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Driving carton recycling value
chain
April, 2018 @Green Drinks Shanghai
Jiayu WAN
We commit to making food safe and available, everywhere
* All numbers refer to 2015
Number of Tetra Pak packages sold 184 billion
Number of packaging machines in operation 8,850
Number of processing units in operation 74,450
Countries where Tetra Pak packages are available >170
Number of employees 23,600
Offer solutions to guarantee safe food
UHT + Aseptic package
Temp °C
150
100
50
Pasteurisation
Indirect UHT
Direct
UHT
Time
Core Presentation/2016-0120 / 3
PAPER
75%
Offer solutions to guarantee safe food
UHT + Aseptic package
71% of Population
72% of Milk Sources
Source: 2010 provincial raw milk output
CDIA Documents
Best milk belt in northern
hemisphere:45°north latitude
Our commitment to sustainability is deep-rooted
Reducing food waste
Increasing food availability
Improving resource
efficiency
Our founder, Ruben Rausing,
was a firm believer that a
package should save more
than it costs.
When food is packaged, it can
be transported and made
available to consumers
everywhere in a safe, efficient
and affordable way
PROTECTS
WHAT’S GOOD
Environmental Excellence forms part of
our Sustainability approach
We are driven by our vision to make
food safe and available, everywhere.
Our innovative and market-leading
processing and packaging solutions are
making that vision a reality worldwide.
We make social responsibility a
priority when it comes to people. We
seek to support communities wherever
we operate and provide opportunities
for our employees around the world.
We strive to play an active role in
shaping a better future, supporting the
long-term success of our customers’
businesses and driving environmental
excellence across our whole value chain.
We work with industry organizations, non-governmental
and international organizations and several initiatives
Good governance is our fundamental
framework for achieving all our sustainability targets
Drive environment excellence of the value chain
Transportation
Product design
Packaging manufacturing
Filling
Recycling
Sourcing
We continue to drive environmental excellence
OBJECTIVES GOALS
Reduce environmental
footprint across the
value chain
2020 climate goal:
Cap climate impact across value
chain at 2010 levels
Develop sustainable
products
Renewable packaging goals:
100% FSCTM
-certified paperboard,
A 100% renewable package
Increase recycling 2020 recycling goal:
40% global recycling rate
Used cartons are not waste.
They are a valuable raw
material for new products.
We have a strong starting point
Average renewable content in carton packaging material today
accounts for 75%
Value chain impact in 2010*
Tetra Pak
Production sites, offices &
business travel
6%
Scope 1, 2, 3 of the GHG Protocol
Suppliers
Purchased materials
for packaging
& transportation
38%
Scope 3 of the GHG Protocol
End-of-life
Post-consumer cartons
not recycled or
recovered for energy
6%
Scope 3 of the GHG Protocol
Customers
Use of sold products –life-time impact
Processing equipment
Packaging equipment
50%
Scope 3 of the GHG Protocol
*2010 baseline data verified by a third party in 2015
Accounting based on GHG Protocol standards and guidelines for corporate and value chain climate accounting.
Effective separation and recycling of all layers
Turning used cartons into an asset
Pulp Products
RepulpingCollected
cartons
ProductspolyAl
We have mapped used beverage carton recyclers
globally
Active recycling in 43 countries
(trans-border shipments take
place in several markets)
Active polyAl
recycling in
24 countries
Key success factors to increase recycling
Increase consumer
awareness Support collection
& sorting infrastructure
Boost business
opportunities for
recycling entrepreneurs
Expand market
opportunities for
recycled materials
Increase consumer awareness
• Drive consumer campaigns
• Drive school programmes
• Partner with local organisations
We teach school children in Turkey
about recycling
Since the start of 2005, the
recycling awareness programme
“Little Things Renew Nature”
has been seen by over a million
children in Istanbul, Bursa
and Izmir.
