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United States Patent [19J
Nair et al.
(54] LIGHTWEIGHT TITANIUM CASK
ASSEMBLY FOR TRANSPORTING
RADIOACTIVE MATERIAL
[75] Inventors: Balakrishnan R. Nair, North
Huntingdon; Raymond V.
Richardson; Raymond M. Mello, both
of Greensburg, all of Pa.
[73] Assignee: Westinghouse Electric Corp.,
Pittsburgh, Pa.
[21] Appl. No.: 114,599
[22] Filed: Oct. 30, 1987
[51] Int. Cl.4 ................................................ G21F 5/00
[52] u.s. Cl............................... 250/506.1; 250/507.1;
376/272
[58] Field of Search .......................... 250/506.1, 507.1;
376/272
[56] References Cited
U.S. PATENT DOCUMENTS
3,659,107 4/1972 Selle eta!. ........................ 250/506.1
3,780,306 12/1973 Anderson et al................ 250/507.1
4,116,337 9/1978 Backus ................................ 206/591
4,292,528 9/1981 Shaffer et al........................ 250/506
4,336,460 6/1982 Best eta!. ........................... 250/506
4,447,729 5/1984 Doroszlai eta!. ............... 250/506.1
4,527,065 7/1985 Poppet al........................ 250/506.1
4,650,518 3/1987 Arntzen et al................... 250/506.1
FOREIGN PATENT DOCUMENTS
2171632A 9/1986 United Kingdom ............. 250/506.1
OTHER PUBLICATIONS
Defense High Level Waste (DHLW)/Defense Gener-
[11] Patent Number:
[45] Date of Patent:
4,825,088
Apr. 25, 1989
ated Remote Handled Transuranic Waste (RH TRU)
Dual Purpose Cask, vol. II: Technical Proposal, Jul. 23,
1986. Submitted to U.S. Department of Energy in Re-
sponse to: RFP No. DE-RP04-86AL33569.
Primary Examiner-Carolyn·E. Fields
Assistant Examiner-Jack I. Berman
(57] ABSTRACT
An improved, lightweight cask assembly is disclosed
herein. The cask assembly generally comprises at least
two, cylindrically shaped and concentrically disposed
structural walls formed from a titanium alloy and a
shielding wall disposed within and supported by the
titanium structural walls. Both the inner and outer walls
are formed from a high-strength titanium alloy. The use
of such an alloy advantageously allows the thickness of
the inner wall to be minimized, thereby optimizing the
shielding geometry ofthe shielding wall and minimizing
the weight of the amount of shielding material used in
the cask. The use of such an alloy in the outer structural
wall also minimizes the weight ofthe outer wall thereby
contributing to the weight reduction of the cask assem-
bly as a whole. The upper and lower edges of the inner
and outer structural walls are bound together by a rein-
forcing ring and an end plate assembly likewise formed
from a titanium alloy. In the preferred embodiment, two
separate shielding walls made of depleted uranium and
particles of boron suspended in a silicone matrix are
disposed in the spaces between inner, intermediate and
outer titanium walls, respectively.
30 Claims, 7 Drawing Sheets
U.S. Patent Apr. 25,1989
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Sheet 1 of7
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4,825,088
U.S. Patent Apr. 25, 1989 Sheet 2 of7
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4,825,088
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U.S. Patent Apr. 25, 1989 Sheet 6 of7 4,825,088
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FIG.6A
FIG.6B
U.S. Patent Apr. 25, 1989 Sheet 7 of7 4,825,088
18
FIG. 6C
1
4,825,088
LIGHTWEIGHT TITANIUM CASK ASSEMBLY
FOR TRANSPORTING RADIOACTIVE MATERIAL
2
nated impact stresses. The resulting thickness of the
wall necessary to provide the required radiation shield-
ing and impact stresses leaves only a relatively small
amount of space in the center of the cask which can
BACKGROUND OF THE INVENTION 5 actually be used to contain and transport radioactive
waste. To maximize the amount ofcarrying volume, the
most effective shielding materials known are frequently
integrated into the walls of the cask structure. Such
This invention generally relates to casks for trans-
porting radioactive materials, and is specifically con-
cerned with an improved lightweight cask assembly
having high strength titanium walls for transporting a
maximum amount ofradioactive material within a given 10
weight limit.
Casks for transporting radioactive materials such as
the waste products produced by nuclear power plant
facilities are known in the prior art. The purpose ofsuch
casks is to ship radioactive wastes in as safe a manner as 15
possible. Such casks may be used, for example, to ship
high-level vitrified waste cannisters to a permanent
waste isolation site or spent fuel rods to a reprocessing
facility. At the present time, relatively few of such
transportation casks have been manufactured and used 20
since most of the spent fuel and other wastes generated
by nuclear power plants are being stored at the reactor
facilities themselves. However, the availability of such
on-site storage space is steadily diminishing as an in-
creasing amount of fuel assemblies and other wastes are 25
loaded into the spent-fuel pools ofthese facilities. Addi-
tionally, the U.S. Department of Energy (D.O.E.) has
been obligated, by way of the National Waste Policy
Act of 1983, to move the spent fuel assemblies from the
on-site storage facilities of all nuclear power plants to a 30
federally operated nuclear waste disposal facility start-
ing in 1998.
W!ille the transportation casks of the prior art are
generally capable of safely transporting wastes such as
spent fuel to a fmal destination, the applicants have 35
observed that there is considerable room for improve-
ment, particularly with respect to vehicle-drawn, Type
B casks. Specifically, the applicants have observed that
the structural materials and design configuration used in
these casks do not lend themselves to a maximum load- 40
ing of radioactive wastes. The resulting less-than-max-
imum loading necessitates a larger number of trips by
the shipper in order to complete the transportation of a
given amount ofradioactive waste, thus increasing both
the time and the cost of transport. However, before the 45
problems associated with maximizing the amount of
waste carried by a particular cask may be fully appreci-
ated, some understanding of the constraints imposed by
U.S. government regulations is necessary.
U.S. Department of Transportation (DOT) and state 50
highway regulations limit the gross weight ofthe waste
carrying road vehicle to about 80,000 pounds for ship-
ments without special permits. Since the typical tractor
and trailer weighs approximately 30,000 pounds, the
weight of a cask and its contents must not exceed ap- 55
proximately 50,000 pounds. These same regulations
specify that the surface radiation of such cask be no
greater than 200 millirems at any given point, and that
the radiation emitted by the cask be no greater than ten
millirems at a distance of two meters from the vehicle. 60
Other DOT regulations require that the cask be capable
ofsustaining impact stresses ofup to ten Gs in the longi-
tudinal direction, five Gs in the lateral direction, and
two Gs in the vertical direction without yielding the
wastes. The end result of these regulations is that much 65
of the 50,000 pounds must be expended in providing a
wall structure that is dense enough to provide adequate
shielding and strong enough to withstand the desig-
materials include lead, depleted uranium, and tungsten.
However, as these materials are of a very high density,
the radius ofthe cask walls cannot be made too large, or
the gross weight limitation of 50,000 pounds of the
combination of cask and waste material will be ex-
ceeded. Moreover, as U.S. government regulations
require the cask design engineer to assume that such
shielding materials have no structural strength and can-
not be relied upon at all for compliance with the impact
stress requirement, they must be integrated within
structural walls which are capable of withstanding the.
designated stresses. At the present time, stainless steel is
the most commonly used structural wall material. The
end result of the foregoing constraints of structural
strength, shielding effectiveness, and the high density of
the most effective known shielding materials results in a
very large portion of the 50,000 pounds weight alloca-
tion for a loaded cask going to the cask structure itself,
rather than the weight of the waste being transported.
If the cost of transporting a particular amount of
radioactive waste is to be minimized, then the weight of
the cask structure relative to the weight of the waste
being carried must be minimized. The applicants have
further observed that this objective may be accom-
plished by the fulftllment of two criteria. First, the ra-
dial distance between the waste being carried and the
shielding material integrated into the walls of the cask
structure must be minimized. If this criteria is realized,
an optimum shielding geometry results wherein a maxi-
mum amount of shielding is achieved with a minimum
weight of shielding material. Second, the structural
walls of the cask that overlie and support the shielding
material should be fabricated from a material which
affords maximum strength per unit weight ofwall mate-
rial. The applicants have further observed that, for
many materials, these two criteria are incompatible
with one another. Such incompatibility becomes evi-
dent when one considers that the interior surface of the
shielding material must be lined with an inner structural
wall in order to support the shielding material within
the cask walls and to comply with the government
impact stress regulations. If the distance between the
waste and the shielding is to be minimized, then the
material forming the inner wall must be as strong as
possible per given thickness (or volume) of material.
The thicker the material forming this wall is, the greater
the distance between the waste and the shielding mate-
rial, and the greater the radius (and hence weight) ofthe
shielding material. Hence the use of a material such as a
high-strength aluminum alloy would not necessarily
result in any significant weight decrease of the cask as a
whole. Even though such an alloy might be stronger
than stainless steel on a pound-per-pound basis, and
hence might reduce the weight of the outer structural
wall, it would actually increase the weight needed for
additional shielding material if the minimum thickness
required for the inner wall was greater than the mini-
mum thickness of the inner wall fabricated from stain-
less steel. The end result is that both of these weight
3
4,825,088
4
reducing criteria are fulfilled only with a material that is
substantially stronger than stainless steel both on a
pound-per-pound and a volume-per-volume basis. Such
a material would result in an outer structural wall of
reduced weight, and would actually decrease the re- 5
quired amount of high density shielding material re-
quired to achieve the maximum surface radiation con-
straints.
