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Bhopal Memorial Hospital and
      Research Centre

Case Study on Central Air Conditioning




                                                                By
               Devvrat ,Deepshikha,Ritika,Urwashi,Tashi,Alind,Kapil
Introduction
Site Chosen :        BMHRC (Bhopal Memorial Hospital and Research Centre)
Location :           Raisen Bypass Road ,Karond , Bhopal
Type of Building :   Hospital and Research Centre
Cooling Type :       Central Air Conditioning (Chilled water system )



                                              PLANT
                                              ROOM
Plant Room
                                                                              WATER
                                                                              PUMPS
                               CHILLED WATER
                                    PIPES
CONTROL ROOM
                                                                                 Pipes carrying   COOLING
                                                                                 water to         TOWERS
                                                                                 condensers




                                                                 COMPRESSOR
CHILLED
WATER OUT
7deg Celsius                                                CHILLER
               CHILLED
               WATER IN
                                                CONDENSER
               10deg Celsius                                              This plant room caters only
                                                                          the Hospital ,separate
                                                                          plant room for research
The plant room has a cooling capacity of 720 tons
                                                                          center
COOLING UNITS
                           80 ton cooling capacity per
                           combined unit




EXPANSION VALVE                                          COMPRESSOR
• Receives sub cooled                                    • 3 pistons max
  R22 refrigerant from                                     operational
  the condenser                                          • Converts R22
• Controls flow of                                         refrigerant from low
  refrigerant                 CHILLER                      pressure to high
• Allows the refrigerant    • Receives super               pressure , high
  to expand thus              cooled refrigerant           temperature liquid
  cooling it down to a        from expansion valve
  super cooled liquid at    • This coolant runs
  -30deg Celsius              around a tube
                              through which water
                              is passed thus cooling
                              it to 7deg celsius
COOLING UNITS
                                                       CONDENSER
                                                      • Used for cooling of the
                                                        R22 refrigerant
                                                      • R22 refrigerant runs
                                                        around a tube through
                                                        which water is passed
                                                        to absorb the heat
                                                        from the coolant
                                                      • Has a separate loop
                                                        where hot water is
                          CONTROL PANEL                 passing through the
                         • Used for controlling the     cooling towers,gets
                           functioning(electrical,      cooled then sent back
 CATCH ALL CORE            pressure) of the units       to the condenser
• Absorbs the humidity   • Automatically shuts
   in the coolant          down if a unit
• Filters the coolant      overloads
• Same as Drier filter
COOLING TOWERS




                                                     Cooling towers(3nos) situated
                                                     just outside the plant room as
                             COOLING TOWERS          there is an exchange with fresh -
                            • Cools the hot water    dry air required
                              coming from the
                              condenser then sends
                              it back
 COOLING TOWER FAN          • Functions on the
• Throws out warm             principle of
  humidified air              “Evaporation causes
• Creates suction for dry     cooling”
  air to enter
Control Room




 CONTROL ROOM
• Controls the functioning of     SIZE REQUIREMENTS
  all the cooling units inside
  as well as outside the Plant
  room
• Includes – AHUs, Cooling
  towers , Compressor-
  condenser-chiller units
  controls
Water Pumps
Chiller line   Condenser line
(Green Colour) (Blue Colour)

                                                     300mm dia
                                                     M.S pipe
                                 WATER PUMPS
                                • Sends the          50mm thick
                                  chilled water      thermocole
                                  from the Chiller   insulation
                                  to the AHUs
                                  with adequate      12mm thick
                                  pressure           plaster
                                • Sends the                       CHILLED WATER
                                  warm water                      PIPE LAYERING
                                  from the
                                  condenser to
                                  the cooling
                                  towers
Functioning
                             High pressure,
R22 coolant in               High temperature
vapour form                  coolant liquid
                                      Air cooled
                                      water at
     High pressure                    24deg C
     Sub cooled
     coolant liquid

                                                Warm water
                                                at 35-40deg C
                               Chilled water
                               out 7deg C