Increase consumer
awareness Support collection
& sorting infrastructure
Boost business
opportunities for
recycling entrepreneurs
Expand market
opportunities for
recycled materials
Support collection and sorting infrastructure
Tetra Pak India forms waste dealers club
Tetra Pak India brought together
NGOs, recyclers, scrap dealers
and street waste pickers in Delhi,
India. As a result, the city now
has a waste dealers club
(Paryavaran Mitra) and the
process for collecting used beverage cartons has been
significantly improved.
Increase consumer
awareness Support collection
& sorting infrastructure
Boost business
opportunities for
recycling entrepreneurs
Expand market
opportunities for
recycled materials
• Connect collectors and recyclers
• Cooperate with key stakeholders
Boost business opportunities for recycling
entrepreneurs
Increased recycling in China
With development support from Tetra Pak, the
Chinese recycling company, Hangzhou Fulun
Ecology Technology increased its recycling
capacity from 20k tonnes of paper to 35k tonnes
(75% increase) in just under 10 years. They now
also recycle the plastic and aluminium (PolyAl)
from used beverage cartons, and sell it to plastic
recyclers and fireworks manufacturers.
Increase consumer
awareness Support collection
& sorting infrastructure
Boost business
opportunities for
recycling entrepreneurs
Expand market
opportunities for
recycled materials
• Recommend recycling solutions
• Support technological developments
Expand market opportunities for recycled materials
• Match recycled materials and market needs
• Promote recycled end-products
Roofing tiles in Brazil
Since 2000, we have supported the market
for roofing tiles made out of plastic and
aluminium from recycled beverage cartons.
Manufacturers and local universities
cooperated to enable material analyses,
which led to important product improvements.
Now, over 15 roofing tile manufacturers are
operating in Brazil, producing a million tiles each year.
Increase consumer
awareness Support collection
& sorting infrastructure
Boost business
opportunities for
recycling entrepreneurs
Expand market
opportunities for
recycled materials
Kraft paper
Toiletpaper
Copy paper
Balance paper
Sole pad
Cardboard paper
Plastic wood
Post-consumer
waste
Filling waste
Imported/
domestic
factory waste
Others
Raw material type Semi-end product End products
Others
Chipboard
• Most recyclers also recycle factory waste and other similar feedstock while recycling
UBC, and their production is mainly for the Kraft paper.
UBC recycling
UBC Recycling Analysis
Recycling value chain overview
Recycling	Value	Chain	Overview
Collection Recycling Application
UBC	Recycler
(Paper	mill)
Fibre recycling
UBC	Recycler	(Full	carton	recycling)
PolyAL recycling
Paper	mill
PE
Aluminum
Plastic	wood
Chipboard
Paper
Paper
Social	collection	
system UBC	
Collector
Waste	paper	
packing	station
Total	Invoiced	
Tonnage	of	
Packaging	
Material	in	2016	
is	644kt
Incinerator	&	Landfill
Mixed	into	OCC
• In 2016, the total invoiced tonnage ofpackaging material in China marketis 644kt, a total of 153ktUBC are recycled,of which Post-consumer waste and
Filling waste volume 142kt, UBC mixed into OCC volume 11kt.
Compared with cardboard paper and PET
UBC Collection Analysis
• This diagram sketches up the primary value chain.However disorder among levels and miscellaneous prices make itmuch more complex.
• The price gap of salvage station:UBC 200RMB,cardboard paper 850RMB,PET 500RMB.Price gap of single category professional collectors,UBC
300RMB,cardboard paper 450RMB,PET 700RMB.