Clearly, what is needed is a cask capable of contain-
ing a maximum amount of radioactive waste in a struc- 10
ture having a minimum amount of weight. Such a cask
must also be capable of conducting and dissipating the
heat of decay of the radioactive materials contained
therein at least as well as cask wall structures made of
stainless steel to avoid the creation of dangerous inter- 15
nal pressures. Finally, such a cask should be relatively
simple and inexpensive to fabricate.
SUMMARY OF THE INVENTION
The invention is an improved lightweight cask assem- 20
bly that achieves the aforementioned objective ofcarry-
ing a maximum amount of radioactive wastes in a cask
structure which conforms to all U.S. government regu-
lations concerning cask weight, surface radiation and
impact strength limits. Generally, the improved cask 25
assembly comprises inner and outer structural walls
formed substantially from a titanium alloy with a radia-
tion shielding wall disposed therebetween. In the pre-
ferred embodiment, the shielding wall may be made of
a high-density gamma absorbing material such as de- 30
pleted uranium, lead or tungsten. To optimize shielding
geometry, the inner wall of titanium alloy is rendered
thic~ enough to comply with the impact strength re-
quirement defmed by U.S. government regulations
within a broad margin of safety, but yet thin enough to 35
provide a minimum distance between the radioactive
materials disposed within the interior of the container
and the shielding wall.
The structural walls may further include a reinforc-
ing ring for connecting together the top edges of the 40
inner and outer structural walls, as well as an end plate
assembly for connecting together the bottom edges of
these walls. In the preferred embodiment, both the inner
and outer structural walls, the reinforcing ring and the
end plate assembly are each formed from a titanium 45
alloy designated as Ti-3-Al-2.5V for its tensile and im-
pact strength, and its relatively easy weldability.
In the preferred embodiment of the cask assembly
two separate shielding walls are provided, one for
shielding gamma radiation, and the other for shielding 50
neutron radiation. The first ofthese shielding walls may
be an inner wall formed from a gamnia-absorbing mate-
rial such as depleted uranium, while the second of these
shielding walls may be an outer shielding wall formed
from a neutron-absorbing material such as particles of 55
boron suspended in a matrix of silicone. In such an
embodiment, the structural walls of the cask assembly
include an inner wall, an intermediate wall and an outer
wall all formed from a titanium alloy. The inner shield-
ing wall is disposed and supported between the inner 60
and the intermediate walls, while the outer shielding
wall is disposed between and supported by the interme-
diate and outer structural walls.
The improved cask assembly of the invention not
only reduces the weight of the cask structure on the 65
order of fifty percent, but further has superior heat
conducting properties which allows the cask structure
to conduct and to dissipate the heat of decay of the
radioactive materials contained inside in a more effi-
cient manner. This in turn minimizes any internally-
generated pressures within the cask assembly, and con-
tributes to the overall safety characteristics of the cask.
BRIEF DESCRIPTION OF THE SEVERAL
FIGURES
FIG. 1 is a perspective view of the improved cask
assembly ofthe invention as it would appear mounted in
a biaxial restraint cradle;
FIG. 2A is a cross sectional view of the improved
cask assembly illustrated in FIG. 1 along the line
2A-2A with the toroidal impact limiters removed,
showing the titanium structural walls used in the cask
assembly;
FIG. 2B is an enlarged, cross sectional view of the
connecting assembly circled in FIG. 2A which rigidly
interconnects the semi-cylindrical sections that form a
thermal protection shell for the cask assembly;
FIG. 2C is an enlargement ofthe area circled in FIG.
2B, demonstrating how the distance between the outer
surface of the outer container and the inner surface of
the thermal protection shell increases when the shell is
exposed to a source of thermal radiation such as a fire;
FIG. 3 is a cross sectional side view of the cask as-
sembly, showing how one ofthe titanium cladded shield
inserts slidably fits into the interior of the outer con-
tainer, and how screw-type, double-lidded closures
(shown in exploded form) may be used to close and seal
both the shield insert and the outer container;
FIG. 4A is an enlarged cross sectional side view of
the vent, purge, and drain assembly circled in FIG. 3,
showing the drain pipe, the vent pipe, the drain and
vent plugs, and the drain tube thereof;
FIG. 4B is a cross sectional side view of the area
encompassed within the lower circle in FIG. 3, showing
how the bottom end of the drain tube fits into a fluid
conducting groove cut into the conical bottom of the
outer container of the cask assembly;
FIG. 5 is a cross sectional side view of the improved
cask assembly of the invention, showing an alternative
titanium cladded shield insert disposed within the inte-
rior of the outer container that is particularly well
suited for carrying neutron-emitting radioactive materi-
als;
FIG. 6A is a plan view of a breech-lock, double-lid-
ded closure that may be used to close and seal both the
shield insert and the outer container;
FIG. 6B is a cross sectional view of the closure illus-
trated in FIG. 6A along the lines 6B-6B, and
FIG. 6C is an enlarged view ofthe area encompassed
within the circle in FIG. 6B, illustrating how the flanges
and notches which circumscribe the outer edge of the
closure and the inner edge of the access opening of the
outer container interfit with one another, and further
illustrating how the sealing bolts sealingly engage the
gasket of the inner lid around this opening.
DETAILED DESCRIPTION OF THE
PREFERRED EMBODIMENT
With reference now to FIG. 1, wherein like numerals
designate like components throughout all the several
figures, the invention is a lightweight cask assembly 1
having structural walls formed from a titanium alloy
that is particularly useful in carrying radioactive materi-
als of different activities aboard a vehicle such as a
tractor-trailer. In use, the cask assembly is typically
mounted within a novel biaxial restraint cradle 3, which
5
4,825,088
6
in turn is secured onto the trailer of a tractor-trailer (not candy adding to the weight thereof, yet is thick enough
shown). Generally, the cask assembly itself has a cylin- to maintain the structural integrity needed to expand
drical body 5 which is circumscribed on either end by away from the outer walls of the outer container when
toroidal impact limiters 7a and 7b. Each of these impact exposed to a source ofintense thermal radiation, such as
limiters 7a, 1b is a donut-shaped shell of yieldable alumi- 5 a ftre. Finally, the preferred thickness of one-half on an
num which is approximately one-half of an inch thick. inch provides enough mass to give the entire thermal
Each of the toroidal impact limiters 7a, 1b is mounted protection shell 20 a signiftcant latent heat of fusion,
around its respective end of the cylindrical body 5 by which will provide still more thermal protection
means of a support ring assembly Sa, 8b which in turn is through ablation should the cask 1 be exposed to intense
secured to the cylindrical body 5 by a plurality ofbolts 10 heat.
9. Support ring assembly 8b is formed from a titanium A plurality of top and bottom connecting assemblies
alloy and is part of the end plate assembly 15 discussed 28, 29 are used to rigidly interconnect the two semi-
hereinafter. Disposed between the impact limiters 7a, 1b cylindrical shell sections 24a, 24b. Since each of the
are a pair of opposing trunnions lta, ltb and ltc, ltd. connecting assemblies 28, 29 are identical in structure, a
The two pairs of trunnions are disposed 180 degrees 15 description will be made only of the top connecting
apart around the cylindrical body 5 ofthe cask assembly assembly 28 circled in FIG. 2A.
1, and are receivable within two pairs of turnbuckle This connecting assemply 28 is formed from a pair of
assemblies 12a, 12b, and 12c, 12d (ofwhich only 12a and opposing semicircular lugs 30a and 30b which are inte-
12b are visible) that form part ofthe cradle 3. The cylin- grally formed along the edges of the shell sections 24a
drical body 5 is capped by a closure 13 at one end, and 20 and 24b respectively. These lugs 30a, 30b include mutu-
an end plate assembly 15 formed from a titanium alloy ally alignable bore holes 31a and 31b for receiving a
(shown in FIG. 3) at the other end. As is best seen in connecting bolt 32. The threaded end 33 of the bolt 32
FIGS. 3 and 5, the cylindrical body 5 ofthe cask assem- is engaged to a tension nut 34 as shown in FIG. 2B. The
bly 1 is generally formed by an outer container 18 distance between the two lugs 30a, 30b (and hence the
which is surrounded by a thermal protection shell20 on 25 distance between the edges of the shell sections 24a,
its exterior, and which contains in its interior one oftwo 24b) is largely determined by the extent of which the
different shield inserts 22 or 23, depending upon the end 33 ofthe bolt 32 is threaded through the tension nut
activity and type of radiation emitted by the material to 34. A lock washer 35 is disposed between the tension
be transported. While only two speciftc types of shield nut 34 and the lug 30a to prevent the nut 34 from be-
inserts 22 and 23 are specillcally disclosed herein, it 30 coming inadvertently loosened. A pair of lock nuts 36a,
should be noted that the inserts 22 and 23 are merely 36b are threadedly engaged near the center portion of
exemplary, and that the improved cask assembly may in the connecting bolt 32 between the two lugs 30a and
fact be used with any number ofdifferent types ofshield 30b. These lock nuts provide two functions. First, when
inserts formed of different shielding materials having properly adjusted, they prevent the tension nut 34 from
different wall thicknesses for handling radioactive rna- 35 applying excess tensile forces between the two shell
terial within a broad range of activity and radiation sections 24a and 24b which might interfere with their
type. expansion away from the outer container 18 in the event
With reference now to FIGS. 2A, 2B, and 2C, the the cask assembly is exposed to a ftre or other source of
thermal protection shell 20 which circumscribes the intense heat. Second, the nuts 36a, 36b eliminate all
outer container 18 ofthe cask assembly 1is formed from 40 slack or play between the lugs 30a, 30b, thus insuring
a pair of semi-cylindrical shell sections 24a, 24b which that the connecting assembly 28 rigidly interconnects
are rigidly interconnectable into thermal contact with the two shield sections 30a, 30b. Again, lock washers
one another. Each ofthe shell sections 24a, 24b includes 37a, 31b are disposed between the lock nuts 36a and 36b
a pair of cut-outs 26 for admitting the trunnions lta, and their respective lugs 30a and 30b to prevent any
ltb, ltc, and ltd. Each of the shell sections 24a, 24b is 45 inadvertent loosening from occurring.
