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©2017 Sumitomo Electric Industries, Ltd. All Rights Reserved
Towards Realization of
6M Visualization in
Manufacturing Sites
Takeshi Kurata12
Takashi Maehata1, Hidehiko Hashimoto1,
Naohiro Tada1, Ryosuke Ichikari2
1 IoT R&D Center, SEI, Japan
2Human Augmentation Research Center, AIST, Japan
©2017 Sumitomo Electric Industries, Ltd. All Rights Reserved
6M in manufacturing sites
IoT
✔
✔✔
✔
✖
✖
IoT: Internet of Things
IoH: Internet of Humans
IoH
✔
✔
2
©2017 Sumitomo Electric Industries, Ltd. All Rights Reserved
Flow line Measurement for Kaizen (Improvement)
Key IoH tech: Indoor positioning
Outdoor: Free of charge
• Positioning: GNSS (GPS, Michibiki)
• Maps: Google Maps, OSM
Workers/Operators’ positions:
Strong correlation with operation contents
GNSS: Global Navigation Satellite System
OSM: OpenStreetMap
3
Indoor: Benefit principle
• Positioning: Stationary notes installation needed
• Maps: Floor plan creation needed
Japanese people:
Spend 90% of time indoors
Manufacturing sites:
Often occupied by indoor environments
National Institute of Advanced Industrial Science and Technology
Indoor positioning:
Pros and Cons
4
xDR: PDR
xDR: VDR
Low cost,
Weaving
positioning
methods
Integrated
positioning
• Combining methods suitable for
each site
• Balancing precision/accuracy and
cost
Indoorpositioning
technologymap
Who?
✖ Occlusion
✖ Occlusion
High power
consumption
High cost
Low precision
National Institute of Advanced Industrial Science and Technology
xDR weaving various positioning methods
VDR:
(Vibration-based) Vehicle
Dead Reckoning
[World’s first, 2015]
[Relative positioning]
xDR: PDR+VDR
PDR:
Pedestrian Dead
Reckoning,
[World’s first
Smartphone demo,
2010]
5
National Institute of Advanced Industrial Science and Technology 6
Development Platform for Indoor Positioning Technologies
National Institute of Advanced Industrial Science and Technology
• Low cost: Utilize 10-axis sensor (accelerometers, gyro sensors,
magnetic sensors, and barometer)
• Low power consumption: 1/20 or less than vision-based systems
• Continuity: Keep tracking without stationary nodes
• Meaningful: Weave various positioning methods with meaningful
lines (shape, speed, heading)
Speed
Heading
Model-based speed estimation
Attitude estimation
Sensor calibration
Moving direction
estimation
Elevation
(Floorlevel)
estimation
7
Model for Pedestrians Model for Vehicles
xDR weaving various positioning methods
VDR:
(Vibration-based)
Vehicle Dead
Reckoning
[World’s first,
2015]
PDR:
Pedestrian
Dead
Reckoning,
[World’s
first
Smartphone
demo,
2010]
National Institute of Advanced Industrial Science and Technology
xDR Challenge for Warehouse Operations
• Was held as an sequel competition to "PDR Challenge in Warehouse
Picking“ (Hosted by PDR benchmark standardization committee)
• Competition of Dead-Reckoning for Pedestrian and Vehicle
– xDR=PDR+VDR
• Important dates
– Testing period: Mid May to Mid Aug., 2018
– Results submission due: 18th Sep, 2018
– Announcement of Winners: In IPIN 2018
• Winners
– PDR Track: HBSM from SEI
• Runner-Up: No PDR, No Future! from KDDI Research, Inc.
– VDR Track: HBSM from SEI
• Sponsors:
8
©2017 Sumitomo Electric Industries, Ltd. All Rights Reserved9
Indoor positioning system in SEI
National Institute of Advanced Industrial Science and Technology
Motion and Operation Recognition
• Typically, 10 to 20 IMUs attached all over the body
• Reduce the number of IMUs (Partial body measurement)
✔Less cumbersome for workers and hardware cost reduction
✖Precision reduction (Around 10 to 20%)
• Whole-body: Micro-positional data of each body part based on the
skeleton model
• Partial-body: Only local movements for the available sensors
• IoH sensor module with a wearable passive RFID reader and a 10-
axis sensor
– Micro-positional data: Obtainable once more
10
10-20 5 2 & Passive RFID reader
Num of
ten-axis sensors
IMU: Inertia Measurement Unit
©2017 Sumitomo Electric Industries, Ltd. All Rights Reserved
Mieruka, kaizen, and pre-evaluation with
IoH/IoH and social technologies
11
IE: Industrial Engineering, OR: Operations Research, CSQCC: Comupter Supported Quality Control Circle
UI: User Interface, VR: Virtual Reality, MAR: Mixed and Augmented Reality
©2017 Sumitomo Electric Industries, Ltd. All Rights Reserved
6M information by intelligent compression of
sensor data, facility data, and work records
12
©2017 Sumitomo Electric Industries, Ltd. All Rights Reserved
Continual vs On-time
Advantages of continual data record
• Capable of natural behavior observation
• Capable of going back in time such as dashboard cameras
• MTT (Make Time Tangible), Virtual time machine
• Less time lag from problem identified to cause analysis w/ data
13
©2017 Sumitomo Electric Industries, Ltd. All Rights Reserved
Conclusion
14
©2017 Sumitomo Electric Industries, Ltd. All Rights Reserved
In-depth survey
(Narrow but deep)
Screening
with 6M data
(Wide but shallow)
15
Future Works

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Towards Realization of 6M Visualization in Manufacturing Sites

