Lean manufacturing tools part 2

1. LEAN MANUFACTURING
TOOLS
PPT.KUNZITE.12 Version 00.2021

2. PPT.KUNZITE.12 Version 00.2021
A poka-yoke is any mechanism in a process that helps an
equipment operator avoid (yokeru) mistakes (poka) and defects
by preventing, correcting, or drawing attention to human
errors as they occur.

3. PPT.KUNZITE.12 Version 00.2021

4. PPT.KUNZITE.12 Version 00.2021
Alert System by the means of Alarms, Visuals, Stop Button or
any signal in case of abnormality.
It gives workers the ability, and moreover the empowerment, to
stop production when a defect is found, and immediately call for
assistance.

5. PPT.KUNZITE.12 Version 00.2021

6. PPT.KUNZITE.12 Version 00.2021
Japanese term meaning "the actual place".
the idea of genba is that the problems are visible, and the best
improvement ideas will come from going to the genba.
The gemba walk, much like Management By Walking
Around (MBWA), is an activity that takes management to the
front lines to look for waste and opportunities to
practice genba kaizen, or practical shop floor improvement.

7. PPT.KUNZITE.12 Version 00.2021

8. PPT.KUNZITE.12 Version 00.2021

9. PPT.KUNZITE.12 Version 00.2021