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© 2006 Prentice Hall, Inc. 11 – 1
Operations
Management
Chapter 11 –
Supply-Chain Management
.
Dr.R.SANTHI
© 2006 Prentice Hall, Inc. 11 – 2
The Strategic Importance
of the Supply Chain
Supply-chain management is the
integration of the activities that procure
materials and services, transform them
into intermediate goods and the final
product, and deliver them to customers
Competition is no longer between
companies; it is between supply chains
© 2006 Prentice Hall, Inc. 11 – 3
SCM vs Traditional Purchasing
 Traditional purchasing focuses on initial cost; SCM
focuses on total cost of ownership
 Traditional purchasing tries to negotiate the price that is
best for the purchaser; SCM focuses on negotiating a
price that is best for the entire supply chain.
© 2006 Prentice Hall, Inc. 11 – 4
A Supply Chain
Figure 11.1
© 2006 Prentice Hall, Inc. 11 – 5
Supply Chain Flows
Initial supplier Ultimate customer
Information Flow
Material Flow
There must be a good inter-organizational information
provide the required information flow.
© 2006 Prentice Hall, Inc. 11 – 6
Supply Chain Focus
 Traditional purchasing focuses on the flow of goods and
information from the immediate supplier and immediate
customer; SCM focuses on the flow of goods and
information from initial supplier to ultimate customer.
© 2006 Prentice Hall, Inc. 11 – 7
Supply-Chain Economics
Supply Chain Costs as a Percent of Sales
Table 11.2
Industry % Purchased
All industry 52
Automobile 67
Food 60
Lumber 61
Paper 55
Petroleum 79
Transportation 62
© 2006 Prentice Hall, Inc. 11 – 8
Supply-Chain Economics
Dollars of additional sales needed to equal $1 saved through the
supply chain
Percent of Sales Spent in the Supply Chain
Percent Net Profit
of Firm 40% 50% 60% 70% 80% 90%
2 $3.23 $3.85 $4.76 $6.25 $9.09 $16.67
4 $3.13 $3.70 $4.55 $5.88 $8.33 $14.29
6 $3.03 $3.57 $4.35 $5.56 $7.69 $12.50
8 $2.94 $3.45 $4.17 $5.26 $7.14 $11.11
10 $2.86 $3.33 $4.00 $5.00 $6.67 $10.00
Table 11.3
© 2006 Prentice Hall, Inc. 11 – 9
Ethics in the Supply Chain
 Opportunities for unethical behavior are
enormous and temptations are high
 Many companies have strict rules and
codes of conduct that define acceptable
behavior
 Institute for Supply Management (ISM)
has developed a detailed set of principles
and standards for ethical behavior
© 2006 Prentice Hall, Inc. 11 – 10
Principles and Standards for
Ethical Supply Management
Conduct
LOYALTY TO YOUR ORGANIZATION
JUSTICE TO THOSE WITH WHOM YOU
DEAL
FAITH IN YOUR PROFESSION
Table 11.5
© 2006 Prentice Hall, Inc. 11 – 11
Principles and Standards for
Ethical Supply Management
Conduct
1. Avoid the intent and appearance of unethical or compromising
practice in relationships, actions, and communications
2. Demonstrate loyalty to the employer by diligently following the
lawful instructions of the employer, using reasonable care and
granted authority
3. Avoid any personal business or professional activity that
would create a conflict between personal interests and the
interests of the employer
Table 11.5
© 2006 Prentice Hall, Inc. 11 – 12
Principles and Standards for
Ethical Supply Management
Conduct
4. Avoid soliciting or accepting money, loans, credits, or
preferential discounts, and the acceptance of gifts,
entertainment, favors, or services from present or potential
suppliers that might influence, or appear to influence, supply
management decisions
5. Handle confidential or proprietary information with due care
and proper consideration of ethical and legal ramifications and
government regulations
6. Promote positive supplier relationships through courtesy and
impartiality
7. Avoid improper reciprocal agreements
Table 11.5
© 2006 Prentice Hall, Inc. 11 – 13
Principles and Standards for
Ethical Supply Management
Conduct
8. Know and obey the letter and spirit of laws applicable to
supply management
9. Encourage support for small, disadvantaged, and minority-
owned businesses
10. Acquire and maintain professional competence
11. Conduct supply management activities in accordance with
national and international laws, customs, and practices, your
organization’s policies, and these ethical principles and
standards of conduct
12. Enhance the stature of the supply management profession
Table 11.5
© 2006 Prentice Hall, Inc. 11 – 14