formed from a metal having a thermal coefficient of An overlap 40 is provided between the edges of the
expansion which is greater than that of the metal that two shell sections 24a and 24b to establish ample ther-
forms the walls of the outer container 18, and which is mal contact and hence thermal conductivity between
at least as heat-conductive as the metal which forms the these shell sections. The overlap 40 is formed from an
walls 54 of the outer container 18. When the outer wall 50 outer flange 42 and recess 44 provided along the edge of
of the outer container 18 is formed from titanium, the shell section 24a which interftts with a complementary
shell sections 24a, 24b are preferably formed from alu- outer flange 46 and recess 48 provided along the oppos-
minum or magnesium or an alloy of either or both of ing edge of shield section 24b. The actual length of the
these metals. The coefficient of thermal expansion of overlap 40 will vary depending upon the distance be-
these metals is approximately twice that of the thermal 55 tween the two lugs 30a and 30b as adjusted by the bolt
coefficient ofexpansion oftitanium. Moreover, the high 32, tension nut 34, and lock nuts 36a and 36b.
coefficient of thermal conductivity of each such metal In operation, the two sections 24a, 24b ofthe thermal
insures that the thermal protection shell 20 will not protection shell 20 are installed over the cask assembly
signiftcantly obstruct the conduction of decay heat 1 by aligning the various cutouts 26a, 26b, 26c, and 26d
conducted through the walls of the outer container 18 60 with the corresponding trunnions of lta, ltb, ltc, and
which is generated by the radioactive material held ltd which project from the cylindrical body 5, and
within the cask assembly 1. When the diameter of the placing the sections 24a, 24b together so that the lugs
outer container 18 is between forty and sixty inches, a 30a and 30b of each of the connecting assemblies 28, 29
wall thickness of approximately one-half of an inch is are in alignment with one another and the flanges and
preferred for both of the shell sections 24a, 24b. Such a 65 recesses 42, 44, and 48, 46 of each overlaps 40 are inter-
wall thickness renders the thermal protection shell 20, fttted. Next, the bolt 32, tension nut 35, lock nuts 36a,
as a whole, thin enough to be conveniently retrofttted 36b, and lock washers 35, 31a, and 37b are installed in
over many existing transportation casks without signift- their proper positions with respect to the lugs 30a, 30b
7
4,825,088
8
of each of the connecting assemblies 28, 29. The tension . switches from conductive and convective to radiative.
nut 34 is then screwed over the threaded end 33 of Thus the three mil gap provides a substantial thermal
connecting bolt 32 until the interior surface of each of resistor between the fire or other source ofintense infra-
the shell sections 24a and 24b is pulled into intimate red radiation in the outer container 18 of the cask 1.
thermal contact with the outside wall 54 of the outer 5 With reference now to FIGS. 3, 4A, 4B, and 5, the
container 18. In the preferred method of installing the side walls of the outer container 18 of the improved
thermal protection shield, the tension nut 34 of each of cask 1 are a laminate formed from the previously men-
the connecting assemblies 28, 29 is initially torqued to a tioned outer wall 54, an inner wall 56, and a center layer
selected maximum on the threaded shaft of the bolt 32 58 of shielding material. In the preferred embodiment,
until the nut 34 imparts a significant tensile force be- 10 both the outer wall 54 and inner wall 56 is formed from
tween the two lugs 30a and 30b. This tensile force tends a high strength alloy oftitantium, such as Ti-3-Al-2.5-V,
to squeeze the two shell sections 24a and 24b together or Ti-6-Al-4-V. Such a titanium alloy is approximately
around the outer wall 54 of the outer container 18 in a three to four times stronger than most stainless steel on
clamp-like fashion, which in turn removes any signill- a pound-per-pound basis. Moreover, because titanium is
cant gaps between the outer surface of the wall 54 and 15 about half the density of most stainless steels, this tita-
the inner surface of the shell sections 24a and 24b by nium alloy is about 75% to 100% stronger than most
bending these sections into conformity with one an- stainless steel on a volume-per-volume basis. The end
other. In the next step, each of the nuts 34 is relaxed result is that both the outer wall 54 and the inner wall 56
enough to prevent these tensile clamping forces from may be made substantially thinner with a material only
interfering with the.expansion ofthe thermal protection 20 about one-half as dense as stainless or low alloy steel.
shell 20 in the event of a fire, yet not so much as to cause Hence the savings in weight are manifest. While other
the surfaces ofthe shell20 and the outer container from high strength alloys of titanium may be used, Ti-3-Al-
becoming disengaged with one another. Thereafter, the 2.5-V is preferred for its easy weldability. Disposed
lock nuts 36a and 36b are tightened against the faces of between the outer wall 54 and the inner wall 56 is a
their respective lugs 30a and 30b to remove all slack in 25 layer of Boro-Silicone, which is a shielding material
each connecting assembly 28, 29. The end result is a formed from particles ofboron suspended in a matrix of
rigid interconnection between opposing edges of the silicone. This material advantageously absorbs neutrons
shield sections 24a and 24b, wherein each of the oppos- from neutron-emitting radioactive materials (such as
ing lugs 30a and 30b is tightly sandwiched between the transuranic elements), and further is a relatively good
tension nut 34 and lock nut 36a, or the head of the bolt 30 conductor of heat. It is a rubbery material easily cast,
38 and lock nut 36b, respectively. and may be melted and poured between the inner and
If the outer container has no trunnions lla, llb, llc, outer walls 54, 56 of the outer container 18 during it
lld, or other structural members which would prevent manufacture. Boro-Silicone is available from Reactor
the surfaces of the shell 20 and outer container 18 from Experiments, Inc., and is a registered trademark of this
coming into intimate thermal contact, the shell 20 may 35 corporation.
assume the form of a tubular sleeve which may be, in The bottom of the outer container 18 is formed by an
effect, heat shrunk into contact over the container 18. end plate assembly 15 that includes an outer plate 60, an
This alternative method of installation comprises the inner plate 62, a layer of center shielding material 64,
steps removing the impact limiters 7a, 7b, ofheating the the previously mentioned support ring assembly 8b and
shell to a temperature sufficient to radially expand it, 40 a lower reinforcing ring 65. In the preferred embodi-
sliding it over the wall 54 of the outer container 18, ment, the outer plate 60 is again formed from a titanium
allowing it to cool and contract into intimate thermal alloy such as Ti-3-Al-2.5-V approximately one-eighth
contact with the wall 54, and reinstalling the impact inch thick. The inner plate 62, like the inner wall 56, is
limiters 7a, 7b. again formed from Ti-3-Al-2.5-V approximately one
FIG. 2C illustrates the typical gap condition between 45 inch thick. The center shielding material 64 is again
the inner surface of the thermal protection shell 20 and preferably Boro-Silicone for all the reasons mentioned
the outer surface ofthe outer container 18. Under ambi- in connection with the center shielding material 58 of
ent conditions, these two opposing surfaces are either in the side walls of the container 18. The titanium alloy
direct contact with one another, or separated by only a inner plate 62 is joined around the bottom edge of the
tiny gap 50 which may be as much as one mil. Such a 50 inner wall 56 360 degrees via weld joint 66. The top of
one mil separation at various points around the cask the outer container 18 includes a reinforcing ring 68
assembly 1 does not significantly interfere with the again made of Ti-3-Al-2.5-V. This ring 68 is preferably
conduction ofheat between the wall 54 ofouter cask 18, about two inches thick throughout its length, and is
and the thermal protection shell20. However, when the integrally connected to the inner wall 56 of the con-
cask assembly 1 is exposed to a source of intense ther- 55 tainer 18 by a 360 degree weld joint 69. The upper edge
mal radiation such as a fire, the substantially higher ofthe ring 68 is either threaded or stepped to accommo-
thermal coefficient of expansion of the aluminum or date one of the two types of improved closures 115b or
magnesium forming the shell 20 will cause it to expand 117b, as will be explained in detail hereinafter.
radially away from the outer surface of the outer con- With specific reference now to FIGS. 3 and 5, the
tainer 18, leaving an air gap 53 (shown in phantom) 60 cask assembly 1 is formed from the outer container 18
between the two surfaces. Moreover, since the thermal and shell 20 in combination with one of two different
protection shield 20 is formed from a metal having good shield inserts 22 (illustrated in FIG. 3) or 23 (illustrated
heat conductive properties, this differential thermal in FIG. 5). Each of the shield inserts 22, 23 is formed
expansion is substantially uniform throughout the entire from an outer cylindrical wall 72 which is preferably
circumference of the shield 20, which means that the 65 one-half inch thick and a cylindrical inner wall 74
resulting insulatory air gap 53 is likewise substantially which is approximately one-eighth of Ti-3-Al-2.5-V.
