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RENALT ENERGY
Renewable and Alternative Energy for the New Millennium
By Gerard B. Hawkins
Executive Director
A Business Unit of GBH Enterprises, Ltd.www.renaltenergy.com
RENALT ENERGY
… the Benefits
GASIFICATION
Stable, affordable, high-efficiency energy supply
with a minimal environmental impact
Feedstock Flexibility/Product Flexibility
Flexible applications for new power generation, as
well as for repowering older coal-fired plants
A Business Unit of GBH Enterprises, Ltd.www.renaltenergy.com
RENALT ENERGY
… the Benefits
BIG PICTURE
Energy Security -- Maintain coal as a significant
component in the U.S. energy mix
A Cleaner Environment (reduced emissions of
pollutants)
The most economical technology for CO2 capture
Ultra-clean Liquids from Coal -- Early Source of
Hydrogen
A Business Unit of GBH Enterprises, Ltd.www.renaltenergy.com
RENALT ENERGY
Development Drivers
A Business Unit of GBH Enterprises, Ltd.www.renaltenergy.com
RENALT ENERGY
Gasification-Based Energy Conversion Systems
RENALT ENERGY
Commercial IGCC Plants in the U.S.
Active and Under Construction
(excluding DOE supported demonstration projects)
Wabash River Coal Gasification Repowering Project
262 MWe coal/petcoke (1995 - present)
Tampa Electric Polk Power Station
250 MWe coal/petcoke (1996 - present)
Duke Energy’s Edwardsport Integrated Gasification
Combined Cycle Station
618 MWe coal (2013 start up)
A Business Unit of GBH Enterprises, Ltd.www.renaltenergy.com
RENALT ENERGY
Wabash River IGCC
SG Solutions − West Terre Haute, Indiana
Plant startup July 1995
E-Gas gasifier
ConocoPhillips
2,500 tons/day coal or petcoke
Bituminous coal
1995 thru August 2000
Petcoke
2000 thru Present
DOE CCT Round IV
Repowering project
Power generation
Combustion turbine: 192 MWe
Steam turbine: 105 MWe
Internal load: -35 MWe
Net output: 262 MWe
A Business Unit of GBH Enterprises, Ltd.www.renaltenergy.com
RENALT ENERGY
Wabash River IGCC Plant Aerial Photo
A Business Unit of GBH Enterprises, Ltd.www.renaltenergy.com
RENALT ENERGY
Polk Power Station Unit 1
Tampa Electric Co. − Mulberry, FL
GE Gasifier
Oxygen blown
Slurry fed
Entrained flow
Refractory lined
Feedstock 2,200 tons/day
Coal and petcoke blend
CT is GE 7F
Single train configuration
One gasifier supplying one CT
Acid gas removal via
MDEA and COS hydrolysis
DOE Clean Coal Technology
Program
Plant startup July 1996
Power generation
Combustion turbine: 192 MWe
Steam turbine: 123 MWe
Internal load: - 55 MWe
Other auxiliaries: - 10 Mwe
Net output 250 MWe
Polk Power Station, Unit
A Business Unit of GBH Enterprises, Ltd.www.renaltenergy.com
RENALT ENERGY
Polk Power Station Aerial Photo
A Business Unit of GBH Enterprises, Ltd.www.renaltenergy.com
RENALT ENERGY
Edwardsport 618 MW IGCC Project
Duke Energy
2 x GE Gasifier
2 x GE 7 FB combustion turbines
232 MWe each
GE steam turbine
320 MWe
1.5 million tons of coal per year
Total project cost:
$ 3.5 billion
$133.5 million Federal investment tax credit award
$460 million in local, state and federal tax incentives
Commercial Operations Mid-2013
A Business Unit of GBH Enterprises, Ltd.www.renaltenergy.com
RENALT ENERGY
ELCOGAS
Puertollano, Spain
PRENFLO gasifier
Pressurized entrained flow
gasifier now offered by Uhde
Oxygen blown
2,600 tons/day coal and petcoke
Commercial operation began in 1996 with natural gas
In 1998 began operating on 50/50 petcoke /
local Spanish coal (~ 40% ash)
Siemens V94.3 gas turbine
Independent power project
without a power purchase
agreement (PPA) A Business Unit of GBH Enterprises, Ltd.
