1 | P a g e
A Project Report
On
Making map of india using
By
Cnc simulator pro software
Submitted In Partial Fulfillment for the
Award of the Degree of Bachelor of
Technology
In
Mechanical Engineering
Submitted By-: Submitted To-:
Jayant Tailor (19ME84D) Mr. Tarun Kumar Aseri
Kalpana Meena (18ME33) Asst. Prof. Mechanical Engg.
Irfan Khan (18ME32) Engg. College Ajmer
Kamana (18ME34) Barliya Circle,NH-8,Ajmer
Inder Bawal(18ME31)

2 | P a g e
TABLE OF CONTENTS
S. No. DESCRIPTION
1.INTRODUCTION
1.1 INTRODUCTION OF CNC MACHINE
1.2 CLASSIFICATION OF CNC MACHINE
1.3 COORDINATE SYSTEM
2. CNC SIMULATOR PRO
3. CNC PROGRAMMING
3.1 TYPES OF CNC PROGRAMMING
3.2 CNC PROGRAMING ELEMENT
4. MAP OF INDIA
4.1 2D DESIGN
4.2 STEPS INCLUDING IN CNC SIMULATOR
4.3 CNC MACHINE SELECTION
4.4 PROGRAMMING OF DESIGN
4.5 SNAPSHOTS OF DESIGN
5. COST OF MATERIAL
6. RESULT&CONCLUSIONS
7. REFERENCES

3 | P a g e
1.1 INTRODUCTION TO COMPUTER NUMERICALLY CONTROLLED (CNC) MACHIN
Computer Numerical Control involves the replacement of the conventional hard wired NC controller
unit by a small computer (mini or microcomputer).CNC may be considered to be a means of
operating a machine through the use of discrete numerical values fed into the machine, where the
required ’input’ technical information is stored on a kind of input media such as floppy disk, hard
disk, CD ROM, DVD, USB Flash Drive, or RAM card. The machine follows a predetermined
sequence of machining operations at the predetermined speeds necessary to produce a work piece
of the right shape and size and thus according to completely predictable results. A different product
can be produced through reprogramming and a low-quantity production run of different products is
justified.
History:
In 1947, the U.S. Air Force found that the complex designs and shapes of aircraft parts such as
helicopter rotor blades and missile components were causing problems for manufacturers, who
could not keep up to projected production schedules. At this time, John Parsons, of the Parsons
Corporation, of Traverse City, Michigan, began experimenting with the idea of making a machine
tool generate a “thru-axis curve" by using numerical data to control the machine tool motions. In
1949, the U.S. Air Material Command awarded Parsons a contract to develop NC and in turn speed
up production methods. Parsons subcontracted this study to the Servomechanism Laboratory of the
Massachusetts Institute of Technology (MIT), which in 1952 successfully demonstrated a vertical
spindle Cincinnati Hydrotel, which made parts through simultaneous three-axis cutting tool
movements. In a very short period of time, almost all machine tool manufacturers were producing
machines with NC. At the 1960 Machine Tool Show in Chicago, over a hundred NC machines were
displayed. Most of these machines had relatively simple point-to-point positioning, but the principle
of NC was now firmly established. From this point, NC improved rapidly as the electronics industry
developed new products. At first, miniature electronic tubes were developed, but the controls were
big, bulky, and not very reliable. Then solid-state circuitry and, eventually, modular, or integrated
circuits were developed. The control unit became smaller, more reliable, and less expensive. The
development of even better machine tools and control units helped spread the use of NC from the
machine tool industry to all facets of manufacturing.
Data Processing: NC data processing (with numbers, letters, and symbols) is done in a computer or
machine control unit (MCU) by adding, subtracting, multiplying, dividing, and comparing. The
computer can be programmed to recognize an A command before a B command, an item 1 before
an item 2, or any other elements in their sequential order. It is capable of handling numbers very
quickly; the addition of two simple numbers may take only one billionth of a second (a nanosecond).
NC Evolves into CNC: The introduction of software-based controls in the early 1970s replaced the NC
hardware design with complete computer logic that had more capacity and could be programmed
for a variety of functions at any time. This made it possible to revise, modify, or update CNC
programs or parts of programs at any time on a computer. In turn, CNC machines became easier to
use with their menu-selected displays, advanced graphics, and ease of programming