uniform. When this gap exceeds approximately two and Each of the shield inserts 22 and 23 includes a layer of
one-half mils, the primary mode of heat transfer shielding material 76 between their respective outer and
9
4,825,088
10
inner walls 72, 74. However, in shield insert 22, this
shielding material is formed from a plurality of ring-like
sections 78a, 78b, and 78c of either depleted uranium or
tungsten. These materials have excellent gamma shield-
ing properties, and are particularly well adapted to 5
contain and shield radioactive material emitting high
intensity gamma radiation. Of course, a single tubular
layer of depleted uranium or tungsten could be used in
lieu of the three stacked ring-like sections 78a, 78b, and
78c. However, the use ofthe stacked ring-like sections is 10
preferred due to the difficulty of fabricating and ma-
chining these metals. To effectively avoid radiation
streaming at the junctions between the three sections,
overlapping tongue and groove joints 79 (see FIG. 4A)
are provided at each junction. By contrast, in shield 15
insert 23, a layer ofpoured lead 80 is used as the shield-
ing material 76. While lead is not as effective a gamma
shield as depleted uranium, it is a better material to use
in connection with high-neutron emitting materials,
such as the transuranic elements. Such high neutron 20
emitters can induce secondary neutron emission when
depleted uranium is used as a shielding material. While
such a secondary neutron emission is not a problem
with tungsten, this metal is far more difficult and expen-
sive to fabricate than lead, and is only marginally better 25
as a gamma-absorber. Therefore, lead is a preferred
shielding material when high-neutron emitting materi-
als are to be transported. In both of the shield inserts 22,
23, the bottom edges of the inner and outer walls 72, 74
are welded around a bottom plate 82, while the upper 30
edges of these walls are both welded around an insert
reinforcing ring 89. Both bottom plate 82 and ring 89
are (ormed from Ti-3-Al-2.5V.
It should be noted that in the preferred embodiment,
the use ofa high strength titanium alloy such as Ti-3-Al- 35
2.5V allows the inner wall 74 of each of the shield in-
serts 22 and 23 to be much thinner than ifthis wall were
made ofsteel and yet still comply with the U.S. govern-
ment impact stress criteria. Such thin inner wall mini-
mizes the distance between the shielding material 76 40
and the radioactive waste disposed inside the insert 22,
23, which in tum minimizes the weight of the shielding
material 76 required to meet U.S. government surface
radiation requirements. The radius of the interior of the
shield inserts 22 and 23 will be custom dimensioned 45
with a particular type of waste to be transported so that
the inner wall 74 of the insert comes as close as possible
into contact with the radioactive material contained
therein. The applicants have noted that fulfillment of
the foregoing criteria provides the most effective shield- 50
ing configuration per weight of shielding material. Ad-
ditionally, the thickness and type of shielding material
76 will be adjusted in accordance with the activity of
the material contained within the shield insert 22, 23 so
that the surface radiation of the cask assembly 1 never 55
exceeds 200 mr. The fulfillment of all these criteria
maximizes the capacity of the cask assembly 1 to carry
radioactive materials while simultaneously minimizing
the weight of the cask.
The use of titanium alloy in the outer and inner walls 60
54, 56, 72, 74 of both the outer container 18 and shield
inserts 22, 23 has the further advantage ofenhancing the
overall thermal conductivity of the cask assembly. De-
spite the fact that the heat conductivity of titanium is
only about half as great as the heat conductivity of 65
conventional structural materials such as 304 stainless
steel, the fact that the walls 54, 56, 72 and 74 may be
made so much thinner as a result of the higher strength
of titanium more than offsets the difference in thermal
conductivity. The end result is that the use of titanium
not only results in a lighter-weight cask, but a safer cask
capable ofmore effectively dissipating the heat ofdecay
of the radioactive materials contained therein, hence
insuring that this heat will not create unwanted pres-
sures with the cask assembly 1.
FIGS. 4A and 4B illustrate the vent, purge, and drain
assembly 90 of the outer container 18. This assembly 90
includes a threaded drain pipe 92 for receiving a drain
plug 94. The inner end 96 of the drain plug 94 is coni-
cally shaped and seatable in sealing engagement with a
complementary valve seat 97located at the inner end of
the pipe 92. Wrench flats 98 integrally formed at the
outer end of the drain plug 94 allow the plug 94 to be
easily grasped and rotated into or out of sealing engage-
ment with the valve seat 94. A vent pipe 100 is obliquely
disposed in fluid communication with the end of the
drain pipe 92. A threaded vent plug 102 is engageable
into and out of the vent pipe 100. A screw head 103 is
provided at the outer end of the vent plug 102 to facili-
tate the removal and insertion of the threaded plug 102
into the threaded interior of the vent pipe 100. A drain
tube 104 is fluidly connected at is upper end to the
bottom of the valve seat 97 by way of a fitting 106. In
the preferred embodiment, the drain tube 104 is formed
from stainless steel, and is housed in a side groove 108
provided along the inner surface of the wall 56 of the
outer container 18. As is most easily seen in FIG. 4B,
the lower open end 109 ofthe drain tube 104 is disposed
in a bottom groove UO which extends through the
shallowly conical floor U2 of the outer container 18.
In operation, the vent, purge, and drain assembly may
be used to vent the interior of the outer container 18 by
removing the vent plug 102 from the vent pipe 100,
screwing an appropriate fitting (not shown) into the
threaded vent pipe 100 in order to channel gases to a
mass spectrometer, and simply screwing the conical end
96 of the drain plug 94 out of sealing engagement with
the valve seat 97. If drainage is desired, the drain plug
94 is again removed. A suction pump is connected to the
drain pipe 92 in order to pull out, via drain tube 104, any
liquids which may have collected in the bottom groove
UO of the conical floor U2 of the outer container 18.
Gas purging is preferably accomplished after draining
by removing the vent plug 102, and connecting a source
of inert gas to the drain pipe 92. The partial vacuum
within the container 18 that was created by the suction
pump encourages inert gas to flow down through the
drain tube 104. Although not specifically shown, the
interior of the drain plug 98 may be provided with one
or more rupture discs to provide for emergency pres-
sure relief in the event that the cask assembly 1 is ex-
posed to a source of intense thermal radiation, such as a
fire, over a protracted period of time.
The closure 13 used in connection with the cask 1
may be either screw-type double-lidded closures USa,
USb (illustrated in FIG. 3), or breech-lock double-lid-
ded closures U7a, U7b (illustrated in FIG. 5).
With reference now to FIG. 3, each ofthe screw-type
closures USa, USb includes an outer lid 120a, 120b, and
an inner lid 122a, 122b. The inner lid 122a, 122b in tum
includes an outer edge 124a, 124b which is seatable over
the ledge 126a, 126b provided around the opening 128a,
128b of the shield insert 22 or the outer container 18
respectively. A gasket 130a, 130b circumscribes the
outer edge 124a, 124b of each of the inner lids 122a,
122b of the two closures USa, USb. In the preferred
4,825,088
12
11
embodiment, these gaskets 130a, 130b are formed of
Viton because of its excellent sealing characteristics and
relatively high temperature limit (392 degrees F.) com-
pared to other elastomers. The gasket 130a, 130b of
each of the inner lids 122a and 122b is preferably re- 5
ceived and held within an annular recess (not shown)
that circumscribes the outer edge 124a, 124b of each of
the inner lids 122a, 122b and the ledges 126a, 126b. To
facilitate the insertion of shield insert 22 into the con-
tainer 18, it is important to note that the opening 128b of 10
the container 18 is at least as wide as the interior of the
container 18 at all points.
Each of the outer lids 120a, 120b of the screw-type
closures USa, USb includes a threaded outer edge 134a,
134b which is engageable within a threaded inner edge 15
136a, 136b that circumscribes the openings 128a, 128b
of the shield insert 22 and the outer container 18 respec-
tively. Swivel hooks 137a, 137b (indicated in phantom)
may be detachably mounted to the centers of the outer
lids 120a, 120b to facilitate the closure operation. Fi- 20
nally, both the outer lids 120a, 120b of the screw-type
closures USa, USb includes a plurality of sealing bolts
138a-h, 139a-h, threadedly engaged in bores extending
all the way through the outer lids 120a, 120b for a pur-
pose which will become apparent shortly. 25
To seal the cask assembly 1, inner lid 122a is lowered
over ledge 126a ofthe shield insert 22 so that the gasket
130 is disposed between the outer edge 124a ofthe inner
ledge 122a and ledge 126a. The detachably mountable
swivel hook 137 is mounted onto the center ofthe outer 30
lid 120a. The outer lid 120a is then hoisted over the
threaded inner edge 136a of the shield insert 22. The
threaded outer edge 136a of the shield insert is then
screwed into the threaded inner edge 136a to the maxi-
mum extent possible. The axial length of the screw 35
threads 134a and 136a are dimensioned so that, after the
outer lid 120a is screwed into the opening 128a to the
maximum extent possible, a gap will exist between the
inner surface of the outer lid 120a and the outer surface
of the inner lid 122a. Once this has been accomplished, 40
the securing bolts 138a-h are each screwed completely
through their respective bores in the outer lid 120a so
that they come into engagement with the inner lid 122a,
thereby pressing the gasket 130a and into sealing en-
gagement between the ledge 126a and the outer edge 45
124a ofthe lid 122a. The particulars ofthis last step will
become more apparent with the description ofthe oper-
ation of the breech-lock double-lidded closures U7a,
U7b described hereinafter. To complete the closure of
the cask assembly 1, the outer screw-type closure USb 50
is mounted over the opening 128b ofthe outer container
18 in precisely the same fashion as described with re-
spect to the opening 128a of the shield insert 22.