RENALT ENERGY
ELCOGAS Plant Aerial Photo
A Business Unit of GBH Enterprises, Ltd.www.renaltenergy.com
RENALT ENERGY
Vresova IGCC Power Plant
Vřesová, Czech Republic
Vřesová IGCC Plant, Czech Republic
1970 Town Gas Production
1996 Converted to IGCC
26 Lurgi Gasifiers
Entrained flow
Dry coal feed - Lignite
1 Siemens SFG-200
Entrained
Added 2007
Oxygen blown – Full quench
Feedstock: Phenols, tars, petrol, etc.
created during gasification
2 GE Combustion turbines
FRAME 9 E (9171 E)
ABB ES Steam turbine
A Business Unit of GBH Enterprises, Ltd.www.renaltenergy.com
RENALT ENERGY
Nuon IGCC Plant
Buggenum, The Netherlands
Buggenum IGCC Plant
Shell Gasification
Offered jointly with Krupp Uhde
Gas turbine: Siemens V94.2
2,000 tons/day feedstock
Bituminous coal
Biomass
Plant startup 1993
Power generation
Combustion turbine: 155 MWe
Steam turbine: 128 MWe
Internal load: - 30 MWe
Net output: 253 MWe
Only large-scale biomass
installation in operation today
A Business Unit of GBH Enterprises, Ltd.www.renaltenergy.com
RENALT ENERGY
Nuon Plant Aerial Photo
A Business Unit of GBH Enterprises, Ltd.www.renaltenergy.com
RENALT ENERGY
Clean Coal Power R&D IGCC Demonstration Plant
Nakoso, Japan
Mitsubishi Gasifier
250 MWe
Air-blown
Entrained flow
Dry coal feed
1,700 tons/day coal
Suited to wide range of coals
Water wall structure
Gas clean-up
MDEA chemical absorption
Plant startup September 2007
Clean Coal Power R&D Joint
project of
- Mitsubishi Heavy Industries,
- Ministry of Economy, Trade and
Industry, and
- Several EPC companies
A Business Unit of GBH Enterprises, Ltd.www.renaltenergy.com
RENALT ENERGY
Clean Coal Power R&D IGCC Demonstration Plant
Aerial Photo
A Business Unit of GBH Enterprises, Ltd.www.renaltenergy.com
RENALT ENERGY
IGCC Availability History
Excludes impact of operation on back-up fuel A Business Unit of GBH Enterprises, Ltd.
RENALT ENERGYIGCC Plants in the U.S.
No Longer Operating
Southern California Edison’s Cool Water Coal Gasification Plant
100 MWe coal (1984-1988)
Dow Chemical's Louisiana Gasification Technology Inc (LGTI) Project
160 MWe coal (1987-1995)
Valero Delaware City Refinery’s Delaware Clean Energy
Cogeneration Project
160 MWe (& steam) petcoke (2002 – 2009)
A Business Unit of GBH Enterprises, Ltd.www.renaltenergy.com
RENALT ENERGY
IGCC Technology in Early Commercialization
Nation’s 1st Commercial-scale IGCC plants
Each achieving: > 97% sulfur removal > 90% NOx reduction
Wabash River
ConocoPhillips Gasifier
1996 Power plant of the Year Award*
Achieved 77% availability **
Tampa Electric
General Electric Gasifier
1997 Power plant of the Year Award*
First dispatch power generator
Achieved 90% availability **
A Business Unit of GBH Enterprises, Ltd.www.renaltenergy.com
RENALT ENERGY
Edwardsport 630 MW IGCC Project
Duke Energy
2 x GE Gasifier
2 x GE 7 FB combustion turbines
232 MWe each
GE steam turbine
320 MWe
1.5 million tons of coal per year
Operational mid 2013 - in startup
Total project cost:
$3.5 billion
$133.5 million Federal investment tax credit
award
$460 million in local, state and federal tax
incentives
A Business Unit of GBH Enterprises, Ltd.www.renaltenergy.com
RENALT ENERGY
Coal/Petcoke-Based U.S. IGCC Plants
Operational Performance
A Business Unit of GBH Enterprises, Ltd.www.renaltenergy.com
RENALT ENERGY
Worldwide Gasification Database
A Business Unit of GBH Enterprises, Ltd.www.renaltenergy.com
RENALT ENERGY
Worldwide Gasification Database
(as of 2010)
RENALT ENERGY
Worldwide Gasification Capacity & Planned Growth
Cumulative by Year
A Business Unit of GBH Enterprises, Ltd.www.renaltenergy.com
RENALT ENERGY
Worldwide Gasification Capacity & Planned Growth
by Feedstock
A Business Unit of GBH Enterprises, Ltd.www.renaltenergy.com
RENALT ENERGY
Worldwide Gasification Capacity & Planned Growth
by Product
A Business Unit of GBH Enterprises, Ltd.www.renaltenergy.com
RENALT ENERGY