4 | P a g e
1.2 Classification of CNC Machine
CNC: - CNC is stand for “Computerized Numerical Control”. A machine which is controlled by
computer with Numerical values is known as CNC Machine.
Applications:
CNC machines are widely used in the metal cutting industry and are best used to produce the
following types of product:
• Parts with complicated contours
• Parts requiring close tolerance and/or good repeatability
• Parts requiring expensive jigs and fixtures if produced on conventional machines
• Parts that may have several engineering changes, such as during the development stage.
• In cases where human errors could be extremely costly
• Parts that are needed in a hurry.
• Small batch lots or short production runs.

5 | P a g e
1.3 Coordinate System
AXIS: - Horizontal and vertical lines are known as Axis.
Horizontal Axis
Vertical Axis
Plane: - A plane has two axes.
Plane selection in CNC: -
Code Plane Selection Used
G00 G01 X-Y VMC
G02,G03 X-Z CNC MILLING
G90 Y-Z HMC
Types of Coordinates: -
1.Absolute Coordinate: - The value of any point will be taken with respect to center point.
2.Incremental Coordinate: - The value of any point will be taken with respect to previous point.
0
Center of Origin
X
+
Y
+
- Y
- X

6 | P a g e
2. CNC SIMULATOR PRO
ABOUT THE CNC SIMULATOR PRO
The idea of CNCSimulator Pro is to provide the CNC community with a versatile and
contemporary Full 3D CNC Machine Simulator with CAD/CAM capabilities. CNCSimulator Pro is
for everyone with an Internet connection and a PC with the Windows operating system. In the
simulator, you find different types of machines like Milling machines, Routers, Hobby machines,
Lathes, Cutters, 3D Printer, and more. On our site, you will find many tutorials, examples, videos,
and help articles that will aid in getting you started.
Despite its name, CNCSimulator Pro is so much more than just a great CNC
simulator. It is also a modern CAD/CAM system, an advanced CNC programming
editor, a 3D model milling software, a gear creator, a training tool, and much more.
Over the years, CNCSimulator Pro has become a whole suite of combined software
tools for CNC people!
Click picture to enlarge.
Check out our demonstration Videos.
FIG.CNC MILLING MACHINE

7 | P a g e
3.1 TYPES OF CNC PROGRAMMING
 CNC Programming is made of blocks & blocks are made by commands. Commands are
provided for
different functions.

8 | P a g e
3.2 CNC Programming Elements
I. Command, II. Block,
III. Different Addressing Code, IV. Program Scan,
V. Program Header, VI. Program Footer
1. Command: - Command is the combination of alphabetic character & numerical value where
alphabetic is used for address & numerical is used for value. Alphabet A to Z, numerical 0-9.
Ex - G0 X4 Z2 N1
2.Block: - Group of commands known as block. One block has one or more commands. Block is
started from sequence Number & ended by end of block command Where sequence no. is optional.
3.Different Addressing Code: -
G – Code:-These are Preparatory function codes & used for different function.
Axis Movement:- G0/G01/G02/G03 codes are used for programming of any axis.
 Code G00 = This code is used for tool positioning & free movement in air.
Format – G00 X... Z…;
 Code G01 = This code is used for linear movement of axis
Format – G01 X... Z… F…;
 Code G02 = This code is used for circular clock wise movement of any axis.
Format – G02 X... Z… R… F…;
 Code G03 = This code is used for circular anticlockwise movement of any axis.
Format – G03 X... Z… R… F…;
 Code G28 = This code is used for homing of any axis.
Format – G28 U0.0 W0.0;

9 | P a g e

10 | P a g e

11 | P a g e

12 | P a g e
4.Map OF INDIA
4.1 2D DESIGN
4.2 Steps Including In CNC Simulator-:
Start CNCsimulator pro>>New CNC Program Wizard..>>Select Program
Type>>Enter New Workpiece data(i.e.X510 Y600 Z20)>>Final Program Data
Like Prog.Name, Units etc.

