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Y.Karthik
Mobile:+918460864906, +91 8985267127|E-Mail: karthik.106560@gmail.com| Passport no : H8827829
________________________________________________________________________________________________
_
Dear Mr / Ms,
I am forwarding herewith my resume for your kind perusal as my skills are an ideal match for the opening in your
esteemed organization.
I have more than 5years experience in Production & Planning in leading manufacturing organizations.
My expertise is in:
ERP – BAAN, SAP
I have completed Bachelor of Engineering (Mechanical Engineering) from Sri VenkateswaraUniversity, Tirupati, India.
By combining my knowledge as well as my educational qualification, I assure that I will be able to bring a lot of value to
the table, if given an opportunity to work for your esteemed company.
I persistently seek to improve myself by learning whenever required and always aim to excel. In saying this, I do hope
that you will be kind enough to offer me a position of responsibility at an appropriate level in your esteemed organization
and utilize my abilities, by providing an opportunity for growth and advancement for the organization and myself.
I currently work forLavacast Pvt. Ltd.(SETCO AUTOMOTIVE INDUSTRIES), India asAssistant Manager for PPC &
Production.
I shall appreciate your kindness to review my credentials and experiences. Additional accomplishments are summarized
in the enclosed resume.
I remain for your kind consideration of my candidature.
Sincerely,
Y Karthik
Y.Karthik
Mobile: +918460864906, +91 8985267127 | E-Mail: karthik.106560@gmail.com| Passport no : H8827829
________________________________________________________________________________________________
Career Objective
Seeking a robust career in the field of Mechanical Engineering(Production & Planning)where I can implement and
leverage my knowledge and skills. It is my utmost desire to join an organization of repute that can provide me with
challenging career opportunities. I want to be known as one of the best talents available in the changing scenario.
Career Summary
• Young, energetic and result-oriented professional with more than 5 Years of experience in leading
Manufacturing Organizations in planning department.
• Possess expertise in the areas ofInventory management, Strategic development & contingency
planning and Risk assessment.
• Possessexcellent communication and collaboration skills to lead and work in concert with diverse groups
effectively.
• Adroit at learning new concepts quickly, working well under pressure and communicating ideas clearly and
effectively.
• Dedicated and highly ambitious to achieve organizational goals
• Excellent decision making skills with a positive approach
• Knowledge of 7QC tools
• Proficient at developing cost effective solutions in the work field that resulted in increased Productivity and
savings to the company
• Good at problem solving skills, Aptitude, Verbal, Reasoning and Analytical skills.
• Areas Of Interest: IC Engines & Foundry Technology
Academic Profile
Pursuing MBA (Material Management & Information Technology) – Jaipur National University – 2013 – Till date
(73.67% - Upto Third Semster)
Bachelor of Technology(Mechanical Engineering) - Sri Venkateswara University,Tirupati, India – 2010 - 61.30%
Higher Secondary Certificate – Board of Intermediate Education, Hyderabad, India – 2006 - 77.1%
Senior Secondary Certificate - Board of Secondary Education, Hyderabad, India – 2004 - 78.8%
Core Skills
• Supply Chain Management: Overall responsibility of departmental production, Despatch, inventory control of
raw materials
• Cost Reduction: Implementing systems and processed for improving the efficiency of the organization.
• Production Planning & Control: Minimizing performance bottlenecks for achieving high productivity with
maximization of man, material & machine. Handling operations for improvement in the existing products.
Preparing SOPs, manuals & work instructions for production operations for the unit and maintaining reports for
facilitating decision making by the management.
• Working knowledge of production tools like Lean Manufacturing, Process Controls, and Quality Systems,
IT Skills
Languages : Basics of C & C++, MATLAB, AUTOCAD
Packages : MS Office, ERP - Baan IV (Infor ERP), SAP PP
Courses completed : JAVA, PC Hardware and Networking
Trainings
Undergone training in Manufacturing Process in NWS, China which is mother company of GreenTech Industries
for 5months.
