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DMAIC Freight Reduction Project

  1. IAR NO: 007 Start Date: 10 May 2006 Improvement Activity Report Team: J. McLaughlin, D. Crawford, S. McMichael, D. Thomson, M. Nikolaidou, P. Sinclair, J.Pioch Define Measure Analyse Improve Control D 1. Project objectives. (What) M 1. What to measure. (Data source?) A 1. What is potentially causing problem? I 1. List improvements. C 1. Result of improvements. 2. Project Timescale. (When) 2. How to measure. 2. How to display? (C&E, Pareto, Tally) 2. Current status of initial problem. 3. Set Targets. 1. Define 3. Analysis 4. Improvements Man Machine 1 IAR project started / IAR team created (wk15) To reduce costs of the monthly carriage TAXI costs Change of customer delivery address (NABS) 2 Increased awareness of carriage costs (wk16) IFS "Charges" section used incorrectly spend of Worldmark East Kilbride Unauthorised shipments Data Entry (incorrect courier details) "Hidden" carriage costs (in Q&E) 3 Despatch Authorisation Form implemented (wk22) Use of incorrect courier account numbers IFS cost calculations General awareness of Security of EK courier account numbers RMA process controls 4 Sercom shipments reduced from B4 12 to next-day (wk 24) carriage costs within Worldmark UKI SERCOM - poor forecasting / scheduling 5 Review of "timed" deliveries (wk24) Awareness of carriage terms / costs within Incorrect coding of Worldmark "SCUD" team 6 Autoliv ASG shipments now 2-day service (wk24) invoices Initial quote stage (carriage not considered) 7 Sercom orders now 2-day pallet service (wk 33) Carriage costs Wrong courier choice / selected (Royal Mail docs.) too high 8 Cust courier details must be present for EX-WORKS Incorrect coding of invoices Cust. Orders - ship to No.4 / No.6 / R & D despatch processes (should shipments (wk33) frequently these all be separate accounts?) 9 Saturday shipment ceased unless customer request (wk37) Same-day shipments / Hand Carry Intercompany documents shipments 10 Backlog of August invoices from New UK courier included in 2. Measure "Hidden" duties & Sercom consignment stock process Sept. figures (Parceline) taxes Production "missed" commits - Lates to despatch % Carriage Costs v Carriagable Sales & Actual Carriage Costs Partial Shipments Worldmark paying courier costs (DDP) - Should 11 PROJECT CLOSED! "Timed" deliveries Reliabilty of courier vendor 10.0% £50,000 all shipments be Ex-works? 