Worldwide Gasification Capacity & Planned Growth
by Region
A Business Unit of GBH Enterprises, Ltd.www.renaltenergy.com
RENALT ENERGY
Worldwide Gasification Capacity & Planned Growth
by Technology
A Business Unit of GBH Enterprises, Ltd.www.renaltenergy.com

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Commercial IGCC Plants

  • 1. RENALT ENERGY Renewable and Alternative Energy for the New Millennium By Gerard B. Hawkins Executive Director A Business Unit of GBH Enterprises, Ltd.www.renaltenergy.com
  • 2. RENALT ENERGY … the Benefits GASIFICATION Stable, affordable, high-efficiency energy supply with a minimal environmental impact Feedstock Flexibility/Product Flexibility Flexible applications for new power generation, as well as for repowering older coal-fired plants A Business Unit of GBH Enterprises, Ltd.www.renaltenergy.com
  • 3. RENALT ENERGY … the Benefits BIG PICTURE Energy Security -- Maintain coal as a significant component in the U.S. energy mix A Cleaner Environment (reduced emissions of pollutants) The most economical technology for CO2 capture Ultra-clean Liquids from Coal -- Early Source of Hydrogen A Business Unit of GBH Enterprises, Ltd.www.renaltenergy.com
  • 4. RENALT ENERGY Development Drivers A Business Unit of GBH Enterprises, Ltd.www.renaltenergy.com
  • 6. RENALT ENERGY Commercial IGCC Plants in the U.S. Active and Under Construction (excluding DOE supported demonstration projects) Wabash River Coal Gasification Repowering Project 262 MWe coal/petcoke (1995 - present) Tampa Electric Polk Power Station 250 MWe coal/petcoke (1996 - present) Duke Energy’s Edwardsport Integrated Gasification Combined Cycle Station 618 MWe coal (2013 start up) A Business Unit of GBH Enterprises, Ltd.www.renaltenergy.com
  • 7. RENALT ENERGY Wabash River IGCC SG Solutions − West Terre Haute, Indiana Plant startup July 1995 E-Gas gasifier ConocoPhillips 2,500 tons/day coal or petcoke Bituminous coal 1995 thru August 2000 Petcoke 2000 thru Present DOE CCT Round IV Repowering project Power generation Combustion turbine: 192 MWe Steam turbine: 105 MWe Internal load: -35 MWe Net output: 262 MWe A Business Unit of GBH Enterprises, Ltd.www.renaltenergy.com
  • 8. RENALT ENERGY Wabash River IGCC Plant Aerial Photo A Business Unit of GBH Enterprises, Ltd.www.renaltenergy.com
  • 9. RENALT ENERGY Polk Power Station Unit 1 Tampa Electric Co. − Mulberry, FL GE Gasifier Oxygen blown Slurry fed Entrained flow Refractory lined Feedstock 2,200 tons/day Coal and petcoke blend CT is GE 7F Single train configuration One gasifier supplying one CT Acid gas removal via MDEA and COS hydrolysis DOE Clean Coal Technology Program Plant startup July 1996 Power generation Combustion turbine: 192 MWe Steam turbine: 123 MWe Internal load: - 55 MWe Other auxiliaries: - 10 Mwe Net output 250 MWe Polk Power Station, Unit A Business Unit of GBH Enterprises, Ltd.www.renaltenergy.com
  • 10. RENALT ENERGY Polk Power Station Aerial Photo A Business Unit of GBH Enterprises, Ltd.www.renaltenergy.com
  • 11. RENALT ENERGY Edwardsport 618 MW IGCC Project Duke Energy 2 x GE Gasifier 2 x GE 7 FB combustion turbines 232 MWe each GE steam turbine 320 MWe 1.5 million tons of coal per year Total project cost: $ 3.5 billion $133.5 million Federal investment tax credit award $460 million in local, state and federal tax incentives Commercial Operations Mid-2013 A Business Unit of GBH Enterprises, Ltd.www.renaltenergy.com
  • 12. RENALT ENERGY ELCOGAS Puertollano, Spain PRENFLO gasifier Pressurized entrained flow gasifier now offered by Uhde Oxygen blown 2,600 tons/day coal and petcoke Commercial operation began in 1996 with natural gas In 1998 began operating on 50/50 petcoke / local Spanish coal (~ 40% ash) Siemens V94.3 gas turbine Independent power project without a power purchase agreement (PPA) A Business Unit of GBH Enterprises, Ltd.