Undergone training in PC Hardware&Networking conducted by Precision Informatics (M) Pvt. Ltd
Professional Experience
LavacastPvt Ltd (SETCO AUTOMOTIVE INDUSTRIES, OEM) - Assistant Manager for PPC & Production
(Production:Auto Components (Grey iron & Ductile Iron)
November 2014 – Till date
GreenTechIndustriesPvtLtd - Assistant Manager (Production:Auto Components (Grey iron & Ductile Iron)
June 2010 - October 2014
Job Experience
• Knowledge ofProduction Part Approval Process (PPAP), APQP, control plan, Fema, Dimensions checking
• Knowledge of the installation, operation & maintenance of DISAmoulding machine, EIRCH sand mixer, HIDEA
sand treatment andGeneral Kynamaticsvibration machines.
• Experience as key user from the Foundry department for InforERP (Enterprise Resource Planning) system
(SAP) and I have conducted the ERP system knowledge transfer sessions to the end users. Also,
havesuccessfully implemented the ERP in our company.
• Qualified internal auditoron behalf of Q.A department for ISO/TS 16949&ISO 140001:2004 OHSAS 18001:2007
• As a key foundry user, successfully implemented the ERP and ensured that it runs smoothly.
• Clearing the doubts, preparing ERP manuals and training the end users in ERP.
Responsibilities
• As an Assistant Manager of Production planning and Moulding,running the ERP successfully and controlling the
moulding line production is my main duty
• In the Manufacturing module, analyze and create Bill of material and routing (i.e. Machine capacity, man power
requirement) for New Product Production, Planning, Production, Shop Floor Control, WIP, Inventory
management& Quality.
• Performed MRP (Material Requirement Planning) for Production based on Bill of Material, safety stock, lead
time, etc.
• Looking after production and control the rejection percentageof process development in moulding section.
• Performing trails by following PDCA process to reduce the major defects.
• Participating in APQP meetings to plan the production of PPAP batch for new products.
• Taking care of production statistics, 5M & TPM Management with SPC.
• Preparing monthly reports and financial report for foundry based on the ERP.
• Review statistical data of rate of achievement in the production schedule, reasoning the deviation and reporting
to Head of Department.
• Implementation of new rules as per HOD’s instructions to maintain discipline and 5S at the Foundry.
• Managing the manpower and production in Moulding section and to ensure that the operators work as per work
instructions.
• Troubleshooting in the abnormal situation of production.
• Facing Customer and Q.A internal audit and providing Corrective action and Preventive action (CAPA) for Non-
conforming.
• Looking after both production (moulding) and planning sections according to the shifts.
• Handling 20 employees in moulding team and 6 employees in Production planning team.
• Had experience in implementing SAP PP.
Other Responsibilities
• Prepare manufacturing schedule considering material availability, expected delivery schedules as per sales plan.
Ensure proper execution, meeting targets and optimum utilisation of resources by planning, equipment, material
and manpower.
• Monitor workflow and schedules to ensure on-time delivery. Co ordinate with production, marketing, purchasing
and finance to develop and maintain scheduling parameters.
• Monitor production progress and ensure that the final product meets quality standards and customer
specifications.
• Planning day to day activities to achieve maximum production.
• Supervising hourly production and Utilization of manpower accurately.
• Troubleshooting and solving technical problems.
• SOP Preparation and Revision and Rejection Reduction through DHS.
• Organizing daily work at shop floor
• Inventory management.
• Preparation of production reports
• In time execution and delivery of orders by coordination & managing resources
• Reduction of order throughput time
• Press scheduling and daily coordination with work centres
• Input planning and coordination with concerned department
• Coordination with SBU
• Exposure of R & A (Responsibility and Accountability) of the Production Planning and Control department and
Create smooth manufacturing cycle of the products..
• Lead the Operations meeting and ensure internal customer satisfaction
• Execute and monitor material moves on the shop floor in the predetermined manner enabling optimum utilization
of machine and men time.