13 | P a g e
GEOMETRY-
Work Piece Size-
X=510mm
Y=600mm
Z=20mm
Tool Dia.-
ET16=8mm (Embedded tool)
Tip Angle=120
Tool Length=50mm
Spindle Speed=1500rpm
Feed Rate=50mm per min.
Depth Of Cut=1.0mm
Cutter Rotation= Clockwise & Anti-Clockwise
CNC CODES USE:-
G00:- Rapid traverse motion
G01:- Linear interpolation motion
G02:- CW Circular Interpolation
G03:- CCW Circular Interpolation
G90:- Absolute programming

14 | P a g e
G92:- Work offset
M03:- Spindle ON CW
M06:- Tool Change
M08:- Coolant ON
M09:- Coolant OFF
M30:- End of Program
4.3 CNC Machine Selection-
The CNC simulator pro software have many milling machine but
our 2D design has large area and its coordinates have the large
amount of numbers so we are selecting the UNLIMITED MILLING
MACHINE from Open Machine icon.
Fig.Unlimited Milling Machine
4.4 Programming Of Design-
$Millimeters
$Mill
$DefineMillTool "N:" 1 0.00 0.00 0.00 14.00 50.00 0
$ReadTasDefinedTool
$AddRegPart 1
(MADE BY JAYANT TAILOR)
#endregion
%
M21 (Close door for safety)

15 | P a g e
ET16 M06
G00 X0 Y0 Z22
G00 X164 Y45
Z18
G01 F50 S1000 M03 M08
X158 Y57 F100
X169 Y40
X176
X188 Y45
Y54
X200 Y59
X205 Y76
X213
Y94
Y103
X222 Y125
X218 Y137
Y145
Y153
Y160
X224 Y166
X233
X238 Y180
X246
X252 Y186
X257 Y191
X266 Y200
X273
X284 Y211
X298 Y225
X303 Y230
X311 Y238
X320
X326 Y244
X331 Y249
Y261
X337 Y267
X349 Y274
Y267
X358
X365 Y272
X361 Y290
X356 Y310
X360 Y314
Y319
X349 Y323
X354 Y328
Y333
X360
X364
X358 Y339
X353 Y344
X349
Y349
X354 Y354
Y359
X365 Y353
X370 Y348

16 | P a g e
X375 Y353
Y348
X380 Y343
X376
Y337
X381
Y334
X391
X401
X411 Y331
X417
X421 Y327
X413 Y321
X410 Y316
X400 Y306
Y301
X405 Y296
X408 Y293
X412 Y302
Y306
X417
X420 Y290
X423 Y278
X428 Y276
X433 Y281
X431 Y287
Y293
X435
Y297
Y305
X453 Y323
X467 Y355
X479 Y367
X493
Y381
X502 Y390
X484 Y398
X473 Y409
X460
X438 Y398
X423 Y383
X406
Y372
X417
X406 Y361
X385
X361 Y372
Y385
X349
Y372
X334 Y357
X310
X277 Y376
X237 Y386
X217 Y406
X228 Y417
X235 Y424
X203 Y446

17 | P a g e
X192 Y457
Y474
X200 Y466
X209 Y475
X197 Y487
X203 Y493
X197 Y499
X206
X214 Y507
X221 Y525
X206 Y540
X187 Y534
X180 Y527
X158 Y537
X151
Y544
X147 Y554
X142
X137 Y559
X131
X127 Y563
X123 Y559
X114 Y555
X106
X100 Y549
X94 Y543
Y536
X100
X106 Y530
X112
Y524
X118
Y518
X111 Y511
X106 Y506
X111 Y501
Y494
Y486
Y480
X123 Y474
X129
Y468
X135
X140 Y463
X127 Y456
Y446
X119 Y431
X107 Y419
Y410
X100 Y403
X89 Y392
X82 Y385
X68 Y380
X61 Y387
X51 Y377
X41 Y367
X51 Y357
Y348