With r~ference now to FIGS. S, 6A, and 6B, the
breech-lock double-lidded closure U7a, U7b also in- 55
eludes a pair ofouter lids 140a, 140 which overlie a pair
of inner lids 142a, 142b respectively. Each of the inner
lids 142a, 142b likewise includes an outer edge 144a,
144b which seats over a ledge 146a, 146b that circum-
scribes the opening 148a, 148b of the shielding insert 23 60
and outer container 18, respectively. Each of the outer
edges 144a, 144b is circumscribed by a gasket 1S0a,
1SOb for effecting a seal between the edges 144a, 144b
and their respective ledges 146a, 146b. Like opening
128b, opening 148b is at least as wide as the interior of 65
the outer container 18.
Thus far, the structure of the breech-lock double-lid-
ded closures U7a, U7b has been essentially identical
with the previously described structure of the screw-
type double-lidded closures 115a, 115b. However, in
lieu of the previously described screw threads 134a,
134b, the outer edges 154a, 154b ofeach ofthe outer lids
140a, 140b are circumscribed by a plurality ofuniformly
spaced arcuate notches 156a, 156b which defme a plu-
rality of arcuate flanges 158a, 158b. Similarly, the inner
edges 160a, 160b which circumscribe each of the open-
ings 148a, 148b of the shield insert 23 and outer con-
tainer 18, respectively, include notches 162a, 162b
which circumscribe the inner edges 160a, 160b of the
shield insert 23 and the outer container 18. As may best
be seen in FIG. 6A and 6C, such dimensioning allows
the flanges 164a, 164b of each of the outer lids 140a,
140b, to be inserted through the notches 162a, 162b of
each of the openings 148a. 148b and rotated a few de-
grees to a securely locked position wherein the arcuate
flanges 158a, 158b of the outer lids 140a, 140b are over-
lapped and captured by the arcuate flanges 164a, 164b
that circumscribe the inner edges 160a, 160b. It should
be further noted that the axial length L1 (illustrated in
FIG. 6B) of the interlocking flanges 158a, 158b and
164a, 164b is sufficiently short to leave a small gap L2
between the inner surface of the outer lids 140a, 140b
and the outer surface of the inner lids 142a, 142b. The
provision ofsuch a small distance L2 between the outer
and inner lids allows the outer lids 140a, 140b to be
rotated a few degrees into interlocking relationship
with their respective notched inner edges 160a, 160b
without transmitting any rotary motion to the inner lids
142a, 142b which could cause the inner lid gaskets 150a,
150b to scrape or wipe across their respective ledges
146a, 146b.
Connected around the outer edges of the outer lids
140a, 140b are three suspension pin assemblies 166a,
166b, and 166c and 167a, 167b, 167c are uniformly
spaced 120 degrees apart on the edges of their respec-
tive outer lids 140a, 140b. As the structure of each sus-
pension pin assembly is the same, only a suspension pin
assembly 166a will be described.
With reference now to FIG. 6C, suspension pin as-
sembly 166a includes a suspension pin 168 which is
slideably movable along an annular groove 170 pro-
vided around the circumference of each of the inner
ledges 142a, 142b. A simple straight-leg bracket 172
connects the suspension pin 168 to the bottom edge of
its respective outer lid.
In operation, the suspension pin assemblies 166a,
166b, 166c, and 167a, 167b, 167c, serve two functions.
First the three suspension pin assemblies attached
around the edges of the two outer lids 140a and 140b
mechanically connect and thus unitize the inner and
outer lids ofeach ofthe breech-lock closures 117a, 117b
so that both the inner and the outer lids of each of the
closures 177a and 117b may be conveniently lifted and
lowered over its respective opening 148a, 148b in a
single convenient operation. Secondly, the pin-and-
groove interconnection between the inner and the outer
lids of each of the two breech-lock type closures 117a
and 117b allows the outer lids 140a and 140b to be ro-
tated the extent necessary to secure them to the notched
outer edges 160a, 160b of their respective containers
without imparting any significant amount of torque to
their respective inner lids 142a, 142b. This advanta-
geous mechanical action in turn prevents the gaskets
1SOa and 150b from being wiped or otherwise scraped
across their respective ledges 146a, 146b. In the pre-
ferred embodiment, the width of the groove 170 is de-
13
4,825,088
14
liberately made to be substantially larger than the width 4. An improved cask assembly as defmed in claim 1,
wherein said shielding wall includes particles of boron
suspended in a matrix of silicone.
of the pin 168 so that the pin 168 may avoid any contact
with the groove 170 when the outer lids 140a, 140b are
rotated into interlocking relationship with their respec-
tive containers 23 and 18.
5. An improved cask assembly as defmed in claim 1,
5 wherein said shielding wall includes tungsten.
With reference again to FIG. 6A and 6C, each of the
outer lids 140a, 140b includes eight sealing bolts 174a-h,
174.1a-h equidistantly disposed around its circumfer-
ence. Each of these sealing bolts 174a-h, 174.1a-h is
receivable within a bore 175 best seen in FIG. 6C. 10
Each of these bores 175 includes a bottom-threaded
portion 176 which is engageable with the threads 176.1
of its respective bolt 174a-h, 174.1a-h as well as a cen-
trally disposed, non-threaded housing portion 177. At
its upper portion the bore 175 includes an annular re- 15
taining shoulder 178 which closely circumscribes the
shank 179 of its respective bolt 174a-h, 174.1a-h. The
retaining shoulder 178 insures that none of the sealing
bolts 174a-h, 174.1a-h will inadvertently fall out of its
respective bore 175 in the outer lid 140a, 140b. In opera- 20
tion, each of the sealing bolts 174a-h is screwed up-
wardly into its respective bore 175 until its distal end
179.1 is recessed within the threaded portion 176 of the
bore 175. After the outer lid 140a or 140b has been
25
secured into the notched inner edge 160a or 160b of its
respective container 23 or 18, the sealing bolts 174a-h
are screwed down into the position illustrated in FIG.
6C until their distal ends 179.1 forcefully apply a down-
ward-direction force around the outer edges 144a, 144b
30
of their respective inner lids 142a, 142b. Such a force
presses the gaskets 150a and 150b into sealing engage-
ment against their respective ledges 146a, 146b. It
should be noted that the same bolt and bore configura-
tion is heretofore described is utilized in the screw-type 35
double-lidded closures USa, 115b.
To insure that the outer lids l40a and 140b will not
become inadvertently rotated out of locking engage-
ment with their respective vessels 23 or 18, a locking
bracket 180 is provided in the position illustrated in 40
FIG. 6A and 6B in each of the outer lids 140a, 140b
after they are rotated shut. Each locking bracket 180
includes a lock leg 182 which is slid through mutually
registering notches 156a, 156b, and 162a, 162b after the
outer lids 140a and 140b have been rotated into locking 45
engagement with the inner edges 160a, 160b of either
the shielding insert 23 or the outer container 18. In the
case of outer lid 140b, the mounting leg 184 is secured
by means oflocking nuts 186a, 186b. In the case ofouter
lid 140a, the mounting leg 184 is captured in place by 50
inner lid 142b which abuts against it. Although not
specifically shown in any of the drawings, each of the
outer lids 120a, 120b of the screw-type double-lidded
closures 115a, 115b is similarly secured. However, in-
stead of a locking bracket 180, a locking screw (not 55
shown) is screwed down through the outer edges of
each ofthe outer lids 120a, 120b and into a recess precut
in each of the inner lids 122a, 122b.
We claim:
1. An improved cask assembly for containing radio- 60
active materials, comprising a container having a shield-
ing wall substantially formed from a radiation shielding
material, and structural walls formed at least in part by
titanium for supporting said shielding wall. -
2. An improved cask assembly as defmed in claim 1, 65
wherein said shielding wall includes depleted uranium.
3. An improved cask assembly as defmed in claim 1,
wherein said shielding wall includes lead.
6. An improved cask assembly as defmed in claim 1,
wherein said structural walls include an inner wall and
an outer wall, and wherein said shielding wall is dis-
posed between said inner and outer walls.
7. An improved cask assembly as defmed in claim 6,
wherein said structural walls further include a reinforc-
ing ring also formed at least in part by titanium for
interconnecting one end of said inner and outer walls.
8. An improved cask assembly as defmed in claim 7,
wherein said structural walls further include an end
plate assembly also formed at least in part by titanium
for interconnecting the other end ofsaid inner and outer
walls.
9. An improved cask assembly as defmed in claim 6,
wherein said inner wall and outer wall are substantially
formed from a titanium alloy.
10. An improved cask assembly as defmed in claim 6,
wherein the inner wall is thick enough to support the
shielding wall, yet thin enough to provide a minimum
distance between radioactive materials disposed within
the interior of the container and the shielding wall.
11. An improved cask assembly for containing radio-
active materials, comprising a cylindrical container
having a shielding wall substantially formed from a
radiation shielding material, and structural walls includ-
ing inner and outer walls circumscribing the inner and
outer surfaces of the shielding wall for supporting said
shielding wall, wherein said structural walls are formed
substantially from a titanium alloy.
12. An improved cask assembly as defmed in claim
11, wherein the inner wall is thick enough to support
the shielding wall, yet thin enough to provide a mini-
mum distance between the radioactive materials· dis-
posed within the interior ofthe container and the shield-
ing wall.
13. An improved cask assembly as defmed in claim
11, wherein the shielding wall is formed substantially
from depleted uranium.
14. An improved cask assembly as defined in claim
11, wherein the shielding wall is formed substantially
from lead.
15. An improved cask assembly as defmed in claim
11, wherein the shielding wall is formed substantially
from tungsten.
16. An improved cask assembly as defmed in claim
11, wherein the shielding wall is formed substantially
from particles of boron suspended in a matrix of sili-
cone.