• Provide synergies and manage the equipment manufacturing and delivery aligned to the company objectives.
• Plan for subcontracting and outsourcing without compromising on quality and confidentiality.
• Providing the Micro plans to manufacturing departments
• Getting maximum yield at various stages
• Minimize the consumption of raw material and the wastage
• Placing of indent for raw material to purchase based on receipt of orders.
• Compile detailed worksheets and specifications from customer orders.
• Co-ordinate and monitor the movement of parts, supplies and materials within an establishment and ensure that
supplies, materials and products are shipped and received on schedule.
• Consult with production supervisors to schedule production runs in a cost and time-efficient manner.
• Preparing Manuals & work instructions for production operations for the unit and Maintaining MIS-Reports for
facilitating decision making for the management.
• Proper and efficient utilization of the manpower.
• Enforce the stringent safety practices and maintain good safety records.
• Assist the shift superintendent to achieve shift targeted production.
• Allocate jobs to field officers and supervise the same.
• Preparing MRM report.
Technical Papers Presented
• Presented a paper at a National Level Technical Symposium “Stepcone” at G.M.R.I.T College of Engineering
RAJAM, Srikakulam (District) on the topic “Ocean Thermal Energy Conservation”.
• Presented a paper at a National Level Technical Feast “BSIT Technovision 2009” at BandariSrinivas Institute Of
Technology, Hyderabad on the topic “Carbon Nanotubes”.
• Project on Dynamic Of Brakes.
Achievements
• Received 1st
prize in “Mechmania-08” Technical Quizand “Mechmania-09” Technical Quizheld at Sri
Venkateswara University College of Engineering, Tirupati, India
• Presented a paper at a National Level Technical Feast “BSIT Technovision 2009” at BandariSrinivas Institute Of
Technology, Hyderabad on the topic “Carbon Nanotubes”.
• Project on Dynamic Of Brakes.
Achievements
• Received 1st
prize in “Mechmania-08” Technical Quizand “Mechmania-09” Technical Quizheld at Sri
Venkateswara University College of Engineering, Tirupati, India

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Karthik - 28 (1)11

  • 1. Y.Karthik Mobile:+918460864906, +91 8985267127|E-Mail: karthik.106560@gmail.com| Passport no : H8827829 ________________________________________________________________________________________________ _ Dear Mr / Ms, I am forwarding herewith my resume for your kind perusal as my skills are an ideal match for the opening in your esteemed organization. I have more than 5years experience in Production & Planning in leading manufacturing organizations. My expertise is in: ERP – BAAN, SAP I have completed Bachelor of Engineering (Mechanical Engineering) from Sri VenkateswaraUniversity, Tirupati, India. By combining my knowledge as well as my educational qualification, I assure that I will be able to bring a lot of value to the table, if given an opportunity to work for your esteemed company. I persistently seek to improve myself by learning whenever required and always aim to excel. In saying this, I do hope that you will be kind enough to offer me a position of responsibility at an appropriate level in your esteemed organization and utilize my abilities, by providing an opportunity for growth and advancement for the organization and myself. I currently work forLavacast Pvt. Ltd.(SETCO AUTOMOTIVE INDUSTRIES), India asAssistant Manager for PPC & Production. I shall appreciate your kindness to review my credentials and experiences. Additional accomplishments are summarized in the enclosed resume. I remain for your kind consideration of my candidature. Sincerely, Y Karthik
  • 2. Y.Karthik Mobile: +918460864906, +91 8985267127 | E-Mail: karthik.106560@gmail.com| Passport no : H8827829 ________________________________________________________________________________________________ Career Objective Seeking a robust career in the field of Mechanical Engineering(Production & Planning)where I can implement and leverage my knowledge and skills. It is my utmost desire to join an organization of repute that can provide me with challenging career opportunities. I want to be known as one of the best talents available in the changing scenario. Career Summary • Young, energetic and result-oriented professional with more than 5 Years of experience in leading Manufacturing Organizations in planning department. • Possess expertise in the areas ofInventory management, Strategic development & contingency planning and Risk assessment. • Possessexcellent communication and collaboration skills to lead and work in concert with diverse groups effectively. • Adroit at learning new concepts quickly, working well under pressure