       Super cooled
       coolant at
       -30deg C                   Chilled water
                                  in 10deg C
AHU Rooms
TYPES OF AHU USED IN                                      Supply duct Return duct
HOSPITAL COMPLEX                    Chilled water         400X200mm 400X200mm
• 100% recycle type                 in at 7deg C
  used in ward areas
• 75% recycle and 25%               Chilled water
  fresh air                         out at 10deg C
  used is Opthal Ots
                          AHUs for Wards
• 100% exhaust and
                          • These are 16 out of the
  100% fresh air
                            total 22 AHUs present
  used in Cardio,Gastro
                          • The return ducts bring
  OTs
                            back the cool air from the
           VDF              wards                           Inner walls with 150mm
           (Virtual       • No extra fresh air is added     thermocole insulation
           Frequency        as it is assumed due to the     covered with aluminum
           Device)          presence of opening in the      grating
           controls the     ward areas a small
           electric supply percentage of fresh air is
           to AHU           present
           (Saves energy)
AHU Rooms
                             PLACEMENT OF AHUs

                             • 3nos 100% recycle
                               AHUs provided on the
                               ground floor to supply
                               to the wards
                             • 2nos 100%exhaust
SCHEMATIC VIEW OF HOSPITAL     and 100%fresh air
                               AHUs provided on the
                               2nd floor
                             • One 75%recycle and
                               25% fresh air AHUs
                               also provided on the
                               2nd floor




 LOCATION OF AHUs
AHU Rooms
                                                           Ducts insulated to
                          AHU FOR OPERATION                prevent heat gain
                          THEATRES
                          6 Nos one for each OT
                          These do not recycle the
                          air in the room
                          100% fresh air intake
                          !00% room air exhaust
DUCT ROOM
• The floor above the
  OT is reserved for                                    AHU ROOM
  the duct network
                                                         AHU rooms open ,
• There can be no
                                                         not insulated
  columns or beams
  projecting inside
  the OT                                                             Exhaust for
                        Schematic section of OT area
• The ceiling of the                                                 the OT air
  OT is hung with         Air passes through 3                       situated on
  inverted beams and      Hepa-filters before                        the terrace
  colums                  entering the OT to kill all
                          harmful bacteria
Special Arrangements
                                                                      Cooling unit




Panel in Plant room                         High density
displaying the                              rubber pads
temperature of out                                              Concrete
and in Chilled water                                            footing




                          HEAT PUMP
Over head tanks used to   Hot water from the boiler        Branches of 6” taken
make up for the           room flooded into the            out of 12” dia chiller
evaporated water in       chiller lines and                line to maintain
cooling towers            functioning of all other         appropriate pressure
                          components stopped

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Centralised Air Conditioning