9.0% £45,000 Method Intercompany order Material shipments 8.0% £40,000 7.0% £35,000 6.0% Carriage costs by region Taxi Invoice costs per month £30,000 5.0% £25,000 £3,100 5. Control 4.0% 72060 £2,900 £20,000 % Carriage Costs v Carriagable Sales & Actual Carriage Costs 3.0% £15,000 £2,700 2.0% 72050 10.0% £50,000 1.0% £10,000 £2,500 9.0% £45,000 0.0% £5,000 £2,300 72040 8.0% £40,000 Jan-06 Feb-06 Mar-06 Apr-06 £2,100 Total Sales v Carriagable Sales 7.0% IAR £35,000 72030 £1,900 £1,600,000 6.0% Start £30,000 £1,700 5.0% £1,400,000 72020 £25,000 £1,500 4.0% £1,200,000 £20,000 £1,300 3.0% £1,000,000 72001 £1,100 £15,000 £800,000 2.0% £900 1.0% £10,000 £600,000 72000 £400,000 £700 0.0% £5,000 Mar-06 Apr-06 Jul-06 Dec-06 Jan-06 Feb-06 May-06 Jun-06 Aug-06 Sep-06 Oct-06 Nov-06 £200,000 £500 £0 £2 £4 £6 £8 £1 ,0 ,0 ,0 ,00 0,0 Jan-06 Mar-06 May-06 Jul-06 Sep-06 Nov-06 £- 00 00 00 0 00 Jan-06 Feb-06 Mar-06 Apr-06 Courier invoice terms are 30 days
  2. Carriage Carriage "v" Pre- IAR Cost Saving Total Sales Exceptions ExWorks "Carriage" Sales Spend Sales % Average % 6% Cost YTD INTERNAL CARRIAGE FINANCIAL CODES Jan-06 £1,066,595 £650,543 £56,706 £359,345 £20,863 5.8% 70502 RENTALS / STORAGE Feb-06 £1,153,796 £782,209 £172,159 £206,517 £11,490 5.6% 72000 CARRIAGE WITHIN UK 6.0% 72001 CARRIAGE TO IRELAND Mar-06 £1,355,144 £1,012,335 £49,112 £293,697 £27,216 9.3% Apr-06 £1,282,523 £779,946 £43,394 £459,184 £15,569 3.4% 72002 CARRIAGE BREADMAN May-06 £1,240,357 £684,913 £32,475 £522,969 £23,379 4.5% £31,413 £8,034 72010 CARRIAGE WITHIN IRELAND Jun-06 £1,285,742 £872,516 £51,925 £361,301 £19,230 5.3% £21,702 £2,472 72020 CARRIAGE TO EUROPE Jul-06 £1,189,117 £795,643 £51,442 £342,032 £15,403 4.5% £20,545 £5,142 72030 CARRIAGE TO USA/MEXICO Aug-06 £1,121,151 £768,817 £25,634 £326,700 £6,463 2.0% £19,624 £13,161 72040 CARRIAGE TO FAR EAST Sep-06 £955,381 £471,259 £30,219 £453,903 £11,832 2.6% £27,265 £15,433 72050 CARRIAGE TO R.O.W. Oct-06 £1,056,824 £493,064 £19,864 £543,896 £11,732 2.2% £32,670 £20,938 72060 EXCEPTIONAL CARRIAGE Nov-06 £1,174,400 £764,920 £16,935 £392,546 £11,807 3.0% £23,579 £11,773 72070 CARRIAGE WITHIN HUNGARY Dec-06 £1,009,051 £513,300 £7,949 £487,802 £11,060 2.3% £29,301 £18,241 84900 COST OF SALES - SUBCON OTHERS £95,194 89300 COST OF SALES - CARRIAGE INWARDS CARRIAGE COST PER REGION Account Description Jan-06 Feb-06 Mar-06 Apr-06 May-06 Jun-06 Jul-06 Aug-06 Sep-06 Oct-06 Nov-06 Dec-06 CARRIAGE 72000 WITHIN UK £2,885.72 £1,875.99 £2,104.32 £3,291.42 £2,856.84 £4,242.58 £1,416.97 £2,995.62 £4,609.94 £4,694.71 £2,314.36 £3,245.06 CARRIAGE TO 72001 IRELAND £4,882.22 £3,483.81 £5,509.00 £5,954.06 £3,990.52 £6,718.39 £3,522.24 £5,223.53 £1,416.44 £3,468.64 £2,750.71 £1,925.77 CARRIAGE TO 72020 EUROPE £3,574.73 £5,163.05 £8,577.52 £4,898.95 £7,159.04 £5,178.26 £970.37 £3,985.59 £2,106.91 £1,329.95 £1,931.20 £2,502.32 CARRIAGE TO 72030 USA / MEXICO £4,802.66 £1,708.71 £4,574.64 £721.03 £1,233.49 £4,168.87 -114.86 £859.66 £1,235.52 £567.53 £1,112.57 £490.24 CARRIAGE TO 72040 FAR EAST £2,392.40 £680.80 £2,691.82 £2,713.44 £3,207.97 £4,396.74 £2,052.06 £3,265.36 £2,349.22 £1,670.94 £3,503.35 £2,896.55 CARRIAGE TO 72050 REST OF WORLD £0.00 £0.00 £0.00 £0.00 £0.00 £0.00 £0.00 £0.00 £0.00 £0.00 £0.00 £0.00 EXCEPTIONAL 72060 CARRIAGE £1,084.53 £1,155.76 £1,492.14 £553.24 £1,487.93 £0.00 £6,418.85 £0.00 £113.67 £0.00 £194.34 £0.00 £19,622.26 £14,068.12 £24,949.44 £18,132.14 £19,935.79 £24,704.84 £14,265.63 £16,329.76 £11,831.70 £11,731.77 £11,806.53 £11,059.94
  3. Carriage Carriage "v" Total Sales Exceptions ExWorks "Carriage" Sales Spend Sales % Jan-07 £836,029 £597,228 £- £238,801 £7,870 3.3% Feb-07 £778,476 £326,068 £1,568 £450,841 £6,824 1.5% Mar-07 £924,208 £513,221 £1,770 £409,217 £10,907 2.7% Apr-07 £876,747 £513,836 £500 £362,411 £10,480 2.9% May-07 £- £- £- £- £- 0.0% Jun-07 £- £- £- £- £- 0.0% Jul-07 £- £- £- £- £- 0.0% Aug-07 £- £- £- £- £- 0.0% Sep-07 £- £- £- £- £- 0.0% Oct-07 £- £- £- £- £- 0.0% Nov-07 £- £- £- £- £- 0.0% Dec-07 £- £- £- £- £- 0.0% % Carriage Costs v Carriagable Sales & Actual Carriage Costs 2007 Carriage Spend Carriage "v" Sales % £12,000 3.5% £10,000 3.0% 2.5% £8,000 2.0% £6,000 1.5% £4,000 1.0% £2,000 0.5% £- 0.0% Jan-07 Feb-07 Mar-07 Apr-07 May-07 Jun-07 Jul-07 Aug-07 Sep-07 Oct-07 Nov-07 Dec-07 CARRIAGE COST PER REGION Account Description Jan-07 Feb-07 Mar-07 Apr-07 May-07 Jun-07 Jul-07 Aug-07 Sep-07 Oct-07 Nov-07 Dec-07 CARRIAGE 72000 WITHIN UK £6,287.88 -£2,946.70 £3,129.36 £1,541.88 £0.00 £0.00 £0.00 £0.00 £0.00 £0.00 £0.00 £0.00 CARRIAGE TO 72001 IRELAND £1,394.89 £1,991.69 £1,324.99 £1,547.42 £0.00 £0.00 £0.00 £0.00 £0.00 £0.00 £0.00 £0.00 CARRIAGE TO 72020 EUROPE £1,960.99 £4,755.32 £1,889.24 £1,487.10 £0.00 £0.00 £0.00 £0.00 £0.00 £0.00 £0.00 £0.00 CARRIAGE TO 72030 USA / MEXICO £636.41 £1,965.57 £3,235.33 £5,540.69 £0.00 £0.00 £0.00 £0.00 £0.00 £0.00 £0.00 £0.00 CARRIAGE TO 72040 FAR EAST £153.98 £1,058.31 £1,328.34 £362.74 £0.00 £0.00 £0.00 £0.00 £0.00 £0.00 £0.00 £0.00 CARRIAGE TO 72050 REST OF WORLD £0.00 £0.00 £0.00 £0.00 £0.00 £0.00 £0.00 £0.00 £0.00 £0.00 £0.00 £0.00 EXCEPTIONAL 72060 CARRIAGE £435.47 £0.00 £0.00 £0.00 £0.00 £0.00 £0.00 £0.00 £0.00 £0.00 £0.00 £0.00 £10,869.62 £6,824.19 £10,907.26 £10,479.83 £0.00 £0.00 £0.00 £0.00 £0.00 £0.00 £0.00 £0.00