and communicating ideas clearly and effectively. • Dedicated and highly ambitious to achieve organizational goals • Excellent decision making skills with a positive approach • Knowledge of 7QC tools • Proficient at developing cost effective solutions in the work field that resulted in increased Productivity and savings to the company • Good at problem solving skills, Aptitude, Verbal, Reasoning and Analytical skills. • Areas Of Interest: IC Engines & Foundry Technology Academic Profile Pursuing MBA (Material Management & Information Technology) – Jaipur National University – 2013 – Till date (73.67% - Upto Third Semster) Bachelor of Technology(Mechanical Engineering) - Sri Venkateswara University,Tirupati, India – 2010 - 61.30% Higher Secondary Certificate – Board of Intermediate Education, Hyderabad, India – 2006 - 77.1% Senior Secondary Certificate - Board of Secondary Education, Hyderabad, India – 2004 - 78.8% Core Skills • Supply Chain Management: Overall responsibility of departmental production, Despatch, inventory control of raw materials • Cost Reduction: Implementing systems and processed for improving the efficiency of the organization. • Production Planning & Control: Minimizing performance bottlenecks for achieving high productivity with maximization of man, material & machine. Handling operations for improvement in the existing products. Preparing SOPs, manuals & work instructions for production operations for the unit and maintaining reports for facilitating decision making by the management. • Working knowledge of production tools like Lean Manufacturing, Process Controls, and Quality Systems, IT Skills
  • 3. Languages : Basics of C & C++, MATLAB, AUTOCAD Packages : MS Office, ERP - Baan IV (Infor ERP), SAP PP Courses completed : JAVA, PC Hardware and Networking Trainings Undergone training in Manufacturing Process in NWS, China which is mother company of GreenTech Industries for 5months. Undergone training in PC Hardware&Networking conducted by Precision Informatics (M) Pvt. Ltd Professional Experience LavacastPvt Ltd (SETCO AUTOMOTIVE INDUSTRIES, OEM) - Assistant Manager for PPC & Production (Production:Auto Components (Grey iron & Ductile Iron) November 2014 – Till date GreenTechIndustriesPvtLtd - Assistant Manager (Production:Auto Components (Grey iron & Ductile Iron) June 2010 - October 2014 Job Experience • Knowledge ofProduction Part Approval Process (PPAP), APQP, control plan, Fema, Dimensions checking • Knowledge of the installation, operation & maintenance of DISAmoulding machine, EIRCH sand mixer, HIDEA sand treatment andGeneral Kynamaticsvibration machines. • Experience as key user from the Foundry department for InforERP (Enterprise Resource Planning) system (SAP) and I have conducted the ERP system knowledge transfer sessions to the end users. Also, havesuccessfully implemented the ERP in our company. • Qualified internal auditoron behalf of Q.A department for ISO/TS 16949&ISO 140001:2004 OHSAS 18001:2007 • As a key foundry user, successfully implemented the ERP and ensured that it runs smoothly. • Clearing the doubts, preparing ERP manuals and training the end users in ERP. Responsibilities • As an Assistant Manager of Production planning and Moulding,running the ERP successfully and controlling the moulding line production is my main duty • In the Manufacturing module, analyze and create Bill of material and routing (i.e. Machine capacity, man power requirement) for New Product Production, Planning, Production, Shop Floor Control, WIP, Inventory management& Quality. • Performed MRP (Material Requirement Planning) for Production based on Bill of Material, safety stock, lead time, etc. • Looking after production and control the rejection percentageof process development in moulding section. • Performing trails by following PDCA process to reduce the major defects. • Participating in APQP meetings to plan the production of PPAP batch for new products. • Taking care of production statistics, 5M & TPM Management with SPC. • Preparing monthly reports and financial report for foundry based on the ERP. • Review statistical data of rate of achievement in the production schedule, reasoning the deviation and reporting to Head of Department. • Implementation of new rules as per HOD’s instructions to maintain discipline and 5S at the Foundry. • Managing the manpower and production in Moulding section and to ensure that the operators work as per work instructions. • Troubleshooting in the abnormal situation of production. • Facing Customer and Q.A internal audit and providing Corrective action and Preventive action (CAPA) for Non- conforming. • Looking after both production (moulding) and planning sections according to the shifts. • Handling 20 employees in moulding team and 6 employees in Production planning team.
