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Furnace Improvements Services




       Fired Heater School

            •   Increase technical knowledge
            •   Improve fired heaters’ operations
            •   Reduce fuel consumption
Efficient Operations

Furnace Improvements Services (FIS) is a full service engineering and consulting company,
having completed over 300 engineering studies and projects. We have experience in design, re-
vamp and troubleshooting all types of refinery fired heaters. We also have been conducting tech-
nical seminars and training schools on various aspects of fired heaters, since May 1997.

We have developed a special training program offering practical tips in a simple language. During
this training, we shall cover the basics of fired heater equipment, combustion reaction, reliability
issues, revamp issues and optimization operations. We will also present actual case studies discuss-
ing various aspects of fired heaters operation and troubleshooting.



                                              2-Day Course Outline

                        Refinery Fired Heaters
                        •   Energy Consumption               Air Preheating Systems
                        •   Types of Fired Heaters           •   Air Preheater:
                        •   Fired Heaters in Refining                 – Types and Selection
                                                             • Heat Recovery Limitations
                        Fuels and Combustion                 •Air Preheater Corrosion
                        •   Heat Transfer
                        •   Combustion Calculations          Troubleshooting

                        •   Efficiency Calculations          •   Coking in Tubes
                                 – Direct Method             •   Convection Section Fouling
                                 – Indirect Method           •   Burner/Flame Failure
                        Burners                              •   Etc.
                        •   Type of Burners
                        •   Sizing & Selection               Fired Heater Revamp
                        •   Oil, Gas, Combination Firing     •   Capacity Increase
                                                             •   Efficiency Improvement
                        NOx Emission Control                 •   Case Studies
                        •   NOx Formation
                        •   Low NOx Technologies             Fired Heater Operation
                                                             •   Instrumentation and Control
                        Refractory                           •   Control Schemes
                        •   Types and Selection Criteria     •   Tuning Fired Heaters
                        •   Reducing Heat Losses
                        •   Refractory Failures              Fired Heater Specifications
                                                             •   Process Conditions
                        Stack                                •   Design Requirements
                        •   Design Parameters                •   Maintenance Considerations
                        •   Draft Profile                    •   Important Parameters
                        •   Damper Selection

                                For more information contact:
                                FIS_USA.- (281)-980-0325         info@heatflux.com
                                                           Or
                                Any of our agents. We will be glad to work with you.
Better Performance

Instructor
Ashutosh Garg brings to this course more than 35 years of experience in design, engi-
neering, and troubleshooting of fired heaters and combustion systems for the refining
and petrochemical industries.

He graduated from IIT, Kanpur, India, in chemical engineering in 1974. He started as
a graduate engineer in an ammonia plant. This was followed by 6 years at KTI India
and 8 years at EIL, New Delhi, in the heater group. He joined KTI Corporation, San Di-
mas, California, in May 1990 and moved to KTI Houston in 1992. Currently is managing
a team of 50 engineers and designers at Furnace Improvements.

He has published several papers on fired heaters and burners. He is a registered professional engineer and
a member of AIChE and ASME. He is also a member of the API subcommittee of heat transfer equipment.

Students Comments

The course helped improve my understanding of heaters, how they operate and how to improve
furnaces.                                           – James Jones, Coker Unit, Lyondell-CITGO

“All course material has been found to be valuable, reinforcing past experience.”
                                              – Attila Marcus, Flour Daniel, S. Africa

“Very good information received from the faculty, the knowledge gained is useful for day to day
operation”                                                                   – Atul B. Kulkarni, HPCL

“Overall content was very good and there were many ideas to optimize our unit furnaces”
                                            – A. Arias, BASF

“I wish I had this course a year ago; Discussion on levels of Burner NOx capabilities, information
on vendor products, pitfalls to avoid and suggestions for revamps are the most valuable topics in
the course”                                         – Andy Holman, ConocoPhillips

“The course was outstanding - beginning to end”. - D.G Shepard, Equilon Enterprises

“A complete overall training of every aspect of Fired Heaters”
                                                    – Bobby Coleman, Fina Oil & Chemical


                                                             “The course offered an excellent over-
                                                             view of all the technology pertaining to
                                                             NOx reduction in fired heaters and
                                                             boilers”.
                                                                                          – Ben Chen, BP
Low Cost Value Added Solutions for Fired Heaters

             Our Clients                               We have an Agent near You.
                                                     AUSTRALIA, SINGAPORE,
                                                     NEWZEALAND, INDONESIA         TAIWAN
                                                     & MALAYSIA                    Douglas Chang
                                                     Kate Gimblett                 Tel: +8862-2706-1544
                                                     Tel: +61 (0) 7 5435 2205      Mobile: +8869-2106-9827
                                                     Mobile: +61 (0) 417 087 129   china.abc@msa.hinet.net
                                                     www.energysystem.com.au