18 | P a g e
X57 Y342
X66 Y333
X70 Y329
X65 Y316
X51
X36
X27 Y307
X38 Y296
X46 Y288
X56 Y298
X65 Y289
X37 Y282
X63 Y256
X75
X86 Y267
X92 Y284
X95
X100 Y254
X95 Y240
X101 Y221
Y208
X109 Y174
X119 Y154
X127 Y137
X133 Y118
X141 Y101
X150 Y82
X158 Y65
Y57
Y65
G00 Z50
X221 Y126
G01 F50 Z18
X222 Y125 F100
G00 Z50
X309 Y236
G01 F50 Z18
X303 Y230 F100
G00 Z50
X361 Y297
G01 F50 Z18
Y290 F100
G00 Z50
X358 Y303
G01 F50 Z18
X361 Y290 F100
X358 Y303
X360 Y301
G00 Z50
X444 Y307
G01 F50 Z18
X441 Y310 F100
X435
Y305
G00 Z50
X0 Y0
G01 F50 Z18
Y600 F100

19 | P a g e
X488
X508
Y2
G00 Z50
Y179
G01 F50 Z18
X493 F100
X461 Y163
X448 Y176
Y209
X432 Y242
X416 Y258
X384 Y290
X389 Y272
X361
G00 Z50
X365
G01 F50 Z18
X361 F100
X365
G00 Z50
X203 Y481
G01 F50 Z18
X197 Y487 F100
G00 Z50
X214 Y517
G01 F50 Z18
X219 F100
X214 Y507
G00 Z50
X113 Y424
G01 F50 Z18
X119 Y431 F100
G00 Z50
X2 Y327
G01 F50 Z18
X16 Y313 F100
X27 Y307
G00 Z50
X200 Y59
G01 F50 Z18
X208 F100
X216 Y51
X212 Y36
X213 Y25
X219 Y8
X234
X244 Y18
Y30
X236 Y46
X215 Y67
X220 Y62
X216 Y51
G00 Z50
X376 Y337
G01 F50 Z18
X381 Y334 F100
Y337

20 | P a g e
G00 Z50
X421 Y327
G01 F50 Z18
X417 Y331 F100
G00 Z50
X384 Y290
G01 F50 Z18
X389 Y272 F100
X384 Y290
G00 Z50
X406 Y383
G01 F50 Z18
Y372 F100
Y383
Y372
G00 Z50
X123 Y474
G01 F50 Z18
X129 F100
G00 Z50
X509 Y2
G01 F50 Z18
X1 Y0 F100
G00 Z50
X82.5 Y300
G01 F50 Z18
X107.5 Y300
G00 Z50
X95 Y300
G01 Z18 F50
X95 Y350
X82.5 Y350
X107.5 Y350
G00 Z50
X127.5 Y300
G01 Z18 F50
X127.5 Y350
X152.5 Y300
X152.5 Y350
G00 Z50
X172.5 Y300
G01 F50 Z18
X172.5 Y350
G02 X172.5 Y300 R25
G00 Z50
X217.5 Y300
G01 Z18 F50
X242.5 Y300
X230 Y300
X230 Y350
X217.5 Y350
X242.5 Y350
G00 Z50
X262.5 Y300
G01 Z18 F50
X275 Y350
X287.5 Y300
G00 Z50