Managing the Supply Chain
 Mutual agreement on goals
 Trust
 Compatible organizational cultures
There are significant management issues in
controlling a supply chain involving many
independent organizations
© 2006 Prentice Hall, Inc. 11 – 15
Radio Frequency Tags
© 2006 Prentice Hall, Inc. 11 – 16
Vendor Selection
 Vendor evaluation
 Critical decision
 Find potential vendors
 Determine the likelihood of them
becoming good suppliers
 Vendor Development
 Training
 Engineering and production help
 Establish policies and procedures
© 2006 Prentice Hall, Inc. 11 – 17
Vendor Selection
 Negotiations
 Cost-Based Price Model - supplier opens
books to purchaser
 Market-Based Price Model - price based
on published, auction, or indexed price
 Competitive Bidding - used for infrequent
purchases but may make establishing
long-term relationships difficult
© 2006 Prentice Hall, Inc. 11 – 18
Vendor Evaluation
Criteria Weights
Scores
(1-5)
Weight
x Score
Engineering/research/innovation skills .20 5 1.0
Production process capability
(flexibility/technical assistance)
.15 4 .6
Distribution/delivery capability .05 4 .2
Quality systems and performance .10 2 .2
Facilities/location .05 2 .1
Financial and managerial strength
(stability and cost structure)
.15 4 .6
Information systems capability (e-
commerce, Internet)
.10 2 .2
Integrity (environmental compliance/
ethics)
.20 5 1.0
Total 1.00 3.9
© 2006 Prentice Hall, Inc. 11 – 19
Benchmarking Supply-Chain
Management
Table 11.6
Typical Firms
Benchmark
Firms
Administrative costs as a percent of
purchases
3.3% .8%
Lead time (weeks) 15 8
Time spent placing an order 42 minutes 15 minutes
Percentage of late deliveries 33% 2%
Percentage of rejected material 1.5% .0001%
Number of shortages per year 400 4
© 2006 Prentice Hall, Inc. 11 – 20
Chapter 11 Quiz
Record your answers to these questions on a Scantron 882 (the size we use
for examinations). Bring this Scantron to Exam III and use it for the rest
of the examination. The two questions on this quiz comprise the first
two questions on Exam III.
© 2006 Prentice Hall, Inc. 11 – 21
Chapter 11 Quiz
1. Supply chain management is concerned with
a. The flow of goods and information from initial supplier
to ultimate customer.
b. The flow of goods and information from immediate
supplier to immediate customer.
c. Obtaining the absolute lowest priced materials from
suppliers.
d. Playing multiple suppliers against each other to obtain
the lowest prices.
e. Increasing the number of suppliers to obtain the lowest
prices.
© 2006 Prentice Hall, Inc. 11 – 22
Chapter 11 Quiz
2. A supplier invites you to attend a professional football
game at his expense. You have no intention of letting
this affect the amount of business you do with this
supplier. According to the ISM Code of Ethics this
might give the appearance of compromising practice
and you should not accept the gift.
a. True b. False

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Supply chain management.ppt

  • 1. © 2006 Prentice Hall, Inc. 11 – 1 Operations Management Chapter 11 – Supply-Chain Management . Dr.R.SANTHI
  • 2. © 2006 Prentice Hall, Inc. 11 – 2 The Strategic Importance of the Supply Chain Supply-chain management is the integration of the activities that procure materials and services, transform them into intermediate goods and the final product, and deliver them to customers Competition is no longer between companies; it is between supply chains
  • 3. © 2006 Prentice Hall, Inc. 11 – 3 SCM vs Traditional Purchasing  Traditional purchasing focuses on initial cost; SCM focuses on total cost of ownership  Traditional purchasing tries to negotiate the price that is best for the purchaser; SCM focuses on negotiating a price that is best for the entire supply chain.
  • 4. © 2006 Prentice Hall, Inc. 11 – 4 A Supply Chain Figure 11.1
  • 5. © 2006 Prentice Hall, Inc. 11 – 5 Supply Chain Flows Initial supplier Ultimate customer Information Flow Material Flow There must be a good inter-organizational information provide the required information flow.
  • 6. © 2006 Prentice Hall, Inc. 11 – 6 Supply Chain Focus  Traditional purchasing focuses on the flow of goods and information from the immediate supplier and immediate customer; SCM focuses on the flow of goods and information from initial supplier to ultimate customer.