  • 13. RENALT ENERGY ELCOGAS Plant Aerial Photo A Business Unit of GBH Enterprises, Ltd.www.renaltenergy.com
  • 14. RENALT ENERGY Vresova IGCC Power Plant Vřesová, Czech Republic Vřesová IGCC Plant, Czech Republic 1970 Town Gas Production 1996 Converted to IGCC 26 Lurgi Gasifiers Entrained flow Dry coal feed - Lignite 1 Siemens SFG-200 Entrained Added 2007 Oxygen blown – Full quench Feedstock: Phenols, tars, petrol, etc. created during gasification 2 GE Combustion turbines FRAME 9 E (9171 E) ABB ES Steam turbine A Business Unit of GBH Enterprises, Ltd.www.renaltenergy.com
  • 15. RENALT ENERGY Nuon IGCC Plant Buggenum, The Netherlands Buggenum IGCC Plant Shell Gasification Offered jointly with Krupp Uhde Gas turbine: Siemens V94.2 2,000 tons/day feedstock Bituminous coal Biomass Plant startup 1993 Power generation Combustion turbine: 155 MWe Steam turbine: 128 MWe Internal load: - 30 MWe Net output: 253 MWe Only large-scale biomass installation in operation today A Business Unit of GBH Enterprises, Ltd.www.renaltenergy.com
  • 16. RENALT ENERGY Nuon Plant Aerial Photo A Business Unit of GBH Enterprises, Ltd.www.renaltenergy.com
  • 17. RENALT ENERGY Clean Coal Power R&D IGCC Demonstration Plant Nakoso, Japan Mitsubishi Gasifier 250 MWe Air-blown Entrained flow Dry coal feed 1,700 tons/day coal Suited to wide range of coals Water wall structure Gas clean-up MDEA chemical absorption Plant startup September 2007 Clean Coal Power R&D Joint project of - Mitsubishi Heavy Industries, - Ministry of Economy, Trade and Industry, and - Several EPC companies A Business Unit of GBH Enterprises, Ltd.www.renaltenergy.com
  • 18. RENALT ENERGY Clean Coal Power R&D IGCC Demonstration Plant Aerial Photo A Business Unit of GBH Enterprises, Ltd.www.renaltenergy.com
  • 19. RENALT ENERGY IGCC Availability History Excludes impact of operation on back-up fuel A Business Unit of GBH Enterprises, Ltd.
  • 20. RENALT ENERGYIGCC Plants in the U.S. No Longer Operating Southern California Edison’s Cool Water Coal Gasification Plant 100 MWe coal (1984-1988) Dow Chemical's Louisiana Gasification Technology Inc (LGTI) Project 160 MWe coal (1987-1995) Valero Delaware City Refinery’s Delaware Clean Energy Cogeneration Project 160 MWe (& steam) petcoke (2002 – 2009) A Business Unit of GBH Enterprises, Ltd.www.renaltenergy.com
  • 21. RENALT ENERGY IGCC Technology in Early Commercialization Nation’s 1st Commercial-scale IGCC plants Each achieving: > 97% sulfur removal > 90% NOx reduction Wabash River ConocoPhillips Gasifier 1996 Power plant of the Year Award* Achieved 77% availability ** Tampa Electric General Electric Gasifier 1997 Power plant of the Year Award* First dispatch power generator Achieved 90% availability ** A Business Unit of GBH Enterprises, Ltd.www.renaltenergy.com
  • 22. RENALT ENERGY Edwardsport 630 MW IGCC Project Duke Energy 2 x GE Gasifier 2 x GE 7 FB combustion turbines 232 MWe each GE steam turbine 320 MWe 1.5 million tons of coal per year Operational mid 2013 - in startup Total project cost: $3.5 billion $133.5 million Federal investment tax credit award $460 million in local, state and federal tax incentives A Business Unit of GBH Enterprises, Ltd.www.renaltenergy.com
  • 23. RENALT ENERGY Coal/Petcoke-Based U.S. IGCC Plants Operational Performance A Business Unit of GBH Enterprises, Ltd.www.renaltenergy.com
  • 24. RENALT ENERGY Worldwide Gasification Database A Business Unit of GBH Enterprises, Ltd.www.renaltenergy.com
  • 25. RENALT ENERGY Worldwide Gasification Database (as of 2010)
  • 26. RENALT ENERGY Worldwide Gasification Capacity & Planned Growth Cumulative by Year A Business Unit of GBH Enterprises, Ltd.www.renaltenergy.com
  • 27. RENALT ENERGY Worldwide Gasification Capacity & Planned Growth by Feedstock A Business Unit of GBH Enterprises, Ltd.www.renaltenergy.com
  • 28. RENALT ENERGY Worldwide Gasification Capacity & Planned Growth by Product A Business Unit of GBH Enterprises, Ltd.www.renaltenergy.com
  • 29. RENALT ENERGY Worldwide Gasification Capacity & Planned Growth by Region A Business Unit of GBH Enterprises, Ltd.www.renaltenergy.com
  • 30. RENALT ENERGY Worldwide Gasification Capacity & Planned Growth by Technology A Business Unit of GBH Enterprises, Ltd.www.renaltenergy.com