17. An improved cask assembly as defined in claim
11, wherein a reinforcing ring also formed substantially
from a titanium alloy for interconnecting one end of
said inner and outer walls.
18. An improved cask assembly as defmed in claim
17, wherein said structural walls further include an end
plate assembly also formed substantially from a titanium
alloy for interconnecting the other end of said inner and
outer walls.
19. An improved cask assembly as defmed in claim
18, wherein said end plate assembly includes a layer of
shielding material.
20. An improved cask assembly as defined in claim
19, wherein said layer of shielding material is formed
15
4,825,088
16
from particles of boron suspended in a matrix of sili-
cone.
21. An improved cask assembly for containing and
transporting radioactive material ofthe type required to
meet selected minimum strength and maximum weight 5
criteria, comprising a cylindrical container structure
having at least one shielding wall substantially formed
from a radiation shielding material, inner and outer
structural walls circumscribing the inner and outer sur-
faces of the shielding wall respectively, for supporting 10
said shielding wall and for providing structural strength
to the cask assembly, the interior of the cask assembly
being defmed by the inner wall, wherein said inner wall
is substantially formed from a titanium alloy so that the
thickness of said wall may be minimized, thereby mini- 15
mizing the distance between the shielding wall and the
radioactive wastes disposed in the interior of the cask
assembly, and wherein the outer wall is also substan-
tially formed from a titanium alloy in order to achieve
said selected strength criteria with a minimumweight of 20
wall material.
22. An improved lightweight cask assembly as de-
fmed in claim 21, further including a second shielding
wall substantially formed from a radiation shielding
material whose interior surface circumscribes the outer 25
wall, and further including a second outer wall whose
interior surface circumscribes the exterior surface ofthe
second shielding wall, wherein the second outer wall is
also substantially formed from a titanium alloy.
23. An improved lightweight cask assembly as de- 30
fined in claim 22, wherein the first shielding wall is
substantially formed from depleted uranium for absorb-
ing gamma radiation.
24: An improved lightweight cask assembly as de-
fmed in claim 22, wherein said second shielding wall is 35
substantially formed from a matrix of boron particles
suspended in a matrix ofsilicone for absorbing neutrons.
25. An improved cask assembly for containing and
transporting radioactive material ofthe type required to
meet selected minimum strength and maximum weight 40
criteria, comprising a cylindrical container structure
having first and second shielding walls formed from
depleted uranium and boron particles suspended in a
matrix of silicone, respectively, and structural walls
formed substantially from titanium including an outer 45
wall, an intermediate wall and an inner wall, a reinforc-
ing ring and an end plate assembly, wherein said first
50
55
60
65
shielding wall is disposed between and supported by
said inner and intermediate structural walls, and said
second shielding wall is disposed between and sup-
ported by said intermediate and outer structural walls,
the thickness of said inner wall being the minimum
necessary to support said first shielding wall and
achieve said strength criterm in order to minimize the
distance between radioactive materials disposed in the
interior of the cylindrical container structure and said
first shielding wall, and wherein one end of said inner,
outer and intermediate walls is joined together by said
reinforcing ring, and wherein the other end of said
inner, outer and intermediate walls is joined together by
said end plate assembly.
26. An improved cask assembly as defmed in claim 1,
wherein said structural walls are formed from Ti-3-Al-
2.5-V.
27. An improved cask assembly as defined in claim
11, wherein said structural walls are formed from Ti-
3-Al-2.5-V.
28. An improved lightweight cask assembly as de-
fmed in claim 21, wherein said structural walls are
formed from Ti-3-Al-2.5-V.
29. An improved cask assembly for containing and
transporting a maximum amount ofradioactive material
in a cask structure of a selected maximum weight, mini-
mum impact strength and maximum surface radiation,
comprising a shielding wall formed from depleted ura-
nium, and inner and outer structural walls circumscrib-
ing the inner and outer surfaces ofthe shielding wall for
supporting said shielding wall, said inner wall defining
the interior of the cask assembly where the radioactive
material is contained, wherein the inner structural wall
is substantially formed from a titanium alloy so that said
minimum impact strength of said cask assembly may be
achieved with an inner wall of minimum thickness,
thereby minimizing the distance between said radioac-
tive waste contained in the interior ofthe cask assembly
and said shielding wall, and wherein said outer struc-
tural wall is also substantially formed from a titanium
alloy so that said minimum impact strength may be
achieved with a minimum amount of weight of wall
material.
30. An improved cask assembly as defined in claim
29, wherein said inner and outer structural walls are
formed from Ti-3-Al-2.5-V.
* * * * *

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9 balakrishnan r. nair - 4825088 - lightweight titanium cask assembly for transporting radioactive material

  • 1. United States Patent [19J Nair et al. (54] LIGHTWEIGHT TITANIUM CASK ASSEMBLY FOR TRANSPORTING RADIOACTIVE MATERIAL [75] Inventors: Balakrishnan R. Nair, North Huntingdon; Raymond V. Richardson; Raymond M. Mello, both of Greensburg, all of Pa. [73] Assignee: Westinghouse Electric Corp., Pittsburgh, Pa. [21] Appl. No.: 114,599 [22] Filed: Oct. 30, 1987 [51] Int. Cl.4 ................................................ G21F 5/00 [52] u.s. Cl............................... 250/506.1; 250/507.1; 376/272 [58] Field of Search .......................... 250/506.1, 507.1; 376/272 [56] References Cited U.S. PATENT DOCUMENTS 3,659,107 4/1972 Selle eta!. ........................ 250/506.1 3,780,306 12/1973 Anderson et al................ 250/507.1 4,116,337 9/1978 Backus ................................ 206/591 4,292,528 9/1981 Shaffer et al........................ 250/506 4,336,460 6/1982 Best eta!. ........................... 250/506 4,447,729 5/1984 Doroszlai eta!. ............... 250/506.1 4,527,065 7/1985 Poppet al........................ 250/506.1 4,650,518 3/1987 Arntzen et al................... 250/506.1 FOREIGN PATENT DOCUMENTS 2171632A 9/1986 United Kingdom ............. 250/506.1 OTHER PUBLICATIONS Defense High Level Waste (DHLW)/Defense Gener- [11] Patent Number: [45] Date of Patent: 4,825,088 Apr. 25, 1989 ated Remote Handled Transuranic Waste (RH TRU) Dual Purpose Cask, vol. II: Technical Proposal, Jul. 23, 1986. Submitted to U.S. Department of Energy in Re- sponse to: RFP No. DE-RP04-86AL33569. Primary Examiner-Carolyn·E. Fields Assistant Examiner-Jack I. Berman (57] ABSTRACT An improved, lightweight cask assembly is disclosed herein. The cask assembly generally comprises at least two, cylindrically shaped and concentrically disposed structural walls formed from a titanium alloy and a shielding wall disposed within and supported by the titanium structural walls. Both the inner and outer walls are formed from a high-strength titanium alloy. The use of such an alloy advantageously allows the thickness of the inner wall to be minimized, thereby optimizing the shielding geometry ofthe shielding wall and minimizing the weight of the amount of shielding material used in the cask. The use of such an alloy in the outer structural wall also minimizes the weight ofthe outer wall thereby contributing to the weight reduction of the cask assem- bly as a whole. The upper and lower edges of the inner and outer structural walls are bound together by a rein- forcing ring and an end plate assembly likewise formed from a titanium alloy. In the preferred embodiment, two separate shielding walls made of depleted uranium and particles of boron suspended in a silicone matrix are disposed in the spaces between inner, intermediate and outer titanium walls, respectively. 30 Claims, 7 Drawing Sheets
  • 2. U.S. Patent Apr. 25,1989 ( Sheet 1 of7 Ct ,.._ 4,825,088
  • 3. U.S. Patent Apr. 25, 1989 Sheet 2 of7 ---- I / ................ / 23"'~ / ' / I I ss J I ' I ' / ' / ........... ____ 18 4,825,088 FIG.2A FIG. 2B
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  • 5. 14 1))) >>>)/>) ) 71 r1IIUf 177/11 62 ) :J / 7 '1os::U: > >I :t! , 'I 1 t} t=t=t ---' ·-- ~ r/ / J 56 V / //10'9~~///)t1o4 V//////A FIG.4B 54~~~ ".:......::..tl ~ "-' ,., ~ 1J). • ~ ........ (C) a > ~ N Ul ~ ,...... 0 QO 0 TJJ :r n> a """ ~ -.....) .... -.. ~ f..ll -.. 0 QO QO
  • 7. U.S. Patent Apr. 25, 1989 Sheet 6 of7 4,825,088 ~ 174f ~174g J74h--0 FIG.6A FIG.6B
  • 8. U.S. Patent Apr. 25, 1989 Sheet 7 of7 4,825,088 18 FIG. 6C
  • 9. 1 4,825,088 LIGHTWEIGHT TITANIUM CASK ASSEMBLY FOR TRANSPORTING RADIOACTIVE MATERIAL 2 nated impact stresses. The resulting thickness of the wall necessary to provide the required radiation shield- ing and impact stresses leaves only a relatively small amount of space in the center of the cask which can BACKGROUND OF THE INVENTION 5 actually be used to contain and transport radioactive waste. To maximize the amount ofcarrying volume, the most effective shielding materials known are frequently integrated into the walls of the cask structure. Such This invention generally relates to casks for trans- porting radioactive materials, and is specifically con- cerned with an improved lightweight cask assembly having high strength titanium walls for transporting a maximum amount ofradioactive material within a given 10 weight limit. Casks for transporting radioactive materials such as the waste products produced by nuclear power plant facilities are known in the prior art. The purpose ofsuch casks is to ship radioactive wastes in as safe a manner as 15 possible. Such casks may be used, for example, to ship high-level vitrified waste cannisters to a permanent waste isolation site or spent fuel rods to a reprocessing facility. At the present time, relatively few of such transportation casks have been manufactured and used 20 since most of the spent fuel and other wastes generated by nuclear power plants are being stored at the reactor facilities themselves. However, the availability of such on-site storage space is steadily diminishing as an in- creasing amount of fuel assemblies and other wastes are 25 loaded into the spent-fuel pools ofthese facilities. Addi- tionally, the U.S. Department of Energy (D.O.E.) has been obligated, by way of the National Waste Policy Act of 1983, to move the spent fuel assemblies from the on-site storage facilities of all nuclear power plants to a 30 federally operated nuclear waste disposal facility start- ing in 1998. W!ille the transportation casks of the prior art are generally capable of safely transporting wastes such as spent fuel to a fmal destination, the applicants have 35 observed that there is considerable room for improve- ment, particularly with respect to vehicle-drawn, Type B casks. Specifically, the applicants have observed that the structural materials and design configuration used in these casks do not lend themselves to a maximum load- 40 ing of radioactive wastes. The resulting less-than-max- imum loading necessitates a larger number of trips by the shipper in order to complete the transportation of a given amount ofradioactive waste, thus increasing both the time and the cost of transport. However, before the 45 problems associated with maximizing the amount of waste carried by a particular cask may be fully appreci- ated, some understanding of the constraints imposed by U.S. government regulations is necessary. U.S. Department of Transportation (DOT) and state 50 highway regulations limit the gross weight ofthe waste carrying road vehicle to about 80,000 pounds for ship- ments without special permits. Since the typical tractor and trailer weighs approximately 30,000 pounds, the weight of a cask and its contents must not exceed ap- 55 proximately 50,000 pounds. These same regulations specify that the surface radiation of such cask be no greater than 200 millirems at any given point, and that the radiation emitted by the cask be no greater than ten millirems at a distance of two meters from the vehicle. 