Comparison	among	UBC/Cardboard	paper/PET bottle	collection
Collecting
Junk	house/transit	 station
Waste	contractors/sorting	
centers
cleaner/Junkman
Paper/	other	salvage	station
Waste	paper	packing	
station
Landfill	 plant
Recycling
Resident
UBC	 collector
Plastic	packing/	
crushing	 station
UBC	 recycler
Paper	mill
PET	factory
UBC/PET/Cardboard	paper:
0RMB/t or	little
Waste	paper	packing	station
Paper/	other	salvage	station
Paper/	other	salvage	station
UBC
600-800RMB/t
Cardboard	
paper	
1600-1800RMB/t
PET
2500RMB/t
UBC
800-1000RMB/t
Cardboard	
paper	
2500-2600RMB/t
PET
3000	RMB/t
UBC
1200RMB/t
Cardboard	
paper	
3000RMB/t
PET
3400-4000	RMB/t
Note 1. UBC	 price	between	level	I	and	II	is	estimated.	2. All	prices	 are	market	mainstream	price	during	 Sep-Oct	period.	3. Cardboard	 paper	is	A	level
Margin	comparison	among	UBC/Cardboard	paper/PET bottle	collection
1,275	
3,000	
3,700	
800	
2,500	
3,000	
0	
1,000	
2,000	
3,000	
4,000	
5,000	
Price Feedstock	cost Packing	fee Logistic	 cost Land	rent	&	environmental	 protection Shipping	costs Margin
UBC Cardboard	 paper PET bottle
Margin	 14RMB/t
Marginrate	 1%
Margin	 300RMB/t
Marginrate	 10%
Margin	 445RMB/t
Marginrate	 12%
Compared with cardboard paper and PET
UBC Collection Analysis
• Profits of UBC collector are very low because UBC collecting locations are a long way from plants and shipping costs are high.
Waste paper and plastic
Market Overview
Recoveredpaper (OCC) price Recycledplastic price
• The demand of recoverd paper is expected to increase the coming years due to growthing economies, and
UBC price is very competitive compared with OCC under current market environment.
China ban on waste imports
Butterfly Effect
• Not prepared for the change
• Need to find a new home for the
waste
• Investing recycling infrastructure,
and rebuild the waste management
strategy
&
• Decreased importvolume and
strict customs inspection
• Shortage of raw material and
looking for alternatives
• Overseas investment
• Phase out SME
&
• Potential destination for waste
• Not enough capacity to consume the
excessive material
• Expansion and transformation
underway
• Reshaping the global supply chain
• Additional costto improve the quality
• Volatile market price
• Raise public awareness and trigger
further action to tackle waste problems
China ban on waste imports
Impact on UBC recycling
Challenges Opportunities
• Impact on the current collection models,
especially for UBC collect with mixed paper
• Lower waste price in some markets
positions UBC as a less attractive source of
raw material
• Pressure to remove UBC to improve quality
• Recognized as valuable material if it can be
collected at a reasonable price
• Investing recycling infrastructure to recycle
UBC locally
• Higher waste price encourages UBC
collection and recycling(China)
• Newcomer step into the market due to raw
material shortage
Driving Carton Recycling Value Chain by Jiayu Wan, Tetrapak

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Driving Carton Recycling Value Chain by Jiayu Wan, Tetrapak

  • 1. Driving carton recycling value chain April, 2018 @Green Drinks Shanghai Jiayu WAN
  • 2. We commit to making food safe and available, everywhere * All numbers refer to 2015 Number of Tetra Pak packages sold 184 billion Number of packaging machines in operation 8,850 Number of processing units in operation 74,450 Countries where Tetra Pak packages are available >170 Number of employees 23,600
  • 3. Offer solutions to guarantee safe food UHT + Aseptic package Temp °C 150 100 50 Pasteurisation Indirect UHT Direct UHT Time Core Presentation/2016-0120 / 3 PAPER 75%
  • 4. Offer solutions to guarantee safe food UHT + Aseptic package 71% of Population 72% of Milk Sources Source: 2010 provincial raw milk output CDIA Documents Best milk belt in northern hemisphere:45°north latitude
  • 5. Our commitment to sustainability is deep-rooted Reducing food waste Increasing food availability Improving resource efficiency Our founder, Ruben Rausing, was a firm believer that a package should save more than it costs. When food is packaged, it can be transported and made available to consumers everywhere in a safe, efficient and affordable way
  • 6. PROTECTS WHAT’S GOOD Environmental Excellence forms part of our Sustainability approach We are driven by our vision to make food safe and available, everywhere. Our innovative and market-leading processing and packaging solutions are making that vision a reality worldwide. We make social responsibility a priority when it comes to people. We seek to support communities wherever we operate and provide opportunities for our employees around the world. We strive to play an active role in shaping a better future, supporting the long-term success of our customers’ businesses and driving environmental excellence across our whole value chain.