  4. Key: Green IAR 007 Action Log Amber Red Blue Ref Action Actionee Date Initiated Target Date Status Date Completed 1 IAR team created Jim McLaughlin 5/10/2006 5/12/2006 Closed 15/05/2006 Discuss with Mick McCann the possibility of adding additional colunms to 2 the Jim McLaughlin 5/22/2006 5/29/2006 Closed 05/06/2006 3 Investigate into why March 06 invoiced carriage costs look very high Jim McLaughlin 7/6/2006 7/14/2006 Closed 18/07/2006 4 5 6 7 8 9 10 11 12 4 of 16
  5. On Track Concern/Slipping Behind Schedule Closed Comments Invoices were incorrectly "coded". All carriage invoices will now be coded by Logistics dept. 5 of 16
  6. High Priority (3) IAR # IAR Leader 007a Jim McLaughlin SERCOM consignment stock process IAR # IAR Leader Intercompany order shipments 007b Jim McLaughlin Worldmark paying courier costs (DDP) - Should all shipments be Ex-works? IFS cost calculations RMA process controls Cust. Orders - ship to frequently Partial Shipments Timed deliveries Medium Priority (2) Taxi Costs Awareness of carriage terms / costs within Worldmark "SCUD" team Low Priority (1) Unauthorised Shipments General Awareness of carriage costs within Worldmark UKI Change of customer address (NABS) Data entry (incorrect courier details Use of incorrect courier account Security of EK courier account numbers Initial quote stage (carriage not considered) IFS "Charges" section used Hidden carriage costs (in Q&E) Reliabilty of courier Same-day shipments / Hand Carry Hidden duties & taxes Wrong courier choice / selected (Royal Mail No.4 / No.6 / R & D despatch processes (should these all be separate accounts?) Intercompany documents shipments Production "missed" commits - Lates to despatch
  7. COURIER COMPANY Jan-06 Feb-06 Mar-06 Apr-06 BARSAN GLOBAL LOGISTICS LTD - - - - BAX GLOBAL - - BURNS EXPRESS DALPA INTERNATIONAL LTD BUSINESS POST EXPRESS 1,843.48 627.62 812.15 2,879.79 PARCELINE DHL INTERNATIONAL LTD - -181.65 10.00 - ECOSSE WORLD EXPRESS LTD 805.60 498.20 2,671.20 940.50 EXPRESS CARGO FORWARDING LTD 231.00 57.75 142.80 - FEDERAL EXPRESS EUROPE 7,296.46 2,705.76 7,501.79 5,208.94 GEOLOGISTICS LTD 1,640.00 269.00 580.08 515.00 HAUSER LTD 93.51 98.71 INTERLINK IRELAND 52.70 SERCOM SOLUTIONS - - - 235.96 TNT INTERNATIONAL UK LTD 29.39 192.25 1,162.84 347.26 TNT UK LTD 110.80 812.12 524.95 107.70 UNITED PARCEL SERVICE 5,727.30 7,442.36 9,749.29 6,980.04 WEAVER PALLET / UNITED PALLETS 104.00 398.00 146.00 265.00 WORLDMARK HUNGARY - - - - WORLDMARK MEXICO 649.70 - -5.37 - PARCELS DELIVERED BY TAXI - - - URGENT HAND CARRIED DELIVERIES 100.00 - 68.06 235.96 URGENT HAND CARRIED DELIVERIES PARCELS DELIVERED BY TAXI WORLDMARK MEXICO WORLDMARK HUNGARY WEAVER PALLET / UNITED PALLETS UNITED PARCEL SERVICE TNT UK LTD TNT INTERNATIONAL UK LTD SERCOM SOLUTIONS INTERLINK IRELAND HAUSER LTD GEOLOGISTICS LTD FEDERAL EXPRESS EUROPE EXPRESS CARGO FORWARDING LTD
