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DESL Experience-MSW WTE
Conversion Technologies

 Presented at
 ‘Asia Energy Security Summit’
 organised by IPPAI , India
 Bangkok, March 01, 2013

Dr G C Datta Roy
CEO, Development Environergy Services Limited (DESL)
New Delhi
Presentation Outline
 DESL in Waste-to-Energy
 Critical technology issues
 DESL experience
 Key learning & conclusions




                              2
DESL & Alternate Energy




Enabled energy     Designed and
saving of approx                                       Due Diligence
                    Engineered      Designed and                       400,000 LPD
   200 MW in                                              & Project
                   over 500 MW       engineered                         solar water
   commercial                                          development
    buildings,
                    of biomass      22 MW solid                          heating in
                                                        for 250 MW
 industries and    based power        waste to                           industrial
                                                             of
    municipal       plants and      energy plant                         processes
                                                        hydropower
     facilities    cogeneration


                          3 million tons of GHG emissions off-set




                                                                                      3
                      Introducing DESL
DESL MSW WTE Project portfolio
 Projects Commissioned
 • 16 MW Incineration based, Continuous operation since Feb,
   2012 -Delhi
 Project under Commissioning
 • 10 MW pyrolysis/reformation based, currently one module
   operating-Pune
 Project under installation
 • 12 MW RDF based-Delhi
 Feasibility Study
 • 5 MW Biomethanation based-Jamshedpur
Key Technology Issues
 MSW Charaterisation
 • Physical
 • Thermal
 • Chemical
 Fuel preparation technologies
 Conversion technologies
 • Biomethanation
 • Combustion
 • Gasification




                5
Physical & Thermal Characteristics

                                                     MSW Characterization
                        4500                                                                            100
        GCV (kCal/kg)




                        4000                                                                            90
                        3500                                                                            80




                                                                                                              VM, FC, TM & AC (%)
                                                                                                        70
                        3000
                                                                                                        60
                        2500
                                                                                                        50
                        2000
                                                                                                        40
                        1500
                                                                                                        30
                        1000                                                                            20
                        500                                                                             10
                          0                                                                             0



                               GCV on as Received Basis      Volatile Matter (VM)   Fixed Carbon (FC)
                               Total Moisture (TM)           Ash Content (AC)




 Extremely wide variation-reasons for failure of many WTE plants in India



                                                                                                                                    6
Moisture Content




            Wide Variation-Zonal & Seasonal
                                              7
Technology-MSW Quality Compliance
Technology                Compatibility              Restrictive/Harmful
Biomethanation            Food wastes, green         Non-paper fibres,
                          wastes, excrements,        plastics, metals, glass,
                          paper, higher CN ratio     inerts
Pyrolysis, gasification   All fibres,                Metals extremely
                          moisture<15%,              harmful, inerts
                          consistency
RDF                       All fibres, low moistures Plastics particularly PVC,
                                                    inerts
Incineration              Flexible                   PVC, inerts



                PVC, moisture & inerts are the common problems-need for
                 preparatory technology; simple for incineration to highly
                               sophisticated for gasification


                                                                                 8
Preparatory Devices-Fundamentals
 Size reduction              Receipt & handling       Manual removal-recyclable

 Screening
 Density separation
 Pre & post drying
 Metal removal
 Inert reduction                 Primary Shredder      Removing metals
              Trommel




           Ballistic separator           Secondary Shredder




                                                                                  9
           Cost ratio for different systems has been as high as 1:10
Drying


     Hot Air Generator               Dryer                 Finished RDF




       Preparatory need different for different conversion technologies
      RDF, a commercial fuel for many applications (Boilers, Kilns, pellets)




03/04/2013                                                                     10
Biomethanation
                   MSW Pre-processing
                   (Separation of non-biodegradable)




   Add water           Shredding & crushing



    Add water          Slurry preparation



                        Digester                            Dewatering



                                                   Heater         Compost
                                   Gas


                                         gin
                                         En

                                          e




                   G

                Lowest specific cost, garbage management practices,
                  compost market, segregation, land requirement             11
ArrowBio Biomethanation Project-Tel Aviv




           Processing capacity-70000 TPA (250 TPD)
                  Electricity output-630 KW
                  Electricity export-370 KW
                                                     12
Incineration