60 Other DOT regulations require that the cask be capable ofsustaining impact stresses ofup to ten Gs in the longi- tudinal direction, five Gs in the lateral direction, and two Gs in the vertical direction without yielding the wastes. The end result of these regulations is that much 65 of the 50,000 pounds must be expended in providing a wall structure that is dense enough to provide adequate shielding and strong enough to withstand the desig- materials include lead, depleted uranium, and tungsten. However, as these materials are of a very high density, the radius ofthe cask walls cannot be made too large, or the gross weight limitation of 50,000 pounds of the combination of cask and waste material will be ex- ceeded. Moreover, as U.S. government regulations require the cask design engineer to assume that such shielding materials have no structural strength and can- not be relied upon at all for compliance with the impact stress requirement, they must be integrated within structural walls which are capable of withstanding the. designated stresses. At the present time, stainless steel is the most commonly used structural wall material. The end result of the foregoing constraints of structural strength, shielding effectiveness, and the high density of the most effective known shielding materials results in a very large portion of the 50,000 pounds weight alloca- tion for a loaded cask going to the cask structure itself, rather than the weight of the waste being transported. If the cost of transporting a particular amount of radioactive waste is to be minimized, then the weight of the cask structure relative to the weight of the waste being carried must be minimized. The applicants have further observed that this objective may be accom- plished by the fulftllment of two criteria. First, the ra- dial distance between the waste being carried and the shielding material integrated into the walls of the cask structure must be minimized. If this criteria is realized, an optimum shielding geometry results wherein a maxi- mum amount of shielding is achieved with a minimum weight of shielding material. Second, the structural walls of the cask that overlie and support the shielding material should be fabricated from a material which affords maximum strength per unit weight ofwall mate- rial. The applicants have further observed that, for many materials, these two criteria are incompatible with one another. Such incompatibility becomes evi- dent when one considers that the interior surface of the shielding material must be lined with an inner structural wall in order to support the shielding material within the cask walls and to comply with the government impact stress regulations. If the distance between the waste and the shielding is to be minimized, then the material forming the inner wall must be as strong as possible per given thickness (or volume) of material. The thicker the material forming this wall is, the greater the distance between the waste and the shielding mate- rial, and the greater the radius (and hence weight) ofthe shielding material. Hence the use of a material such as a high-strength aluminum alloy would not necessarily result in any significant weight decrease of the cask as a whole. Even though such an alloy might be stronger than stainless steel on a pound-per-pound basis, and hence might reduce the weight of the outer structural wall, it would actually increase the weight needed for additional shielding material if the minimum thickness required for the inner wall was greater than the mini- mum thickness of the inner wall fabricated from stain- less steel. The end result is that both of these weight
  • 10. 3 4,825,088 4 reducing criteria are fulfilled only with a material that is substantially stronger than stainless steel both on a pound-per-pound and a volume-per-volume basis. Such a material would result in an outer structural wall of reduced weight, and would actually decrease the re- 5 quired amount of high density shielding material re- quired to achieve the maximum surface radiation con- straints. Clearly, what is needed is a cask capable of contain- ing a maximum amount of radioactive waste in a struc- 10 ture having a minimum amount of weight. Such a cask must also be capable of conducting and dissipating the heat of decay of the radioactive materials contained therein at least as well as cask wall structures made of stainless steel to avoid the creation of dangerous inter- 15 nal pressures. Finally, such a cask should be relatively simple and inexpensive to fabricate. SUMMARY OF THE INVENTION The invention is an improved lightweight cask assem- 20 bly that achieves the aforementioned objective ofcarry- ing a maximum amount of radioactive wastes in a cask structure which conforms to all U.S. government regu- lations concerning cask weight, surface radiation and impact strength limits. Generally, the improved cask 25 assembly comprises inner and outer structural walls formed substantially from a titanium alloy with a radia- tion shielding wall disposed therebetween. In the pre- ferred embodiment, the shielding wall may be made of a high-density gamma absorbing material such as de- 30 pleted uranium, lead or tungsten. To optimize shielding geometry, the inner wall of titanium alloy is rendered thic~ enough to comply with the impact strength re- quirement defmed by U.S. government regulations within a broad margin of safety, but yet thin enough to 35 provide a minimum distance between the radioactive materials disposed within the interior of the container and the shielding wall. The structural walls may further include a reinforc- ing ring for connecting together the top edges of the 40 inner and outer structural walls, as well as an end plate assembly for connecting together the bottom edges of these walls. In the preferred embodiment, both the inner and outer structural walls, the reinforcing ring and the end plate assembly are each formed from a titanium 45 alloy designated as Ti-3-Al-2.5V for its tensile and im- pact strength, and its relatively easy weldability. In the preferred embodiment of the cask assembly two separate shielding walls are provided, one for shielding gamma radiation, and the other for shielding 50 neutron radiation. The first ofthese shielding walls may be an inner wall formed from a gamnia-absorbing mate- rial such as depleted uranium, while the second of these shielding walls may be an outer shielding wall formed from a neutron-absorbing material such as particles of 55 boron suspended in a matrix of silicone. In such an embodiment, the structural walls of the cask assembly include an inner wall, an intermediate wall and an outer wall all formed from a titanium alloy. The inner shield- ing wall is disposed and supported between the inner 60 and the intermediate walls, while the outer shielding wall is disposed between and supported by the interme- diate and outer structural walls. The improved cask assembly of the invention not only reduces the weight of the cask structure on the 65 order of fifty percent, but further has superior heat conducting properties which allows the cask structure to conduct and to dissipate the heat of decay of the radioactive materials contained inside in a more effi- cient manner. This in turn minimizes any internally- generated pressures within the cask assembly, and con- tributes to the overall safety characteristics of the cask. BRIEF DESCRIPTION OF THE SEVERAL FIGURES FIG. 1 is a perspective view of the improved cask assembly ofthe invention as it would appear mounted in a biaxial restraint cradle; FIG. 2A is a cross sectional view of the improved cask assembly illustrated in FIG. 1 along the line 2A-2A with the toroidal impact limiters removed, showing the titanium structural walls used in the cask assembly; FIG. 2B is an enlarged, cross sectional view of the connecting assembly circled in FIG. 2A which rigidly interconnects the semi-cylindrical sections that form a thermal protection shell for the cask assembly; FIG. 2C is an enlargement ofthe area circled in FIG. 2B, demonstrating how the distance between the outer surface of the outer container and the inner surface of the thermal protection shell increases when the shell is exposed to a source of thermal radiation such as a fire; FIG. 3 is a cross sectional side view of the cask as- sembly, showing how one ofthe titanium cladded shield inserts slidably fits into the interior of the outer con- tainer, and how screw-type, double-lidded closures (shown in exploded form) may be used to close and seal both the shield insert and the outer container; FIG. 4A is an enlarged cross sectional side view of the vent, purge, and drain assembly circled in FIG. 3, showing the drain pipe, the vent pipe, the drain and vent plugs, and the drain tube thereof; FIG. 4B is a cross sectional side view of the area encompassed within the lower circle in FIG. 3, showing how the bottom end of the drain tube fits into a fluid conducting groove cut into the conical bottom of the outer container of the cask assembly; FIG. 5 is a cross sectional side view of the improved cask assembly of the invention, showing an alternative titanium cladded shield insert disposed within the inte- rior of the outer container that is particularly well suited for carrying neutron-emitting radioactive materi- als; FIG. 6A is a plan view of a breech-lock, double-lid- ded closure that may be used to close and seal both the shield insert and the outer container; FIG. 6B is a cross sectional view of the closure illus- trated in FIG. 6A along the lines 6B-6B, and FIG. 6C is an enlarged view ofthe area encompassed within the circle in FIG. 6B, illustrating how the flanges and notches which circumscribe the outer edge of the closure and the inner edge of the access opening of the outer container interfit with one another, and further illustrating how the sealing bolts sealingly engage the gasket of the inner lid around this opening. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT With reference now to FIG. 1, wherein like numerals designate like components throughout all the several figures, the invention is a lightweight cask assembly 1 having structural walls formed from a titanium alloy that is particularly useful in carrying radioactive materi- als of different activities aboard a vehicle such as a tractor-trailer. In use, the cask assembly is typically mounted within a novel biaxial restraint cradle 3, which
