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Troubleshooting Laser Diffraction Particle Size Data
1.
Troubleshooting Laser Diffraction
Particle Size Data Ian Treviranus ian.treviranus@horiba.com www.horiba.com/us/particle © 2011 HORIBA, Ltd. All rights reserved.
2.
Plan of Attack
Typical workflow Calculation optimization Hardware optimization LA-950 data analysis tools Q&A © 2011 HORIBA, Ltd. All rights reserved.
3.
Typical Workflow
Compatible technologies? YES Compare Conditions NO How are they different Compare Conditions SAME Investigate scattering pattern DIFFERENT Are differences relevant for this material? – YES Re-test with new conditions – NO Investigate scattering pattern When you hit a wall Ask the experts! © 2011 HORIBA, Ltd. All rights reserved.
4.
Compatible Technologies
Different technologies measure different material properties Ideally the comparison is apples to apples – Different instruments of same technology are close enough (Gala to Fuji) Diffraction to SEM (or similar) is like apple to oranges and must be approached differently – Different technologies gives you more information, not necessarily bad © 2011 HORIBA, Ltd. All rights reserved.
5.
SEM Image © 2011
HORIBA, Ltd. All rights reserved.
6.
LA-950 Result
SEM data alone makes us think this is the size range © 2011 HORIBA, Ltd. All rights reserved.
7.
Plan of Attack
Typical workflow Calculation optimization Hardware optimization LA-950 data analysis tools Q&A © 2011 HORIBA, Ltd. All rights reserved.
8.
Compare Conditions
First, check calculation conditions Refractive Index: real and imaginary Distribution Base: volume is best Iterations: wide or narrow size range Second, check hardware conditions Concentration: transmittance Particle support: pumping Dispersion: US for wet, air pressure for dry Duration: wide distributions © 2011 HORIBA, Ltd. All rights reserved.
9.
Refractive Index
Seemingly minor differences calculate different distributions © 2011 HORIBA, Ltd. All rights reserved.
10.
Distribution Base
Volume basis by default Excellent for mass balancing Number basis recalc significant error Number Volume Area © 2011 HORIBA, Ltd. All rights reserved.
11.
Plan of Attack
Typical workflow Calculation optimization Hardware optimization LA-950 data analysis tools Q&A © 2011 HORIBA, Ltd. All rights reserved.
12.
Compare Conditions
First, check calculation conditions Refractive Index: real and imaginary Distribution Base: volume is best Iterations Second, check hardware conditions Concentration: transmittance Particle support: pumping Dispersion: US for wet, air pressure for dry Duration: wide distributions © 2011 HORIBA, Ltd. All rights reserved.
13.
Concentration High enough
for good S/N ratio Low enough to avoid multiple scattering Typically 95 – 80 %T Measure at different T%, look at Chi Square calculation d50 Chi2 © 2011 HORIBA, Ltd. All rights reserved.
14.
Pump & Stirrer
Must be high enough to suspend Exp # 1 Agitation Circulation 1 1 Dmean (nm) 187.03 D10 (nm) 137.5 D90 (nm) 245.7 & circulate heavy particles 2 1 3 184.23 135.9 242.1 Not so high that bubbles are 3 3 1 187.28 137.8 245.8 4 3 3 184.61 136.1 242.5 introduced 5 6 1 1 1 3 185.32 184.04 136.3 135.8 243.7 241.8 Adding energy – can disperse 7 3 1 184.13 135.8 241.9 8 3 3 184.98 136.4 242.9 loose agglomerates Parameters Selected: Agitation: 2 Circulation: 2 Measure at several settings & select optimum Can be automated in software (see right) © 2011 HORIBA, Ltd. All rights reserved.
15.
Ultrasonic Dispersion Adding
energy to break up agglomerates – disperse to primary particles, without breaking particles Similar to changing air pressure on dry powder feeder Typically set to 100% energy, vary time (sec) on Investigate tails of distribution High end to see if agglomerates removed Small end to see if new, smaller particles appear (breakage) Test reproducibility, consider robustness Note: Do not use on emulsions Can cause thermal mixing trouble w/solvents - wait Use external probe if t> 2-5 minutes © 2011 HORIBA, Ltd. All rights reserved.
16.
Measurement Duration Long
enough for reproducibility Typically 5 sec, up to several minutes Longer time for large, broad distributions Can be automated in software © 2011 HORIBA, Ltd. All rights reserved.
17.
Examples © 2011 HORIBA,
Ltd. All rights reserved.
18.
Plan of Attack
Typical workflow Calculation optimization Hardware optimization LA-950 data analysis tools Q&A © 2011 HORIBA, Ltd. All rights reserved.
19.
LA-950 Method Expert ©
2011 HORIBA, Ltd. All rights reserved.
20.
Method Expert Hardware
There are four important tests… Circulation Concentration Dispersion Duration © 2011 HORIBA, Ltd. All rights reserved.
21.
Method Expert Calculation
There are two important tests… Real RI Imaginary RI © 2011 HORIBA, Ltd. All rights reserved.
22.
LA-950 Method Expert
Why is the test important? What does the test do? How will the results be displayed? What is the best value? User selects up to 5 values for testing © 2011 HORIBA, Ltd. All rights reserved.
23.
LA-950 Method Expert
Method Expert guides user to prepare the LA-950 for each test Results displayed in multiple formats: PSD, D50, R-parameter © 2011 HORIBA, Ltd. All rights reserved.
24.
LA-950 Method Expert ©
2011 HORIBA, Ltd. All rights reserved.
25.
LA-950 Method Expert ©
2011 HORIBA, Ltd. All rights reserved.
26.
Intensity Graph
Diffraction analyzer measures light scattering pattern, algorithm transforms this into a particle size distribution © 2011 HORIBA, Ltd. All rights reserved.
27.
Size affects intensity
LARGE PARTICLE: Low angle scatter Large signal Wide Pattern - Low intensity SMALL PARTICLE: Narrow Pattern - High intensity High Angle Scatter Small Signal © 2011 HORIBA, Ltd. All rights reserved.
28.
Intensity Graph © 2011
HORIBA, Ltd. All rights reserved.
29.
For More Information
Visit www.horiba.com/us/particle Previously recorded webinars: -- LA-950 Method Expert Software -- Understanding and Interpreting Your PSA Results -- Setting Attainable Size Specifications -- “Boot Camp” Laser Diffraction 6-part Training Course Many application and technical notes Ask a question at labinfo@horiba.com Keep reading the monthly HORIBA Particle e-mail newsletter! Visit the Download Center to find the video from this webinar. © 2011 HORIBA, Ltd. All rights reserved.
30.
Plan of Attack
Typical workflow Calculation optimization Hardware optimization LA-950 data analysis tools Q&A © 2011 HORIBA, Ltd. All rights reserved.
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