  Storage, handling, homogenization &
             feeding crane                            High capacity grab bucket




   Remote operation of grab crane               Furnace monitoring for feed control
           Minimum investment on fuel preparation, most flexible, proven technology,   13
           high cost of incinerator, higher chances of harmful pollution
New Technology-Gasification
                  2 7
                                                          14
             Heater
                                                Gas
                                               Clean
        3            6 8                        Up
                                     11




                                                                             GE
                                  Syngas                                                      G
Media       Reformer


                             9             Steam
                                                               MSW
                        Hot gas                                                          WHR HAG
        4            5
                                                                  12                         15

            Pyrolyser
                                               RDF              MSW Pre-processing
                                                     13

                        Char           Comb                             17                         16
                 1                     ustor                   Inert, Recyclable, Lichette
                                  10
                                                                   14
Technology Evaluation-Gasification




 Overall cycle efficiency of upto 2 times of other technologies, 3 commercial
               plants (USA, Japan & India), high end technology
                                                                                15
India Gasification Plant under Commissioning
                   MSW preparatory system                    Dryer




Dry RDF conveyor           Fuel silo             Gasifier   Flare tower




                              Engine generator

                                                                          16
Emerging Technologies
 High temperature pyrolysis/cracking
 Micro digesters/home systems




                                       17
DESL Learning & Conclusions
 Parameters        RDF         Biometh    Incinera   Gasifica   Remarks
                               anation    tion       tion
 Output-           1100        175        1300       1600       Internal consumption high in
 KW/100 TPD*                                                    RDF
                                                                CV of plastics not counted
 Technology        Matured     Matured    Matured    Developi   BM technology yet to find
 status            as fuel                           ng         success in India-garbage quality
 Land need         Medium      High       Low        Low        Need for land for fuel
                                                                preparatory low in incineration
                                                                Low for power block in
                                                                gasification
 Investment        High        Lowest     Medium     High       Even at higher level, cost in
 cost                                                           India is less than half/one third
                                                                global benchmark
 Environmental     Medium      Medium     High       Low        High risk perception for
 concerns                                                       incineration technology
*Garbage GCV of 1500 kCal/Kg

                      DESL believes that all the technologies would have their
                    applications depending upon garbage quantity & quality, land
                      availability & societal willingness to pay for the services
                                                                                                    18
Thank You
G C Datta Roy
Chief Executive Officer
Development Environergy Services Limited
(Formerly Dalkia Energy Services Ltd)
# 819, 8th Floor, Antriksh Bhawan
22, Kasturba Gandhi Marg, New Delhi - 110001
Tel-+91 11 4079 1107 Fax-+91 11 4079 1101
Mob-+91 95829 40363
gdr@deslenergy.com
www.deslenergy.com




                                               19

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DESL Experience-MSW WTE Conversion Technologies