  8. INTERLINK IRELAND HAUSER LTD GEOLOGISTICS LTD FEDERAL EXPRESS EUROPE EXPRESS CARGO FORWARDING LTD ECOSSE WORLD EXPRESS LTD DHL INTERNATIONAL LTD PARCELINE BUSINESS POST EXPRESS DALPA INTERNATIONAL LTD BURNS EXPRESS BAX GLOBAL BARSAN GLOBAL LOGISTICS LTD -2,000.00 - 2,000.00 4,000.00 6,000.0
  9. May-06 Jun-06 Jul-06 Aug-06 Sep-06 Oct-06 Nov-06 Dec-06 431.70 - - - - - - - - 359.15 - - - - - - 59.74 119.48 1,214.37 1,312.22 716.88 1,252.48 - - - 395.00 - 550.00 595.00 2,054.26 2,442.85 2,095.50 1,672.60 - 262.99 - - - 699.21 4,902.48 4,298.95 2,215.93 2,740.77 - - 165.76 24.17 -122.04 122.04 39.87 - - 1,351.50 -1,227.60 715.50 - 715.50 1,431.00 - - - 4,783.86 9,000.65 -160.72 4,142.82 3,721.74 2,239.05 4,519.02 3,397.87 348.00 -209.00 385.00 - - 99.18 - - - 78.30 12.59 12.89 30.90 - - - - - - - - - 974.72 1,511.93 437.14 641.29 13.84 - 829.68 606.62 191.97 - 55.06 104.72 9,257.05 9,034.78 4,237.21 7,929.69 1,770.10 3,064.05 2,181.33 2,485.16 104.00 - - - - - - - 101.86 - - - - 337.67 - - - - - - 56.70 106.83 129.87 65.88 194.34 54.18 - - 1,035.60 - -
  10. 4,000.00 6,000.00 8,000.00 10,000.00 12,000.00
  11. COURIER INVOICE COSTS PER MONTH - 2006 UNITED PARCEL SERVICE - 2006 FEDERAL EXPRESS - 2006 PARCELINE - 2006 BUSINESS POST EXPRESS - 2006 10,000.00 10,000.00 10,000.00 9,500.00 9,000.00 9,000.00 9,000.00 8,000.00 7,500.00 8,000.00 8,000.00 7,000.00 7,000.00 7,000.00 6,000.00 5,500.00 6,000.00 6,000.00 5,000.00 5,000.00 5,000.00 4,000.00 3,500.00 4,000.00 4,000.00 3,000.00 3,000.00 3,000.00 2,000.00 1,500.00 2,000.00 2,000.00 1,000.00 1,000.00 1,000.00 - -500.00 - - Feb-06 Apr-06 Jun-06 Aug-06 Oct-06 Dec-06 Feb-06 Apr-06 Jun-06 Aug-06 Oct-06 Dec-06 Feb-06 Apr-06 Jun-06 Aug-06 Oct-06 Dec-06 Feb-06 Apr-06 Jun-06 Aug-06 Oct-06 Dec-06 Jan-06 Mar-06 May-06 Jul-06 Sep-06 Nov-06 Jan-06 Mar-06 May-06 Jul-06 Sep-06 Nov-06 Jan-06 Mar-06 May-06 Jul-06 Sep-06 Nov-06 Jan-06 Mar-06 May-06 Jul-06 Sep-06 Nov-06 TNT UK LTD - 2006 TNT INTERNATIONAL UK LTD - 2006 ECOSSE WORLD EXPRESS - 2006 DALPA INTERNATIONAL - 2006 3,000.00 3,000.00 3,000.00 750.00 2,500.00 650.00 2,500.00 2,500.00 2,000.00 550.00 2,000.00 2,000.00 1,500.00 450.00 1,000.00 1,500.00 1,500.00 350.00 500.00 250.00 1,000.00 1,000.00 - -500.00 150.00 500.00 500.00 -1,000.00 50.00 - - -1,500.00 -50.00 