  • 1. Bhopal Memorial Hospital and Research Centre Case Study on Central Air Conditioning By Devvrat ,Deepshikha,Ritika,Urwashi,Tashi,Alind,Kapil
  • 2. Introduction Site Chosen : BMHRC (Bhopal Memorial Hospital and Research Centre) Location : Raisen Bypass Road ,Karond , Bhopal Type of Building : Hospital and Research Centre Cooling Type : Central Air Conditioning (Chilled water system ) PLANT ROOM
  • 3. Plant Room WATER PUMPS CHILLED WATER PIPES CONTROL ROOM Pipes carrying COOLING water to TOWERS condensers COMPRESSOR CHILLED WATER OUT 7deg Celsius CHILLER CHILLED WATER IN CONDENSER 10deg Celsius This plant room caters only the Hospital ,separate plant room for research The plant room has a cooling capacity of 720 tons center
  • 4. COOLING UNITS 80 ton cooling capacity per combined unit EXPANSION VALVE COMPRESSOR • Receives sub cooled • 3 pistons max R22 refrigerant from operational the condenser • Converts R22 • Controls flow of refrigerant from low refrigerant CHILLER pressure to high • Allows the refrigerant • Receives super pressure , high to expand thus cooled refrigerant temperature liquid cooling it down to a from expansion valve super cooled liquid at • This coolant runs -30deg Celsius around a tube through which water is passed thus cooling it to 7deg celsius
  • 5. COOLING UNITS CONDENSER • Used for cooling of the R22 refrigerant • R22 refrigerant runs around a tube through which water is passed to absorb the heat from the coolant • Has a separate loop where hot water is CONTROL PANEL passing through the • Used for controlling the cooling towers,gets functioning(electrical, cooled then sent back CATCH ALL CORE pressure) of the units to the condenser • Absorbs the humidity • Automatically shuts in the coolant down if a unit • Filters the coolant overloads • Same as Drier filter
  • 6. COOLING TOWERS Cooling towers(3nos) situated just outside the plant room as COOLING TOWERS there is an exchange with fresh - • Cools the hot water dry air required coming from the condenser then sends it back COOLING TOWER FAN • Functions on the • Throws out warm principle of humidified air “Evaporation causes • Creates suction for dry cooling” air to enter
  • 7. Control Room CONTROL ROOM • Controls the functioning of SIZE REQUIREMENTS all the cooling units inside as well as outside the Plant room • Includes – AHUs, Cooling towers , Compressor- condenser-chiller units controls
  • 8. Water Pumps Chiller line Condenser line (Green Colour) (Blue Colour) 300mm dia M.S pipe WATER PUMPS • Sends the 50mm thick chilled water thermocole from the Chiller insulation to the AHUs with adequate 12mm thick pressure plaster • Sends the CHILLED WATER warm water PIPE LAYERING from the condenser to the cooling towers
  • 9. Functioning High pressure, R22 coolant in High temperature vapour form coolant liquid Air cooled water at High pressure 24deg C Sub cooled coolant liquid Warm water at 35-40deg C Chilled water out 7deg C Super cooled coolant at -30deg C Chilled water in 10deg C
  • 10. AHU Rooms TYPES OF AHU USED IN Supply duct Return duct HOSPITAL COMPLEX Chilled water 400X200mm 400X200mm • 100% recycle type in at 7deg C used in ward areas • 75% recycle and 25% Chilled water fresh air out at 10deg C used is Opthal Ots AHUs for Wards • 100% exhaust and • These are 16 out of the 100% fresh air total 22 AHUs present used in Cardio,Gastro • The return ducts bring OTs back the cool air from the VDF wards Inner walls with 150mm (Virtual • No extra fresh air is added thermocole insulation Frequency as it is assumed due to the covered with aluminum Device) presence of opening in the grating controls the ward areas a small electric supply percentage of fresh air is to AHU present (Saves energy)
  • 11. AHU Rooms PLACEMENT OF AHUs • 3nos 100% recycle AHUs provided on the ground floor to supply to the wards • 2nos 100%exhaust SCHEMATIC VIEW OF HOSPITAL and 100%fresh air AHUs provided on the 2nd floor • One 75%recycle and 25% fresh air AHUs also provided on the 2nd floor LOCATION OF AHUs
  • 12. AHU Rooms Ducts insulated to AHU FOR OPERATION prevent heat gain THEATRES 6 Nos one for each OT These do not recycle the air in the room 100% fresh air intake !00% room air exhaust DUCT ROOM • The floor above the OT is reserved for AHU ROOM the duct network AHU rooms open , • There can be no not insulated columns or beams projecting inside the OT Exhaust for Schematic section of OT area • The ceiling of the the OT air OT is hung with Air passes through 3 situated on inverted beams and Hepa-filters before the terrace colums entering the OT to kill all harmful bacteria
  • 13. Special Arrangements Cooling unit Panel in Plant room High density displaying the rubber pads temperature of out Concrete and in Chilled water footing HEAT PUMP Over head tanks used to Hot water from the boiler Branches of 6” taken make up for the room flooded into the out of 12” dia chiller evaporated water in chiller lines and line to maintain cooling towers functioning of all other appropriate pressure components stopped