#3dprintconfsc

1. Strategies
and
Considera@ons
in
Developing
[©co
2m01p4a
Bnrye
wnaerm
Seci]e
–nc
New
Materials
for
3D
Prin@ng
[ed,
aIntce.]
1
Inside
3D
Prin@ng
10/23/14
Carlton
Washburn
Director
of
Business
Intelligence

2. Inside
3D
Prin@ng
–
10/23/14
2
Transforming
ideas
into
integrated
solu@ons
INVENT
MANUFACTURE
INTEGRATE
Core
competency
and
excep@onal
exper@se
in
materials
science
related
to
advanced
polymeric
materials
and
their
process
integra@on

3. Inside
3D
Prin@ng
–
10/23/14
3
• 33
years
ago,
in
1981…
– MTV
was
launched
– Xerox
introduced
the
computer
mouse
– IBM
released
the
first
PC
• Model
5150
with
a
4.77-­‐MHz
Intel
8088
processor
• Base
price
of
$1,565
(>
$4,000
today)
• Used
MS-­‐DOS,
released
by
Microsoa
– L2
was
released
by
Brewer
Science

4. At
around
the
same
@me…
Inside
3D
Prin@ng
–
10/23/14
4
Bourell,
D.
L.,
et
al.
"A
brief
history
of
addi@ve
manufacturing
and
the
2009
roadmap
for
addi@ve
manufacturing:
looking
back
and
looking
ahead."
US-­‐Turkey
Workshop
on
Rapid
Technologies.
2009.
Herbert,
3M,
1979
Photopolymer
Kodama,
Nagoya,
1981
Photopolymer
Householder,
patent
1981
Concrete

5. Inside
3D
Prin@ng
–
10/23/14
5
Over
30
years
of
innova@on
3D
Prin4ng
1980s
1990s
2000s
2010s
Materials

6. Inside
3D
Prin@ng
–
10/23/14
6
All
ini@al
materials
were
commercially
available
O
N2
light
H2O
O OH
+ N2
Base insoluble sensitizer Base soluble photoproduct

7. 1980s
Inside
3D
Prin@ng
–
10/23/14
7
Over
30
years
of
innova@on
3D
Prin4ng
Materials
1990s
2000s
2010s

8. Inside
3D
Prin@ng
–
10/23/14
8
Material
model
Off
the
shelf
Adapt
Time
Value

9. Determine
specifica@ons
Inside
3D
Prin@ng
–
10/23/14
9
How
do
you
adapt
a
material?
Find
suitable
materials
Test
Develop
Commercialize

10. Inside
3D
Prin@ng
–
10/23/14
10
Which
comes
first,
materials,
processes,
or
tools?
Work Breakdown Structure Timeline
Jan Feb Mar Apr May Jun Jul
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
1.0 Project planning
1.1 Determine scope statement
1.2 Select team
1.3 Plan activites
2.0 Specifications
3.0 Prototype
3.1 Review design
Build prototype
Test A
Test B
Test C
4.0 Select suppliers
5.0 Verify tool design
6.0 Qualifcation testing
7.0 Redesign contingency
8.0 Commercialization

11. Inside
3D
Prin@ng
–
10/23/14
11
Where
are
we
today?

12. Inside
3D
Prin@ng
–
10/23/14
12
Processes
Process
Polymers
Metals
Other
Vat
Photopolymeriza@on
(SLA)
✓
Material
Extrusion
(FDM)
✓
Material
Jemng
✓
Binder
Jemng
✓
✓
✓
Powder
Bed
Fusion
✓
✓
Sheet
Lamina@on
✓
✓
Directed
Energy
Deposi@on
✓
ASTM,
Comminee
F42
on
Addi@ve
Manufacturing
Technologies,
West
Conshohocken,
Pa.,
2009.

13. Inside
3D
Prin@ng
–
10/23/14
13
Material
extrusion
Material
Key
Characteris@cs
ABS-­‐M30,
Versa@le,
touch
ABSplus
ABS-­‐ESD7
Electrosta@c
discharge
resistant
ABS-­‐M30i
Biocompa@ble
ABSi
Translucent
PC
Strong
(tension)
PC-­‐ABS
Strong
(impact)
PC-­‐ISO
Biocompa@ble
ULTEM
9085
Mechanically
well-­‐rounded,
FST
cer@fica@on
PPSF
Resistant,
both
thermal
and
chemical
Nylon
12
Strong
(high
fa@gue
resistance)
PLA
Color
selec@on,
defini@on,
plant-­‐based