Feb-06 Apr-06 Jun-06 Aug-06 Oct-06 Dec-06 Feb-06 Apr-06 Jun-06 Aug-06 Oct-06 Dec-06 Feb-06 Apr-06 Jun-06 Aug-06 Oct-06 Dec-06 Feb-06 Apr-06 Jun-06 Aug-06 Oct-06 Dec-06 Jan-06 Mar-06 May-06 Jul-06 Sep-06 Nov-06 Jan-06 Mar-06 May-06 Jul-06 Sep-06 Nov-06 Jan-06 Mar-06 May-06 Jul-06 Sep-06 Nov-06 Jan-06 Mar-06 May-06 Jul-06 Sep-06 Nov-06 GEOLOGISTICS LTD (Tocanna) - 2006 BURNS EXPRESS - 2006 WEAVER PALLET EXPRESS - 2006 2,000.00 2,000.00 500.00 450.00 1,500.00 400.00 1,500.00 350.00 1,000.00 300.00 1,000.00 250.00 500.00 200.00 150.00 500.00 - 100.00 50.00 -500.00 - - Feb-06 Apr-06 Jun-06 Aug-06 Oct-06 Dec-06 Feb-06 Apr-06 Jun-06 Aug-06 Oct-06 Dec-06 Feb-06 Apr-06 Jun-06 Aug-06 Oct-06 Dec-06 Jan-06 Mar-06 May-06 Jul-06 Sep-06 Nov-06 Jan-06 Mar-06 May-06 Jul-06 Sep-06 Nov-06 Jan-06 Mar-06 May-06 Jul-06 Sep-06 Nov-06
  12. IAR NO: 007a Start Date: 18th July 2006 Improvement Activity Report Team: J. McLaughlin, D. Crawford, Joanna Pioch Define Measure Analyse Improve Control D 1. Project objectives. (What) M 1. What to measure. (Data source?) A 1. What is potentially causing problem? I 1. List improvements. C 1. Result of improvements. 2. Project Timescale. (When) 2. How to measure. 2. How to display? (C&E, Pareto, Tally) 2. Current status of initial problem. 3. Set Targets. 1. Define 3. Analysis 4. Improvements Man Machine 1 IAR project started / IAR team created (wk30) To reduce costs of the carriage spend of SERCOM - poor forecasting / scheduling 2 Sercom shipments reduced from B4 12 to next-day (wk 24) Poor Communication IFS "Charges" section used incorrectly Worldmark East Kilbride for shipment to Poor planning Initial quote stage (carriage not considered) ( flyer costs amotised into label unit price) 3 New despatch operator/did not consolidate shipments (wk33) Ireland (Sercom Solutions) Awareness of carriage costs Defective labels returns from Sercom Defective labels returns from 4 Sercom shipments now on 2-day pallet service (wk 344) Sercom Data Entry (incorrect details) Limited access to IFS system for 5 Project Closed Poor Focus Sercom Account Manager 6 Awareness of carriage terms / costs within Worldmark "SCUD" team Sercom 7 Sercom consignment stock Carriage too 8 WM / Dell supplier high process agreementPoor courier Production "missed" commits - Lates to despatch 9 options Worldmark paying courier costs (DDP) - Should Daily all shipments be Ex-works? 