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48 Volt Technology: Development &
Drivers
By Colin Pawsey & Peter Els
Edited by Will Hornick
Introduction
Back in 2011 the five premierGermancarmanufacturers, Audi,BMW,Daimler,Porsche andVolkswagen,
announcedtheiragreementtojointlyincorporateavarietyof architectural componentsforon-board
powernetworksintotheirvehicles.The five OEM’sexpressedtheirintentiontoimplementa48-volt
powersupply,andappealedtosupplierstoactivelyengage inresearchanddevelopmentof components
for vehicleswitha48-voltelectricsystem.
The concept of a highervoltage forE/E systemswasunderdiscussionasmuchas 15 yearsago in regard
to a 42-volt system,andalthoughthe ideawasnottakenfurtheroriginally,the vehicle manufacturing
landscape haschangedsignificantlysince then.Whenhighervoltageswere firstbeingconsidered,the
drivingfactorswere predominantlycomfortfunctionswithinthe vehicle,buttodaythere isamore
pressingneedforelectricvehicles,andamuchbroaderbase of powertrainandchassisfunctionswhich
couldalsobenefitfroma48-voltsupply.
Despite the potentialbenefits,the 42-voltsystemwasultimatelyunsuccessful due tothe highcostof
componentsandthe lackof a real drivingforce fordevelopment.Intoday’smarketcomponentsare
much cheaper,technologyhasimprovedconsiderably,andthe needtoreduce CO2emissionsisa
substantial driverforthe concept.The challengeforOEM’sand suppliersistocreate an inexpensive
alternative tohybridvehicles,whichwill provide asignificantreductioninCO2.
What did happen to the 42 volt system?
In the early1990’s there wasa lotof excitementaroundthe introductionof a 42V powersupply,initially
intended toaugmentthe 12V in passengervehicles.

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48 Volt Technology Report by Colin Pawsey & Peter Els

  • 1. 48 Volt Technology: Development & Drivers By Colin Pawsey & Peter Els Edited by Will Hornick Introduction Back in 2011 the five premierGermancarmanufacturers, Audi,BMW,Daimler,Porsche andVolkswagen, announcedtheiragreementtojointlyincorporateavarietyof architectural componentsforon-board powernetworksintotheirvehicles.The five OEM’sexpressedtheirintentiontoimplementa48-volt powersupply,andappealedtosupplierstoactivelyengage inresearchanddevelopmentof components for vehicleswitha48-voltelectricsystem. The concept of a highervoltage forE/E systemswasunderdiscussionasmuchas 15 yearsago in regard to a 42-volt system,andalthoughthe ideawasnottakenfurtheroriginally,the vehicle manufacturing landscape haschangedsignificantlysince then.Whenhighervoltageswere firstbeingconsidered,the drivingfactorswere predominantlycomfortfunctionswithinthe vehicle,buttodaythere isamore pressingneedforelectricvehicles,andamuchbroaderbase of powertrainandchassisfunctionswhich couldalsobenefitfroma48-voltsupply. Despite the potentialbenefits,the 42-voltsystemwasultimatelyunsuccessful due tothe highcostof componentsandthe lackof a real drivingforce fordevelopment.Intoday’smarketcomponentsare much cheaper,technologyhasimprovedconsiderably,andthe needtoreduce CO2emissionsisa substantial driverforthe concept.The challengeforOEM’sand suppliersistocreate an inexpensive alternative tohybridvehicles,whichwill provide asignificantreductioninCO2. What did happen to the 42 volt system? In the early1990’s there wasa lotof excitementaroundthe introductionof a 42V powersupply,initially intended toaugmentthe 12V in passengervehicles.