14. Inside
3D
Prin@ng
–
10/23/14
14
SLA
and
SLS
Stereolithography
SLA
Materials
Laser
Sintering
SLS
Materials
1
Accura®
25
CastForm™
PS
2
Accura®
48HTR
DuraForm®
EX
Black
3
Accura®
55
DuraForm®
EX
Natural
4
Accura®
60
DuraForm®
Flex
5
Accura®
ABS
Black
(SL
7820)
DuraForm®
FR
100
6
Accura®
ABS
White
(SL
7810)
DuraForm®
GF
7
Accura®
Amethyst™
DuraForm®
HST
Composite
8
Accura®
Bluestone™
DuraForm®
PA
9
Accura®
CastPro™
DuraForm®
ProX™
10
Accura®
CastPro™
Free
(SL7800)
11
Accura®
CeraMAX™
Composite
12
Accura®
ClearVue™
13
Accura®
ClearVue™
Free
(SL
7870)
14
Accura®
e-­‐Stone™
15
Accura®
PEAK™
16
Accura®
Sapphire
17
Accura®
SL
7840
18
Accura®
Xtreme™
19
Accura®
Xtreme™
White
200

15. 1980s
Inside
3D
Prin@ng
–
10/23/14
15
Over
30
years
of
innova@on
3D
Prin4ng
Materials
1990s
2000s
2010s

16. Choice
Inside
3D
Prin@ng
–
10/23/14
16
Material
model
Off
the
shelf
Adapt
Time
Value
Immediate
Months
Defined

17. Inside
3D
Prin@ng
–
10/23/14
17
Adap@ng
a
material
Used
by
permission
from
taulman
3D

18. Inside
3D
Prin@ng
–
10/23/14
18
How
was
it
done?
Adap@ng
Nylon
Time
Value
18
Months
Choice
• 4
full-­‐@me
testers
• 4
specialists
• 9
months
for
capability
• Learning
cycles

19. Inside
3D
Prin@ng
–
10/23/14
19
3D
printed
microbanery
Sun,
K.,
Wei,
T.-­‐S.,
Ahn,
B.
Y.,
Seo,
J.
Y.,
Dillon,
S.
J.
and
Lewis,
J.
A.
(2013),
3D
Prin@ng
of
Interdigitated
Li-­‐Ion
Microbanery
Architectures.
Adv.
Mater.,
25:
4539–4543.

20. 1980s
Inside
3D
Prin@ng
–
10/23/14
20
Over
30
years
of
innova@on
3D
Prin4ng
Materials
1990s
2000s
2010s

21. Individualiza@on
Choice
Inside
3D
Prin@ng
–
10/23/14
21
Material
model
Off
the
shelf
Adapt
Custom
Time
Value
Immediate
Months
Months
to
Years
Defined

22. Inside
3D
Prin@ng
–
10/23/14
22
We
appear
to
be
at
a
crossroad

23. Inside
3D
Prin@ng
–
10/23/14
23
Market
fulcrum
Ver@cal
Integra@on
Outside
Services
Cost
focus
Lower
risk
Independence

24. Inside
3D
Prin@ng
–
10/23/14
24
What
needs
to
happen
next
for
3D
prin@ng
materials?

25. Inside
3D
Prin@ng
–
10/23/14
25
Avoid
locked
tools
and
processes.
It’s
a
pathway
that
narrows
op@ons
for
innova@on.

26. Individualiza@on
Choice
Inside
3D
Prin@ng
–
10/23/14
26
Material
model
Off
the
shelf
Adapt
Custom
Time
Value
Immediate
Months
Months
to
Years
Defined

27. How
is
a
custom
material
developed?
Inside
3D
Prin@ng
–
10/23/14
27
Plan
project
Determine
material
specifica@ons
Test
Determine
tool
&
process
Feedback
Develop
Commercialize
Test
specifica@ons

28. Materials
Inside
3D
Prin@ng
–
10/23/14
28
Roadmap
example
Tools
Processes

29. Inside
3D
Prin@ng
–
10/23/14
29
One
op@on

30. Inside
3D
Prin@ng
–
10/23/14
30
Market
fulcrum
Ver@cal
Integra@on
Outside
Services
Innova@on
Cost
focus
Individualiza@on
Lower
risk
Independence
Speed

31. Inside
3D
Prin@ng
–
10/23/14
31
Over
50+
years
of
innova@on
3D
Prin4ng
2010s
Materials
2020s
2030s

32. Inside
3D
Prin@ng
–
10/23/14
32
Thank
you!