10 shipments Dell delivery Poor forward planning expectations 2. Measure Re-prioritisation of WM scheduling system / Poor Sercom orders visibility age Costs v Carriagable Sales & Actual Carriage Costs (Sercom) (Production) Dynamic changes in Dell forecasting No formal procedures / 5.0% £1,400 Partial documentation Same-day shipments / Hand Carry Raw material suppliers (lates) Shipments Method Material 4.5% £1,200 Ireland Daily Shipment Costs 4.0% 5. Control £1,000 % Carriage Costs v Carriagable Sales & Actual Carriage Costs (Sercom) 3.5% 5.0% £2,000 £800 4.5% £1,800 IAR 3.0% 10 4.0% Started £1,600 £600 9 3.5% £1,400 2.5% 8 3.0% £1,200 £400 7 2.0% 2.5% £1,000 6 2.0% £800 1.5% £200 5 1.5% £600 4 1.0% £400 1.0% £- 3 0.5% £200 29-May 5-Jun 12-Jun 19-Jun 26-Jun 3-Jul 10-Jul 17-Jul 2 0.0% £- 1 29-May 12-Jun 26-Jun 10-Jul 24-Jul 7-Aug 21-Aug 4-Sep 18-Sep 2-Oct 16-Oct 30-Oct 13-Nov 27-Nov 11-Dec 25-Dec 0
  13. DATA SECTION Pre- IAR Cost Saving Invoice date Sales Value UPS Shipments Burns Shipments Irish Costs Percentage 3% Cost Average % YTD 29-May £42,409.20 £1,186.39 £- £1,186.39 2.8% 5-Jun £20,541.56 £715.70 £- £715.70 3.5% 12-Jun £20,065.38 £837.15 £- £837.15 4.2% 19-Jun £27,111.58 £920.33 £- £920.33 3.4% 26-Jun £27,823.98 £1,224.83 £- £1,224.83 4.4% 3.0% 3-Jul £37,083.64 £847.05 £59.74 £906.79 2.4% 10-Jul £51,354.22 £768.41 £- £768.41 1.5% 17-Jul £35,242.51 £770.37 £- £770.37 2.2% 24-Jul £13,385.09 £206.37 £- £206.37 1.5% £407.88 £201.51 31-Jul £39,854.16 £659.14 £- £659.14 1.7% £1,214.45 £555.31 7-Aug £18,092.53 £420.88 £- £420.88 2.3% £551.32 £130.44 14-Aug £49,983.23 £1,710.42 £96.82 £1,807.24 3.6% £1,523.11 -£284.13 21-Aug £25,950.51 £236.37 £58.00 £294.37 1.1% #REF! £790.77 £496.40 28-Aug £28,574.37 £49.73 £116.00 £165.73 0.6% £870.73 £705.00 4-Sep £25,850.23 £39.42 £116.00 £155.42 0.6% £787.72 £632.30 11-Sep #REF! £376.95 £116.00 £492.95 #REF! #REF! #REF! 18-Sep #REF! £167.52 £174.00 £341.52 #REF! #REF! #REF! 25-Sep #REF! £83.34 £116.00 £199.34 #REF! #REF! #REF! 2-Oct #REF! £392.54 £58.00 £450.54 #REF! #REF! #REF! 9-Oct #REF! £345.14 £116.00 £461.14 #REF! #REF! #REF! 16-Oct #REF! £154.85 £604.00 £758.85 #REF! #REF! #REF! #REF! 23-Oct #REF! £148.06 £290.00 £438.06 #REF! #REF! #REF! 30-Oct #REF! £376.95 £116.00 £492.95 #REF! #REF! #REF! 6-Nov #REF! £219.66 £58.00 £277.66 #REF! #REF! #REF! 13-Nov #REF! £152.62 £174.00 £326.62 #REF! #REF! #REF! 20-Nov #REF! £152.44 £174.00 £326.44 #REF! #REF! #REF! 27-Nov #REF! £104.92 £232.00 £336.92 #REF! #REF! #REF! 4-Dec #REF! £39.06 £168.00 £207.06 #REF! #REF! #REF! 11-Dec #REF! £387.23 £232.00 £619.23 #REF! #REF! #REF! #REF! 18-Dec #REF! £106.17 £290.00 £396.17 #REF! #REF! #REF! 25-Dec #REF! £73.98 £174.00 £247.98 #REF! #REF! #REF! 1-Jan #REF! #REF! £- #REF! #REF! #REF! #REF! #REF!