  • 1. DESL Experience-MSW WTE Conversion Technologies Presented at ‘Asia Energy Security Summit’ organised by IPPAI , India Bangkok, March 01, 2013 Dr G C Datta Roy CEO, Development Environergy Services Limited (DESL) New Delhi
  • 2. Presentation Outline DESL in Waste-to-Energy Critical technology issues DESL experience Key learning & conclusions 2
  • 3. DESL & Alternate Energy Enabled energy Designed and saving of approx Due Diligence Engineered Designed and 400,000 LPD 200 MW in & Project over 500 MW engineered solar water commercial development buildings, of biomass 22 MW solid heating in for 250 MW industries and based power waste to industrial of municipal plants and energy plant processes hydropower facilities cogeneration 3 million tons of GHG emissions off-set 3 Introducing DESL
  • 4. DESL MSW WTE Project portfolio Projects Commissioned • 16 MW Incineration based, Continuous operation since Feb, 2012 -Delhi Project under Commissioning • 10 MW pyrolysis/reformation based, currently one module operating-Pune Project under installation • 12 MW RDF based-Delhi Feasibility Study • 5 MW Biomethanation based-Jamshedpur
  • 5. Key Technology Issues MSW Charaterisation • Physical • Thermal • Chemical Fuel preparation technologies Conversion technologies • Biomethanation • Combustion • Gasification 5
  • 6. Physical & Thermal Characteristics MSW Characterization 4500 100 GCV (kCal/kg) 4000 90 3500 80 VM, FC, TM & AC (%) 70 3000 60 2500 50 2000 40 1500 30 1000 20 500 10 0 0 GCV on as Received Basis Volatile Matter (VM) Fixed Carbon (FC) Total Moisture (TM) Ash Content (AC) Extremely wide variation-reasons for failure of many WTE plants in India 6
  • 7. Moisture Content Wide Variation-Zonal & Seasonal 7
  • 8. Technology-MSW Quality Compliance Technology Compatibility Restrictive/Harmful Biomethanation Food wastes, green Non-paper fibres, wastes, excrements, plastics, metals, glass, paper, higher CN ratio inerts Pyrolysis, gasification All fibres, Metals extremely moisture<15%, harmful, inerts consistency RDF All fibres, low moistures Plastics particularly PVC, inerts Incineration Flexible PVC, inerts PVC, moisture & inerts are the common problems-need for preparatory technology; simple for incineration to highly sophisticated for gasification 8
  • 9. Preparatory Devices-Fundamentals Size reduction Receipt & handling Manual removal-recyclable Screening Density separation Pre & post drying Metal removal Inert reduction Primary Shredder Removing metals Trommel Ballistic separator Secondary Shredder 9 Cost ratio for different systems has been as high as 1:10
  • 10. Drying Hot Air Generator Dryer Finished RDF Preparatory need different for different conversion technologies RDF, a commercial fuel for many applications (Boilers, Kilns, pellets) 03/04/2013 10
  • 11. Biomethanation MSW Pre-processing (Separation of non-biodegradable) Add water Shredding & crushing Add water Slurry preparation Digester Dewatering Heater Compost Gas gin En e G Lowest specific cost, garbage management practices, compost market, segregation, land requirement 11
  • 12. ArrowBio Biomethanation Project-Tel Aviv Processing capacity-70000 TPA (250 TPD) Electricity output-630 KW Electricity export-370 KW 12
  • 13. Incineration Storage, handling, homogenization & feeding crane High capacity grab bucket Remote operation of grab crane Furnace monitoring for feed control Minimum investment on fuel preparation, most flexible, proven technology, 13 high cost of incinerator, higher chances of harmful pollution
  • 14. New Technology-Gasification 2 7 14 Heater Gas Clean 3 6 8 Up 11 GE Syngas G Media Reformer 9 Steam MSW Hot gas WHR HAG 4 5 12 15 Pyrolyser RDF MSW Pre-processing 13 Char Comb 17 16 1 ustor Inert, Recyclable, Lichette 10 14
  • 15. Technology Evaluation-Gasification Overall cycle efficiency of upto 2 times of other technologies, 3 commercial plants (USA, Japan & India), high end technology 15
  • 16. India Gasification Plant under Commissioning MSW preparatory system Dryer Dry RDF conveyor Fuel silo Gasifier Flare tower Engine generator 16
  • 17. Emerging Technologies High temperature pyrolysis/cracking Micro digesters/home systems 17
  • 18. DESL Learning & Conclusions Parameters RDF Biometh Incinera Gasifica Remarks anation tion tion Output- 1100 175 1300 1600 Internal consumption high in KW/100 TPD* RDF CV of plastics not counted Technology Matured Matured Matured Developi BM technology yet to find status as fuel ng success in India-garbage quality Land need Medium High Low Low Need for land for fuel preparatory low in incineration Low for power block in gasification Investment High Lowest Medium High Even at higher level, cost in cost India is less than half/one third global benchmark Environmental Medium Medium High Low High risk perception for concerns incineration technology *Garbage GCV of 1500 kCal/Kg DESL believes that all the technologies would have their applications depending upon garbage quantity & quality, land availability & societal willingness to pay for the services 18
  • 19. Thank You G C Datta Roy Chief Executive Officer Development Environergy Services Limited (Formerly Dalkia Energy Services Ltd) # 819, 8th Floor, Antriksh Bhawan 22, Kasturba Gandhi Marg, New Delhi - 110001 Tel-+91 11 4079 1107 Fax-+91 11 4079 1101 Mob-+91 95829 40363 gdr@deslenergy.com www.deslenergy.com 19