21 | P a g e
X268.75 Y325
G01 Z18 F50
X281.25 Y325
G00 Z50
X81.5 Y290
G01 Z18 F50
X288.5 Y290
G00 Z50
X300 Y550
G01 Z18 F50
X300 Y450
G00 Z50
X290 Y540
G01 Z18 F50
X300 Y550
X310 Y540
G00 Z50
X310 Y460
G01 Z18 F50
X300 Y450
X290 Y460
G00 Z50
X250 Y500
G01 Z18 F50
X350 Y500
G00 Z50
X260 Y490
G01 Z18 F50
X250 Y500
X260 Y510
G00 Z50
X340 Y510
G01 Z18 F50
X350 Y500
X340 Y490
G00 Z50
X290 Y560
G01 Z18 F50
X290 Y580
X310 Y560
X310 Y580
G00 Z50
X380 Y510
G01 Z18 F50
X360 Y510
X360 Y490
X380 Y490
G00 Z50
X360 Y500
G01 Z18 F50
X375 Y500
G00 Z50
X310 Y428
G01 Z18
G03 X290 Y428 R10
G01 X310 Y422
G02 X290 Y422 R10
G00 Z50

22 | P a g e
X220 Y510
G01 Z18 F50
X225 Y490
X230 Y500
X235 Y490
X240 Y510
G00 Z50
X0 Y0
M30
FIG.2D DESIGN OF MAP MADE BY ABOVE PROGRAM
4.5 2D&3D DESIGN SNAPSHOTS-

23 | P a g e
FIG. 3D DESIGN OF MAP (MATERIAL RED PAINTED ABS)
FIG. 3D DESIGN OF MAP (MATERIAL BLUE PAINTED ALUMINIUM)

24 | P a g e
5 COST OF MATERIALS-
1. RED PAINTED ABS(Acrylonitrile-butadlene-styrene)= ABS (acrylonitrile-
butadlene-styrene) is a low-cost engineering thermoplastic that is easily machined,
fabricated and thermoformed. This thermoplastic material has excellent chemical, stress
and creep resistance. ABS offers a good balance of impact, heat, chemical and abrasion
resistance, dimensional stability, tensile strength, surface hardness, rigidity and electrical
characteristics.
Price/kilo- 0.25
Weight g/cm^3- 1.07
2. BLUE PAINTED ALUMINIUM- Aluminum is lightweight, durable, malleable and corrosion-
resistant. This metal is widely used in the aerospace, transportation and construction industries.

25 | P a g e
Price/kilo=2.2
Weight g/cm^3=2.7
Google drive link of map of india please find it below-
https://drive.google.com/file/d/11j8rKtPIyBx9sPb_OetXcgi1b5OGo_Lq/
view?usp=drivesdk
6.Result & Conclusions= Hence We have successfully made map of india using by
CNC simulator pro and also studied about the CNC machines their types,their coordinates and
analysis the various G-codes,M-codes and plane of axis. We have studied about CNC
SIMULATOR PRO software and successfully executing the software.
The importance of milling machines even if they are conventional cannot be undermined. These
machines have played a real important role in bringing about industrial revolution and have laid
the foundations. But the bringing about of the new technology in the present era is very
important. The conventional machines are required in small quantities whereas the CNC
machines must be increased to improve the quantity and quality of production.
7.References-
 https://mail.google.com/mail/u/0?ui=2&ik=026af225ac&attid=0.1&permmsgid=m
sg-f:1699157915745099040&th=17949f1f31479d20&view=att&disp=inline
 https://r.search.yahoo.com/_ylt=Awrxgvm9gpZg3lQA3iznHgx.;_ylu=Y29sbwMEc
G9zAzEEdnRpZAMEc2VjA3Ny/RV=2/RE=1620505406/RO=10/RU=https%3a%2f%
2fcncsimulator.info%2fdownload/RK=2/RS=7J.AtMCBzfqIE6zj.CxMb2TxI9Y-
 https://drive.google.com/file/d/11jkcozWoG30deCKB2qsn4dz7FxeOzwrS/view?u
sp=drivesdk
 https://www.pinterest.com/pin/795096509187513832/

26 | P a g e