  • 1. ©2017 Sumitomo Electric Industries, Ltd. All Rights Reserved Towards Realization of 6M Visualization in Manufacturing Sites Takeshi Kurata12 Takashi Maehata1, Hidehiko Hashimoto1, Naohiro Tada1, Ryosuke Ichikari2 1 IoT R&D Center, SEI, Japan 2Human Augmentation Research Center, AIST, Japan
  • 2. ©2017 Sumitomo Electric Industries, Ltd. All Rights Reserved 6M in manufacturing sites IoT ✔ ✔✔ ✔ ✖ ✖ IoT: Internet of Things IoH: Internet of Humans IoH ✔ ✔ 2
  • 3. ©2017 Sumitomo Electric Industries, Ltd. All Rights Reserved Flow line Measurement for Kaizen (Improvement) Key IoH tech: Indoor positioning Outdoor: Free of charge • Positioning: GNSS (GPS, Michibiki) • Maps: Google Maps, OSM Workers/Operators’ positions: Strong correlation with operation contents GNSS: Global Navigation Satellite System OSM: OpenStreetMap 3 Indoor: Benefit principle • Positioning: Stationary notes installation needed • Maps: Floor plan creation needed Japanese people: Spend 90% of time indoors Manufacturing sites: Often occupied by indoor environments
  • 4. National Institute of Advanced Industrial Science and Technology Indoor positioning: Pros and Cons 4 xDR: PDR xDR: VDR Low cost, Weaving positioning methods Integrated positioning • Combining methods suitable for each site • Balancing precision/accuracy and cost Indoorpositioning technologymap Who? ✖ Occlusion ✖ Occlusion High power consumption High cost Low precision
  • 5. National Institute of Advanced Industrial Science and Technology xDR weaving various positioning methods VDR: (Vibration-based) Vehicle Dead Reckoning [World’s first, 2015] [Relative positioning] xDR: PDR+VDR PDR: Pedestrian Dead Reckoning, [World’s first Smartphone demo, 2010] 5
  • 6. National Institute of Advanced Industrial Science and Technology 6 Development Platform for Indoor Positioning Technologies
  • 7. National Institute of Advanced Industrial Science and Technology • Low cost: Utilize 10-axis sensor (accelerometers, gyro sensors, magnetic sensors, and barometer) • Low power consumption: 1/20 or less than vision-based systems • Continuity: Keep tracking without stationary nodes • Meaningful: Weave various positioning methods with meaningful lines (shape, speed, heading) Speed Heading Model-based speed estimation Attitude estimation Sensor calibration Moving direction estimation Elevation (Floorlevel) estimation 7 Model for Pedestrians Model for Vehicles xDR weaving various positioning methods VDR: (Vibration-based) Vehicle Dead Reckoning [World’s first, 2015] PDR: Pedestrian Dead Reckoning, [World’s first Smartphone demo, 2010]
  • 8. National Institute of Advanced Industrial Science and Technology xDR Challenge for Warehouse Operations • Was held as an sequel competition to "PDR Challenge in Warehouse Picking“ (Hosted by PDR benchmark standardization committee) • Competition of Dead-Reckoning for Pedestrian and Vehicle – xDR=PDR+VDR • Important dates – Testing period: Mid May to Mid Aug., 2018 – Results submission due: 18th Sep, 2018 – Announcement of Winners: In IPIN 2018 • Winners – PDR Track: HBSM from SEI • Runner-Up: No PDR, No Future! from KDDI Research, Inc. – VDR Track: HBSM from SEI • Sponsors: 8
  • 9. ©2017 Sumitomo Electric Industries, Ltd. All Rights Reserved9 Indoor positioning system in SEI
  • 10. National Institute of Advanced Industrial Science and Technology Motion and Operation Recognition • Typically, 10 to 20 IMUs attached all over the body • Reduce the number of IMUs (Partial body measurement) ✔Less cumbersome for workers and hardware cost reduction ✖Precision reduction (Around 10 to 20%) • Whole-body: Micro-positional data of each body part based on the skeleton model • Partial-body: Only local movements for the available sensors • IoH sensor module with a wearable passive RFID reader and a 10- axis sensor – Micro-positional data: Obtainable once more 10 10-20 5 2 & Passive RFID reader Num of ten-axis sensors IMU: Inertia Measurement Unit
  • 11. ©2017 Sumitomo Electric Industries, Ltd. All Rights Reserved Mieruka, kaizen, and pre-evaluation with IoH/IoH and social technologies 11 IE: Industrial Engineering, OR: Operations Research, CSQCC: Comupter Supported Quality Control Circle UI: User Interface, VR: Virtual Reality, MAR: Mixed and Augmented Reality
  • 12. ©2017 Sumitomo Electric Industries, Ltd. All Rights Reserved 6M information by intelligent compression of sensor data, facility data, and work records 12
  • 13. ©2017 Sumitomo Electric Industries, Ltd. All Rights Reserved Continual vs On-time Advantages of continual data record • Capable of natural behavior observation • Capable of going back in time such as dashboard cameras • MTT (Make Time Tangible), Virtual time machine • Less time lag from problem identified to cause analysis w/ data 13
  • 14. ©2017 Sumitomo Electric Industries, Ltd. All Rights Reserved Conclusion 14
  • 15. ©2017 Sumitomo Electric Industries, Ltd. All Rights Reserved In-depth survey (Narrow but deep) Screening with 6M data (Wide but shallow) 15 Future Works