  • 7. © 2006 Prentice Hall, Inc. 11 – 7 Supply-Chain Economics Supply Chain Costs as a Percent of Sales Table 11.2 Industry % Purchased All industry 52 Automobile 67 Food 60 Lumber 61 Paper 55 Petroleum 79 Transportation 62
  • 8. © 2006 Prentice Hall, Inc. 11 – 8 Supply-Chain Economics Dollars of additional sales needed to equal $1 saved through the supply chain Percent of Sales Spent in the Supply Chain Percent Net Profit of Firm 40% 50% 60% 70% 80% 90% 2 $3.23 $3.85 $4.76 $6.25 $9.09 $16.67 4 $3.13 $3.70 $4.55 $5.88 $8.33 $14.29 6 $3.03 $3.57 $4.35 $5.56 $7.69 $12.50 8 $2.94 $3.45 $4.17 $5.26 $7.14 $11.11 10 $2.86 $3.33 $4.00 $5.00 $6.67 $10.00 Table 11.3
  • 9. © 2006 Prentice Hall, Inc. 11 – 9 Ethics in the Supply Chain  Opportunities for unethical behavior are enormous and temptations are high  Many companies have strict rules and codes of conduct that define acceptable behavior  Institute for Supply Management (ISM) has developed a detailed set of principles and standards for ethical behavior
  • 10. © 2006 Prentice Hall, Inc. 11 – 10 Principles and Standards for Ethical Supply Management Conduct LOYALTY TO YOUR ORGANIZATION JUSTICE TO THOSE WITH WHOM YOU DEAL FAITH IN YOUR PROFESSION Table 11.5
  • 11. © 2006 Prentice Hall, Inc. 11 – 11 Principles and Standards for Ethical Supply Management Conduct 1. Avoid the intent and appearance of unethical or compromising practice in relationships, actions, and communications 2. Demonstrate loyalty to the employer by diligently following the lawful instructions of the employer, using reasonable care and granted authority 3. Avoid any personal business or professional activity that would create a conflict between personal interests and the interests of the employer Table 11.5
  • 12. © 2006 Prentice Hall, Inc. 11 – 12 Principles and Standards for Ethical Supply Management Conduct 4. Avoid soliciting or accepting money, loans, credits, or preferential discounts, and the acceptance of gifts, entertainment, favors, or services from present or potential suppliers that might influence, or appear to influence, supply management decisions 5. Handle confidential or proprietary information with due care and proper consideration of ethical and legal ramifications and government regulations 6. Promote positive supplier relationships through courtesy and impartiality 7. Avoid improper reciprocal agreements Table 11.5
  • 13. © 2006 Prentice Hall, Inc. 11 – 13 Principles and Standards for Ethical Supply Management Conduct 8. Know and obey the letter and spirit of laws applicable to supply management 9. Encourage support for small, disadvantaged, and minority- owned businesses 10. Acquire and maintain professional competence 11. Conduct supply management activities in accordance with national and international laws, customs, and practices, your organization’s policies, and these ethical principles and standards of conduct 12. Enhance the stature of the supply management profession Table 11.5
  • 14. © 2006 Prentice Hall, Inc. 11 – 14 Managing the Supply Chain  Mutual agreement on goals  Trust  Compatible organizational cultures There are significant management issues in controlling a supply chain involving many independent organizations
  • 15. © 2006 Prentice Hall, Inc. 11 – 15 Radio Frequency Tags
  • 16. © 2006 Prentice Hall, Inc. 11 – 16 Vendor Selection  Vendor evaluation  Critical decision  Find potential vendors  Determine the likelihood of them becoming good suppliers  Vendor Development  Training  Engineering and production help  Establish policies and procedures
  • 17. © 2006 Prentice Hall, Inc. 11 – 17 Vendor Selection  Negotiations  Cost-Based Price Model - supplier opens books to purchaser  Market-Based Price Model - price based on published, auction, or indexed price  Competitive Bidding - used for infrequent purchases but may make establishing long-term relationships difficult
  • 18. © 2006 Prentice Hall, Inc. 11 – 18 Vendor Evaluation Criteria Weights Scores (1-5) Weight x Score Engineering/research/innovation skills .20 5 1.0 Production process capability (flexibility/technical assistance) .15 4 .6 Distribution/delivery capability .05 4 .2 Quality systems and performance .10 2 .2 Facilities/location .05 2 .1 Financial and managerial strength (stability and cost structure) .15 4 .6 Information systems capability (e- commerce, Internet) .10 2 .2 Integrity (environmental compliance/ ethics) .20 5 1.0 Total 1.00 3.9
  • 19. © 2006 Prentice Hall, Inc. 11 – 19 Benchmarking Supply-Chain Management Table 11.6 Typical Firms Benchmark Firms Administrative costs as a percent of purchases 3.3% .8% Lead time (weeks) 15 8 Time spent placing an order 42 minutes 15 minutes Percentage of late deliveries 33% 2% Percentage of rejected material 1.5% .0001% Number of shortages per year 400 4
  • 20. © 2006 Prentice Hall, Inc. 11 – 20 Chapter 11 Quiz Record your answers to these questions on a Scantron 882 (the size we use for examinations). Bring this Scantron to Exam III and use it for the rest of the examination. The two questions on this quiz comprise the first two questions on Exam III.
  • 21. © 2006 Prentice Hall, Inc. 11 – 21 Chapter 11 Quiz 1. Supply chain management is concerned with a. The flow of goods and information from initial supplier to ultimate customer. b. The flow of goods and information from immediate supplier to immediate customer. c. Obtaining the absolute lowest priced materials from suppliers. d. Playing multiple suppliers against each other to obtain the lowest prices. e. Increasing the number of suppliers to obtain the lowest prices.
  • 22. © 2006 Prentice Hall, Inc. 11 – 22 Chapter 11 Quiz 2. A supplier invites you to attend a professional football game at his expense. You have no intention of letting this affect the amount of business you do with this supplier. According to the ISM Code of Ethics this might give the appearance of compromising practice and you should not accept the gift. a. True b. False