  • 7. We work with industry organizations, non-governmental and international organizations and several initiatives Good governance is our fundamental framework for achieving all our sustainability targets
  • 8. Drive environment excellence of the value chain Transportation Product design Packaging manufacturing Filling Recycling Sourcing
  • 9. We continue to drive environmental excellence OBJECTIVES GOALS Reduce environmental footprint across the value chain 2020 climate goal: Cap climate impact across value chain at 2010 levels Develop sustainable products Renewable packaging goals: 100% FSCTM -certified paperboard, A 100% renewable package Increase recycling 2020 recycling goal: 40% global recycling rate
  • 10. Used cartons are not waste. They are a valuable raw material for new products.
  • 11. We have a strong starting point Average renewable content in carton packaging material today accounts for 75%
  • 12. Value chain impact in 2010* Tetra Pak Production sites, offices & business travel 6% Scope 1, 2, 3 of the GHG Protocol Suppliers Purchased materials for packaging & transportation 38% Scope 3 of the GHG Protocol End-of-life Post-consumer cartons not recycled or recovered for energy 6% Scope 3 of the GHG Protocol Customers Use of sold products –life-time impact Processing equipment Packaging equipment 50% Scope 3 of the GHG Protocol *2010 baseline data verified by a third party in 2015 Accounting based on GHG Protocol standards and guidelines for corporate and value chain climate accounting.
  • 13. Effective separation and recycling of all layers Turning used cartons into an asset Pulp Products RepulpingCollected cartons ProductspolyAl
  • 14. We have mapped used beverage carton recyclers globally Active recycling in 43 countries (trans-border shipments take place in several markets) Active polyAl recycling in 24 countries
  • 15. Key success factors to increase recycling Increase consumer awareness Support collection & sorting infrastructure Boost business opportunities for recycling entrepreneurs Expand market opportunities for recycled materials
  • 16. Increase consumer awareness • Drive consumer campaigns • Drive school programmes • Partner with local organisations We teach school children in Turkey about recycling Since the start of 2005, the recycling awareness programme “Little Things Renew Nature” has been seen by over a million children in Istanbul, Bursa and Izmir. Increase consumer awareness Support collection & sorting infrastructure Boost business opportunities for recycling entrepreneurs Expand market opportunities for recycled materials
  • 17. Support collection and sorting infrastructure Tetra Pak India forms waste dealers club Tetra Pak India brought together NGOs, recyclers, scrap dealers and street waste pickers in Delhi, India. As a result, the city now has a waste dealers club (Paryavaran Mitra) and the process for collecting used beverage cartons has been significantly improved. Increase consumer awareness Support collection & sorting infrastructure Boost business opportunities for recycling entrepreneurs Expand market opportunities for recycled materials • Connect collectors and recyclers • Cooperate with key stakeholders
  • 18. Boost business opportunities for recycling entrepreneurs Increased recycling in China With development support from Tetra Pak, the Chinese recycling company, Hangzhou Fulun Ecology Technology increased its recycling capacity from 20k tonnes of paper to 35k tonnes (75% increase) in just under 10 years. They now also recycle the plastic and aluminium (PolyAl) from used beverage cartons, and sell it to plastic recyclers and fireworks manufacturers. Increase consumer awareness Support collection & sorting infrastructure Boost business opportunities for recycling entrepreneurs Expand market opportunities for recycled materials • Recommend recycling solutions • Support technological developments
  • 19. Expand market opportunities for recycled materials • Match recycled materials and market needs • Promote recycled end-products Roofing tiles in Brazil Since 2000, we have supported the market for roofing tiles made out of plastic and aluminium from recycled beverage cartons. Manufacturers and local universities cooperated to enable material analyses, which led to important product improvements. Now, over 15 roofing tile manufacturers are operating in Brazil, producing a million tiles each year. Increase consumer awareness Support collection & sorting infrastructure Boost business opportunities for recycling entrepreneurs Expand market opportunities for recycled materials
  • 20. Kraft paper Toiletpaper Copy paper Balance paper Sole pad Cardboard paper Plastic wood Post-consumer waste Filling waste Imported/ domestic factory waste Others Raw material type Semi-end product End products Others Chipboard • Most recyclers also recycle factory waste and other similar feedstock while recycling UBC, and their production is mainly for the Kraft paper. UBC recycling UBC Recycling Analysis
  • 21. Recycling value chain overview Recycling Value Chain Overview Collection Recycling Application UBC Recycler (Paper mill) Fibre recycling UBC Recycler (Full carton recycling) PolyAL recycling Paper mill PE Aluminum Plastic wood Chipboard Paper Paper Social collection system UBC Collector Waste paper packing station Total Invoiced Tonnage of Packaging Material in 2016 is 644kt Incinerator & Landfill Mixed into OCC • In 2016, the total invoiced tonnage ofpackaging material in China marketis 644kt, a total of 153ktUBC are recycled,of which Post-consumer waste and Filling waste volume 142kt, UBC mixed into OCC volume 11kt.