  • 4. • Had experience in implementing SAP PP. Other Responsibilities • Prepare manufacturing schedule considering material availability, expected delivery schedules as per sales plan. Ensure proper execution, meeting targets and optimum utilisation of resources by planning, equipment, material and manpower. • Monitor workflow and schedules to ensure on-time delivery. Co ordinate with production, marketing, purchasing and finance to develop and maintain scheduling parameters. • Monitor production progress and ensure that the final product meets quality standards and customer specifications. • Planning day to day activities to achieve maximum production. • Supervising hourly production and Utilization of manpower accurately. • Troubleshooting and solving technical problems. • SOP Preparation and Revision and Rejection Reduction through DHS. • Organizing daily work at shop floor • Inventory management. • Preparation of production reports • In time execution and delivery of orders by coordination & managing resources • Reduction of order throughput time • Press scheduling and daily coordination with work centres • Input planning and coordination with concerned department • Coordination with SBU • Exposure of R & A (Responsibility and Accountability) of the Production Planning and Control department and Create smooth manufacturing cycle of the products.. • Lead the Operations meeting and ensure internal customer satisfaction • Execute and monitor material moves on the shop floor in the predetermined manner enabling optimum utilization of machine and men time. • Provide synergies and manage the equipment manufacturing and delivery aligned to the company objectives. • Plan for subcontracting and outsourcing without compromising on quality and confidentiality. • Providing the Micro plans to manufacturing departments • Getting maximum yield at various stages • Minimize the consumption of raw material and the wastage • Placing of indent for raw material to purchase based on receipt of orders. • Compile detailed worksheets and specifications from customer orders. • Co-ordinate and monitor the movement of parts, supplies and materials within an establishment and ensure that supplies, materials and products are shipped and received on schedule. • Consult with production supervisors to schedule production runs in a cost and time-efficient manner. • Preparing Manuals & work instructions for production operations for the unit and Maintaining MIS-Reports for facilitating decision making for the management. • Proper and efficient utilization of the manpower. • Enforce the stringent safety practices and maintain good safety records. • Assist the shift superintendent to achieve shift targeted production. • Allocate jobs to field officers and supervise the same. • Preparing MRM report. Technical Papers Presented • Presented a paper at a National Level Technical Symposium “Stepcone” at G.M.R.I.T College of Engineering RAJAM, Srikakulam (District) on the topic “Ocean Thermal Energy Conservation”.
  • 5. • Presented a paper at a National Level Technical Feast “BSIT Technovision 2009” at BandariSrinivas Institute Of Technology, Hyderabad on the topic “Carbon Nanotubes”. • Project on Dynamic Of Brakes. Achievements • Received 1st prize in “Mechmania-08” Technical Quizand “Mechmania-09” Technical Quizheld at Sri Venkateswara University College of Engineering, Tirupati, India
  • 6. • Presented a paper at a National Level Technical Feast “BSIT Technovision 2009” at BandariSrinivas Institute Of Technology, Hyderabad on the topic “Carbon Nanotubes”. • Project on Dynamic Of Brakes. Achievements • Received 1st prize in “Mechmania-08” Technical Quizand “Mechmania-09” Technical Quizheld at Sri Venkateswara University College of Engineering, Tirupati, India