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PCB Soldermask color

  1. 1. PCB: HOW TO CHOOSE SOLDER MASK COLOUR PCB: HOW TO CHOOSE SOLDERMASKCOLOUR Figura 1 Work of theartist Michele Penna,made with PCBs ofmultiple colors Written by Guglielmo Martinelli , Chief Commercial Officer, Tecnometal srl , April 2021 Soldermask is a protective coat placed on the top and bottom of PCBs. In most cases the color of the soldermask does not have an appreciable impact on the performance of the PCB in terms of functionality or technological limitations, except for a few cases described below . Some colors can make reading the silkscreen more difficult, for example, the black screen printing on a white solder mask. The color of the solder mask affects the ease of ispection and visual PCBs. The soldermask is a compound of insulating resins permanent protective, that is plated on the areas that should not be soldered in order to protect the PCB from the processes of the welding, high temperatures ,contaminants and downgrade during the life of the electronic board . It is also an insulator between components and tracks. However the characteristics of the soldermask are many, the IPC -SM-840 D standards clearly qualify the performance required of a solder mask.
  2. 2. PCB: HOW TO CHOOSE SOLDER MASK COLOUR In this article however, we will treat only those concerning the choice of the color . The colors of the soldermask usually doesn’t produce any impact or effect on the performance of the PCB , however, for the use of different colors of the PCB the resolution will be different, to be noted that the soldermask with a light tone have a high resolution . GREEN More than 95% of printed circuit boards use green soldermask, so PCB manufacturers' processes typically refer to green as the “standard” color. Other colors are also available such as red, black, blue, white, etc., which are required and used in different applications. For example, in the prototyping phase, some users prefer the red color to distinguish the boards from subsequent series production, some "visible" PCBs are often requested with black because it is very elegant and to better match the color to the devices in which the board will be exposed. LED light panels often use the white color to have a better optical refraction or even the black color if optical absorption is required. Despite the chromatic monotony, however, the use of green as a standard has now been a consolidated condition for decades and it is undeniable that green is the best of the colors available, even today. WHY PREFER GREEN The green soldermask is highly recognizable, which allows for easy visual inspection to check for manufacturing defects. Combined with white screen printing, it guarantees clearly identifiable high contrasts, the flux residues can be clearly noticed visually, in addition the AOI machines, displays, sensors and cameras have standardized the wavelength to green. Finally there is an important technical aspect that allows today to green to be the only color capable of being deposited on PCB for insulations lower than the other colors i.e. with Solder Dam for minimum admissible values around 0.100 mm (variable data in depending on the thickness of the copper) In summary, green is the most recommended color
  3. 3. PCB: HOW TO CHOOSE SOLDER MASK COLOUR RED The red solder mask has a strong impact and a "professional look". It highlights a good contrast between copper-free slopes, floors and areas, but is still inferior to that of green. An enlarger may be required for visual inspections, particularly in the presence of fine lines. The screen printing has a good contrast as well as flux residues can be removed well, like on green Red is very nice if the PCB is visible from the outside or is a front panel. It is not usually used for LED applications BLUE Blue color usually comes in a dark pigmentation. The contrast between tracks and copper-free areas is very low, so an enlarger is always required for visual inspection or to check for manufacturing defects. The contrast between screen printing and blue soldermask is high with a consequent greater difficulty in visual inspections. Blue has a dark and unclear shade like green or red, so dirt is easily visible as well as flux residues are difficult to remove. However it has a pleasant appearance in particular with silver and gold finishes, which is why it is sometimes used in applications for the audio sector, broadcast and generally on sight.
  4. 4. PCB: HOW TO CHOOSE SOLDER MASK COLOUR BLACK The contrast between tracks and areas without copper is quite low, so PCB inspection does not only require high enlargement but you also have to tilt the light on PCB so that show a shadow and makes the track more clear On the other hand silkscreen has a good visual contrast. In general when using a black color it is necessary to consider the thermal characteristic of this color, by the way it absorbs heat, in particular this can be a problem during reflow. A black soldermask absorbs heat increasing the risk of overheating sensitive components. In these cases it is necessary to make sure that the temperature sensor is well positioned on the board to eventually redefine the welding profiles. Screen printing may tend to darken during the reflow process if the underlying PCB absorbs a lot of heat. Dirt then on a black surface is easily visible and difficult to remove well. Chromatically, however, black is a truly elegant and beautiful color, with gold and silver finishes it is often used in LCD panels. A black background color covers the distracting details on the screen. The black then absorbs a lot of light, so it is particularly suitable for applications with this type of need (e.g. night viewers) Finally, black is also commercially available in glossy and matt shades. Matt black has a slightly better contrast than glossy black, but gets dirty more easily, and with this color, repairs are more difficult
  5. 5. PCB: HOW TO CHOOSE SOLDER MASK COLOUR WHITE White has a more difficult production cyle among colored solder masks, so the costs for PCB manufacturers are higher. Contrast is the lowest of all colors and tracks cannot be displayed correctly, even under lighting and enlargement ispection. Cleaning is difficult and very challenging to remove flux stains, the contrast of the black silkscreen on the white soldermask is pretty good, so the silkscreen will stand out well. Thanks to its excellent reflectivity properties, the white soldermask is used in many LED applications and even where exposed PCB is required it gives it a pleasant appearance. It significantly improves brightness, reflects light and that is why it is in great demand for LED applications and in lighting engineering in general. YELLOW It has a good contrast between layers, tracks and copper-free areas, comparable to that of the green color. The yellow solder mask is normally presented with dark tone. White screen printing does not have a high contrast therefore often, black screen printing is necessary even if sometimes it does not arrive at satisfactory visual effects. Yellow is fairly easy to clean. Although used very little, yellow could be a suitable choice for exposed PCB applications, as long as this vibrant color is appreciated.
  6. 6. PCB: HOW TO CHOOSE SOLDER MASK COLOUR PURPLE You will rarely see purple PCBs, it is a risk choice, it has relatively good contrast but not enough to match green. It is a beautiful color to combine with an Enig finish and in this case it is purely an aesthetic choice with a strong visual impact for exposed PCBs. With the exception of the latter color, Tecnometal srl can develop all the solder mask colors described in this article

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