  • 22. Compared with cardboard paper and PET UBC Collection Analysis • This diagram sketches up the primary value chain.However disorder among levels and miscellaneous prices make itmuch more complex. • The price gap of salvage station:UBC 200RMB,cardboard paper 850RMB,PET 500RMB.Price gap of single category professional collectors,UBC 300RMB,cardboard paper 450RMB,PET 700RMB. Comparison among UBC/Cardboard paper/PET bottle collection Collecting Junk house/transit station Waste contractors/sorting centers cleaner/Junkman Paper/ other salvage station Waste paper packing station Landfill plant Recycling Resident UBC collector Plastic packing/ crushing station UBC recycler Paper mill PET factory UBC/PET/Cardboard paper: 0RMB/t or little Waste paper packing station Paper/ other salvage station Paper/ other salvage station UBC 600-800RMB/t Cardboard paper 1600-1800RMB/t PET 2500RMB/t UBC 800-1000RMB/t Cardboard paper 2500-2600RMB/t PET 3000 RMB/t UBC 1200RMB/t Cardboard paper 3000RMB/t PET 3400-4000 RMB/t Note 1. UBC price between level I and II is estimated. 2. All prices are market mainstream price during Sep-Oct period. 3. Cardboard paper is A level
  • 23. Margin comparison among UBC/Cardboard paper/PET bottle collection 1,275 3,000 3,700 800 2,500 3,000 0 1,000 2,000 3,000 4,000 5,000 Price Feedstock cost Packing fee Logistic cost Land rent & environmental protection Shipping costs Margin UBC Cardboard paper PET bottle Margin 14RMB/t Marginrate 1% Margin 300RMB/t Marginrate 10% Margin 445RMB/t Marginrate 12% Compared with cardboard paper and PET UBC Collection Analysis • Profits of UBC collector are very low because UBC collecting locations are a long way from plants and shipping costs are high.
  • 24. Waste paper and plastic Market Overview Recoveredpaper (OCC) price Recycledplastic price • The demand of recoverd paper is expected to increase the coming years due to growthing economies, and UBC price is very competitive compared with OCC under current market environment.
  • 25. China ban on waste imports Butterfly Effect • Not prepared for the change • Need to find a new home for the waste • Investing recycling infrastructure, and rebuild the waste management strategy & • Decreased importvolume and strict customs inspection • Shortage of raw material and looking for alternatives • Overseas investment • Phase out SME & • Potential destination for waste • Not enough capacity to consume the excessive material • Expansion and transformation underway • Reshaping the global supply chain • Additional costto improve the quality • Volatile market price • Raise public awareness and trigger further action to tackle waste problems
  • 26. China ban on waste imports Impact on UBC recycling Challenges Opportunities • Impact on the current collection models, especially for UBC collect with mixed paper • Lower waste price in some markets positions UBC as a less attractive source of raw material • Pressure to remove UBC to improve quality • Recognized as valuable material if it can be collected at a reasonable price • Investing recycling infrastructure to recycle UBC locally • Higher waste price encourages UBC collection and recycling(China) • Newcomer step into the market due to raw material shortage