  14. IAR NO: 007b Start Date: 28 August 2006 Improvement Activity Report Team: J. McLaughlin, D. Crawford, D. Thomson, M. Nikolaidou, P. Sinclair, Define Measure Analyse Improve Control D 1. Project objectives. (What) M 1. What to measure. (Data source?) A 1. What is potentially causing problem? I 1. List improvements. C 1. Result of improvements. 2. Project Timescale. (When) 2. How to measure. 2. How to display? (C&E, Pareto, Tally) 2. Current status of initial problem. 3. Set Targets. 1. Define 3. Analysis 4. Improvements Man Machine 1 IAR project started / IAR team created (wk35) Improve control of EX-WORKS shipments Poor awareness of Delivery Terms 2 Collect Shipment Data Pre-arranged Shipment Poor Personnel Disciplines Agreements in IFS 3 Project Closed as not too large an issue! (not checking details) 4 5 6 7 Poor Control Of 8 Inadequate Training for Internal Ex-Works Sales Shipments 9 Worldmark Inter-Company Shipping Agreements 10 Courier Rates lower for Worldmark EK 2. Measure Delivery Terms not considered at Qoute Stage Sales Work Instructions Inadequate / not % of Ex-Works Orders Loaded Correctly (Weekly) updated 1 Method Material Volume of orders "V" Incorrect Details 0.8 5. Control 30 % of Ex-Works Orders Loaded Correctly (Weekly) 0.6 100% 25 80% 0.4 20 # of orders 60% 15 0.2 40% 10 20% 0 5 0% -0.2 0 -20% Week Number (2006) Week Number Week Number (2006)
  15. Glossary of Shipment Terms EXW EX WORKS WORLDMARK PAY NO COSTS TOWARDS CARRIAGE AND DUTIES & TAXES “Ex works” seller (Worldmark) makes delivery to the buyer (Customer) at his factory. This means that the buyer is taking responsibility for all the carrage costs and risks of transporting the goods from the seller’s factory. The buyer MUST also nominate c DDP DELIVERED DUTY PAID WORLDMARK PAY ALL COSTS “Delivered duty paid “ means that the seller delivers the goods to the buyer at a named point of destination and takes responsibility for payment of all duty and other import and clearance costs for the import of the goods into the country of importation. DDU DELIVERED DUTY UNPAID WORLDMARK PAY CARRIAGE / CUST. PAYS DUTY & TAXES “Delivered duty unpaid” means that the seller delivers the goods at a named place of destination. However the buyer is responsible for the costs of unloading the goods and paying for any import duty. Risk of loss or damage to the goods passes to the buye CIF COST INSURANCE AND FREIGHT “Cost, Insurance and Freight” means that the seller is responsible for the costs up to the point at which the goods are unloaded in the port of destination. The buyer takes responsibility for all risks of loss from the point at which the goods pass acros FCA FREE CARRIER “Free Carrier” seller delivers the goods to a carrier named by the buyer at a place nominated by the buyer (this may be the sellers premises). This term can relate to all means of transport. FAS FREE ALONGSIDE SHIP “Free Alongside Ship” means that the seller at his cost is responsible for delivering the goods to the quayside in the exporting country at a time and place nominated by the seller. FOB FREE ON BOARD “Free on Board” means that the seller is responsible for the costs of getting the goods to port and loading them on board the a named ship at a time and place nominated by the buyer CFR COST AND FREIGHT “Cost and Freight” means that the seller is responsible for the costs up to the point at which the goods are unloaded in the port of destination. The buyer takes responsibility for all risks of loss from the point at which the goods pass across the ships
  16. IAR NO: 007a Start Date: Improvement Activity Report Team: Define Measure Analyse Improve Control D 1. Project objectives. (What) M 1. What to measure. (Data source?) A 1. What is potentially causing problem? I 1. List improvements. C 1. Result of improvements. 2. Project Timescale. (When) 2. How to measure. 2. How to display? (C&E, Pareto, Tally) 2. Current status of initial problem. 3. Set Targets. 1. Define 3. Analysis 4. Improvements Man Machine 1 2 3 4 5 6 7 8 9 10 2. Measure Method Material 5. Control
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