                                                     BRAZIL                        U.A.E., OMAN, QATAR
                                                     Jose Fleischmann              Sarwar Ali
                                                     Tel: (+55) 11-5641-4361       Tel: +971-6742-5035
                                                     Fax: (+55) 11-5641-4361       Mobile: +9715-0631-7452
                                                     jofleis@attglobal.net         mists@emirates.net.ae
                                                                                   VENEZUELA, COLUMBIA,
                                                     CANADA
                                                                                   ARGENTINA & ARUBA
                                                     Paul Henry
                                                                                   Carlos Alarcon
                                                     Tel: +450-676-3222
                                                                                   Tel: +58-441-6609-3444
                                                     Fax: +450-676-5997
                                                                                   Fax: +58-441-4366-8406
                                                     bjuren@bellnet.ca
                                                                                   caav-ramasco@cantv.net
                                                     INDIA                         CALIFORNIA, USA
                                                     R. Rajamani                   David P. Diggins
                                                     Tel: + 91 94483 79108         Tel: +94-9497-6551
                                                     Tel: +91 80 65971113          Mobile:+94-9463-8591
                                                     rajamani@iprefining.com       digginsinc@cox.net
                                                     INDIA                         LOUISIANA, USA
                                                     Ajai Agarwal                  Charles H. Thatcher
                                                     Tel: +9111-4214-3751          Tel: 985-892-4224
                                                     Mobile:+9198-1015-9901        Mobile: 985-966-5513
                                                     aqology@gmail.com             cht@bellsouth.net
                                                     KUWAIT                        SOUTHEAST, USA
                                                     Alex Ambi                     David Gangle
                                                     Tel: +965-2482-9160 ext.126   Tel: +20-5437-1702
                                                     Mobile: +965-3384-1712        Mobile:+20-5542-7006
                                                     alex@alzahemgroup.com         dgangle@gancoheat.com
                                                                                  TEXAS, USA
                                                     MEXICO
                                                                                  Stan McHugh
                                                     Lorena Nieto G.
                                                                                  Tel: +713-839-8788
                                                     Cel: (04455)43493284
                                                                                  Mobile:+713-703-8907
                                                     lorenanietogarfias@gmail.com
                                                                                  sam.co@sbcglobal.net
                                                                                   UTAH, MONTANA, NEVADA,
                                                     SAUDI ARABIA
                                                                                   IDAHO, WYOMING;
                                                     Azfar Mahmood
                                                                                    Allan Woodbury
                                                     Tel: +966-3899-6333
                                                                                   Tel: +801-274-3333
                                                     Mobile: +9665-3451-2635
                                                                                   Mobile: +801 918-4826
                                                     azfar@smartbde.com
                                                                                    northassociates@yahoo.com




                  FURNACE IMPROVEMENTS SERVICES

   Furnace Improvements Services Inc.          A.G. Furnace Improvements Pvt. Ltd.
     1600 Highway 6 South, Suite 480                   K-33, Ground Floor
      Sugar Land, Texas 77478 USA                   Opp. Balaji Estate, Kalkaji
          Tel: (281) 980-0325                        New Delhi, India 110019
          Fax: (832) 886-1665                         Tel: 91-11-405-8-8696


                                Email: info@heatflux.com
                                  www.heatflux.com

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FIS Training Schools

  • 1. Furnace Improvements Services Fired Heater School • Increase technical knowledge • Improve fired heaters’ operations • Reduce fuel consumption
  • 2. Efficient Operations Furnace Improvements Services (FIS) is a full service engineering and consulting company, having completed over 300 engineering studies and projects. We have experience in design, re- vamp and troubleshooting all types of refinery fired heaters. We also have been conducting tech- nical seminars and training schools on various aspects of fired heaters, since May 1997. We have developed a special training program offering practical tips in a simple language. During this training, we shall cover the basics of fired heater equipment, combustion reaction, reliability issues, revamp issues and optimization operations. We will also present actual case studies discuss- ing various aspects of fired heaters operation and troubleshooting. 2-Day Course Outline Refinery Fired Heaters • Energy Consumption Air Preheating Systems • Types of Fired Heaters • Air Preheater: • Fired Heaters in Refining – Types and Selection • Heat Recovery Limitations Fuels and Combustion •Air Preheater Corrosion • Heat Transfer • Combustion Calculations Troubleshooting • Efficiency Calculations • Coking in Tubes – Direct Method • Convection Section Fouling – Indirect Method • Burner/Flame Failure Burners • Etc. • Type of Burners • Sizing & Selection Fired Heater Revamp • Oil, Gas, Combination Firing • Capacity Increase • Efficiency Improvement NOx Emission Control • Case Studies • NOx Formation • Low NOx Technologies Fired Heater Operation • Instrumentation and Control Refractory • Control Schemes • Types and Selection Criteria • Tuning Fired Heaters • Reducing Heat Losses • Refractory Failures Fired Heater Specifications • Process Conditions Stack • Design Requirements • Design Parameters • Maintenance Considerations • Draft Profile • Important Parameters • Damper Selection For more information contact: FIS_USA.- (281)-980-0325 info@heatflux.com Or Any of our agents. We will be glad to work with you.
  • 3. Better Performance Instructor Ashutosh Garg brings to this course more than 35 years of experience in design, engi- neering, and troubleshooting of fired heaters and combustion systems for the refining and petrochemical industries. He graduated from IIT, Kanpur, India, in chemical engineering in 1974. He started as a graduate engineer in an ammonia plant. This was followed by 6 years at KTI India and 8 years at EIL, New Delhi, in the heater group. He joined KTI Corporation, San Di- mas, California, in May 1990 and moved to KTI Houston in 1992. Currently is managing a team of 50 engineers and designers at Furnace Improvements. He has published several papers on fired heaters and burners. He is a registered professional engineer and a member of AIChE and ASME. He is also a member of the API subcommittee of heat transfer equipment. Students Comments The course helped improve my understanding of heaters, how they operate and how to improve furnaces. – James Jones, Coker Unit, Lyondell-CITGO “All course material has been found to be valuable, reinforcing past experience.” – Attila Marcus, Flour Daniel, S. Africa “Very good information received from the faculty, the knowledge gained is useful for day to day operation” – Atul B. Kulkarni, HPCL “Overall content was very good and there were many ideas to optimize our unit furnaces” – A. Arias, BASF “I wish I had this course a year ago; Discussion on levels of Burner NOx capabilities, information on vendor products, pitfalls to avoid and suggestions for revamps are the most valuable topics in the course” – Andy Holman, ConocoPhillips “The course was outstanding - beginning to end”. - D.G Shepard, Equilon Enterprises “A complete overall training of every aspect of Fired Heaters” – Bobby Coleman, Fina Oil & Chemical “The course offered an excellent over- view of all the technology pertaining to NOx reduction in fired heaters and boilers”. – Ben Chen, BP
  • 4. Low Cost Value Added Solutions for Fired Heaters Our Clients We have an Agent near You. AUSTRALIA, SINGAPORE, NEWZEALAND, INDONESIA TAIWAN & MALAYSIA Douglas Chang Kate Gimblett Tel: +8862-2706-1544 Tel: +61 (0) 7 5435 2205 Mobile: +8869-2106-9827 Mobile: +61 (0) 417 087 129 china.abc@msa.hinet.net www.energysystem.com.au BRAZIL U.A.E., OMAN, QATAR Jose Fleischmann Sarwar Ali Tel: (+55) 11-5641-4361 Tel: +971-6742-5035 Fax: (+55) 11-5641-4361 Mobile: +9715-0631-7452 jofleis@attglobal.net mists@emirates.net.ae VENEZUELA, COLUMBIA, CANADA ARGENTINA & ARUBA Paul Henry Carlos Alarcon Tel: +450-676-3222 Tel: +58-441-6609-3444 Fax: +450-676-5997 Fax: +58-441-4366-8406 bjuren@bellnet.ca caav-ramasco@cantv.net INDIA CALIFORNIA, USA R. Rajamani David P. Diggins Tel: + 91 94483 79108 Tel: +94-9497-6551 Tel: +91 80 65971113 Mobile:+94-9463-8591 rajamani@iprefining.com digginsinc@cox.net INDIA LOUISIANA, USA Ajai Agarwal Charles H. Thatcher Tel: +9111-4214-3751 Tel: 985-892-4224 Mobile:+9198-1015-9901 Mobile: 985-966-5513 aqology@gmail.com cht@bellsouth.net KUWAIT SOUTHEAST, USA Alex Ambi David Gangle Tel: +965-2482-9160 ext.126 Tel: +20-5437-1702 Mobile: +965-3384-1712 Mobile:+20-5542-7006 alex@alzahemgroup.com dgangle@gancoheat.com TEXAS, USA MEXICO Stan McHugh Lorena Nieto G. Tel: +713-839-8788 Cel: (04455)43493284 Mobile:+713-703-8907 lorenanietogarfias@gmail.com sam.co@sbcglobal.net UTAH, MONTANA, NEVADA, SAUDI ARABIA IDAHO, WYOMING; Azfar Mahmood Allan Woodbury Tel: +966-3899-6333 Tel: +801-274-3333 Mobile: +9665-3451-2635 Mobile: +801 918-4826 azfar@smartbde.com northassociates@yahoo.com FURNACE IMPROVEMENTS SERVICES Furnace Improvements Services Inc. A.G. Furnace Improvements Pvt. Ltd. 1600 Highway 6 South, Suite 480 K-33, Ground Floor Sugar Land, Texas 77478 USA Opp. Balaji Estate, Kalkaji Tel: (281) 980-0325 New Delhi, India 110019 Fax: (832) 886-1665 Tel: 91-11-405-8-8696 Email: info@heatflux.com www.heatflux.com