  • 11. 5 4,825,088 6 in turn is secured onto the trailer of a tractor-trailer (not candy adding to the weight thereof, yet is thick enough shown). Generally, the cask assembly itself has a cylin- to maintain the structural integrity needed to expand drical body 5 which is circumscribed on either end by away from the outer walls of the outer container when toroidal impact limiters 7a and 7b. Each of these impact exposed to a source ofintense thermal radiation, such as limiters 7a, 1b is a donut-shaped shell of yieldable alumi- 5 a ftre. Finally, the preferred thickness of one-half on an num which is approximately one-half of an inch thick. inch provides enough mass to give the entire thermal Each of the toroidal impact limiters 7a, 1b is mounted protection shell 20 a signiftcant latent heat of fusion, around its respective end of the cylindrical body 5 by which will provide still more thermal protection means of a support ring assembly Sa, 8b which in turn is through ablation should the cask 1 be exposed to intense secured to the cylindrical body 5 by a plurality ofbolts 10 heat. 9. Support ring assembly 8b is formed from a titanium A plurality of top and bottom connecting assemblies alloy and is part of the end plate assembly 15 discussed 28, 29 are used to rigidly interconnect the two semi- hereinafter. Disposed between the impact limiters 7a, 1b cylindrical shell sections 24a, 24b. Since each of the are a pair of opposing trunnions lta, ltb and ltc, ltd. connecting assemblies 28, 29 are identical in structure, a The two pairs of trunnions are disposed 180 degrees 15 description will be made only of the top connecting apart around the cylindrical body 5 ofthe cask assembly assembly 28 circled in FIG. 2A. 1, and are receivable within two pairs of turnbuckle This connecting assemply 28 is formed from a pair of assemblies 12a, 12b, and 12c, 12d (ofwhich only 12a and opposing semicircular lugs 30a and 30b which are inte- 12b are visible) that form part ofthe cradle 3. The cylin- grally formed along the edges of the shell sections 24a drical body 5 is capped by a closure 13 at one end, and 20 and 24b respectively. These lugs 30a, 30b include mutu- an end plate assembly 15 formed from a titanium alloy ally alignable bore holes 31a and 31b for receiving a (shown in FIG. 3) at the other end. As is best seen in connecting bolt 32. The threaded end 33 of the bolt 32 FIGS. 3 and 5, the cylindrical body 5 ofthe cask assem- is engaged to a tension nut 34 as shown in FIG. 2B. The bly 1 is generally formed by an outer container 18 distance between the two lugs 30a, 30b (and hence the which is surrounded by a thermal protection shell20 on 25 distance between the edges of the shell sections 24a, its exterior, and which contains in its interior one oftwo 24b) is largely determined by the extent of which the different shield inserts 22 or 23, depending upon the end 33 ofthe bolt 32 is threaded through the tension nut activity and type of radiation emitted by the material to 34. A lock washer 35 is disposed between the tension be transported. While only two speciftc types of shield nut 34 and the lug 30a to prevent the nut 34 from be- inserts 22 and 23 are specillcally disclosed herein, it 30 coming inadvertently loosened. A pair of lock nuts 36a, should be noted that the inserts 22 and 23 are merely 36b are threadedly engaged near the center portion of exemplary, and that the improved cask assembly may in the connecting bolt 32 between the two lugs 30a and fact be used with any number ofdifferent types ofshield 30b. These lock nuts provide two functions. First, when inserts formed of different shielding materials having properly adjusted, they prevent the tension nut 34 from different wall thicknesses for handling radioactive rna- 35 applying excess tensile forces between the two shell terial within a broad range of activity and radiation sections 24a and 24b which might interfere with their type. expansion away from the outer container 18 in the event With reference now to FIGS. 2A, 2B, and 2C, the the cask assembly is exposed to a ftre or other source of thermal protection shell 20 which circumscribes the intense heat. Second, the nuts 36a, 36b eliminate all outer container 18 ofthe cask assembly 1is formed from 40 slack or play between the lugs 30a, 30b, thus insuring a pair of semi-cylindrical shell sections 24a, 24b which that the connecting assembly 28 rigidly interconnects are rigidly interconnectable into thermal contact with the two shield sections 30a, 30b. Again, lock washers one another. Each ofthe shell sections 24a, 24b includes 37a, 31b are disposed between the lock nuts 36a and 36b a pair of cut-outs 26 for admitting the trunnions lta, and their respective lugs 30a and 30b to prevent any ltb, ltc, and ltd. Each of the shell sections 24a, 24b is 45 inadvertent loosening from occurring. formed from a metal having a thermal coefficient of An overlap 40 is provided between the edges of the expansion which is greater than that of the metal that two shell sections 24a and 24b to establish ample ther- forms the walls of the outer container 18, and which is mal contact and hence thermal conductivity between at least as heat-conductive as the metal which forms the these shell sections. The overlap 40 is formed from an walls 54 of the outer container 18. When the outer wall 50 outer flange 42 and recess 44 provided along the edge of of the outer container 18 is formed from titanium, the shell section 24a which interftts with a complementary shell sections 24a, 24b are preferably formed from alu- outer flange 46 and recess 48 provided along the oppos- minum or magnesium or an alloy of either or both of ing edge of shield section 24b. The actual length of the these metals. The coefficient of thermal expansion of overlap 40 will vary depending upon the distance be- these metals is approximately twice that of the thermal 55 tween the two lugs 30a and 30b as adjusted by the bolt coefficient ofexpansion oftitanium. Moreover, the high 32, tension nut 34, and lock nuts 36a and 36b. coefficient of thermal conductivity of each such metal In operation, the two sections 24a, 24b ofthe thermal insures that the thermal protection shell 20 will not protection shell 20 are installed over the cask assembly signiftcantly obstruct the conduction of decay heat 1 by aligning the various cutouts 26a, 26b, 26c, and 26d conducted through the walls of the outer container 18 60 with the corresponding trunnions of lta, ltb, ltc, and which is generated by the radioactive material held ltd which project from the cylindrical body 5, and within the cask assembly 1. When the diameter of the placing the sections 24a, 24b together so that the lugs outer container 18 is between forty and sixty inches, a 30a and 30b of each of the connecting assemblies 28, 29 wall thickness of approximately one-half of an inch is are in alignment with one another and the flanges and preferred for both of the shell sections 24a, 24b. Such a 65 recesses 42, 44, and 48, 46 of each overlaps 40 are inter- wall thickness renders the thermal protection shell 20, fttted. Next, the bolt 32, tension nut 35, lock nuts 36a, as a whole, thin enough to be conveniently retrofttted 36b, and lock washers 35, 31a, and 37b are installed in over many existing transportation casks without signift- their proper positions with respect to the lugs 30a, 30b
  • 12. 7 4,825,088 8 of each of the connecting assemblies 28, 29. The tension . switches from conductive and convective to radiative. nut 34 is then screwed over the threaded end 33 of Thus the three mil gap provides a substantial thermal connecting bolt 32 until the interior surface of each of resistor between the fire or other source ofintense infra- the shell sections 24a and 24b is pulled into intimate red radiation in the outer container 18 of the cask 1. thermal contact with the outside wall 54 of the outer 5 With reference now to FIGS. 3, 4A, 4B, and 5, the container 18. In the preferred method of installing the side walls of the outer container 18 of the improved thermal protection shield, the tension nut 34 of each of cask 1 are a laminate formed from the previously men- the connecting assemblies 28, 29 is initially torqued to a tioned outer wall 54, an inner wall 56, and a center layer selected maximum on the threaded shaft of the bolt 32 58 of shielding material. In the preferred embodiment, until the nut 34 imparts a significant tensile force be- 10 both the outer wall 54 and inner wall 56 is formed from tween the two lugs 30a and 30b. This tensile force tends a high strength alloy oftitantium, such as Ti-3-Al-2.5-V, to squeeze the two shell sections 24a and 24b together or Ti-6-Al-4-V. Such a titanium alloy is approximately around the outer wall 54 of the outer container 18 in a three to four times stronger than most stainless steel on clamp-like fashion, which in turn removes any signill- a pound-per-pound basis. Moreover, because titanium is cant gaps between the outer surface of the wall 54 and 15 about half the density of most stainless steels, this tita- the inner surface of the shell sections 24a and 24b by nium alloy is about 75% to 100% stronger than most bending these sections into conformity with one an- stainless steel on a volume-per-volume basis. The end other. In the next step, each of the nuts 34 is relaxed result is that both the outer wall 54 and the inner wall 56 enough to prevent these tensile clamping forces from may be made substantially thinner with a material only interfering with the.expansion ofthe thermal protection 20 about one-half as dense as stainless or low alloy steel. shell 20 in the event of a fire, yet not so much as to cause Hence the savings in weight are manifest. While other the surfaces ofthe shell20 and the outer container from high strength alloys of titanium may be used, Ti-3-Al- becoming disengaged with one another. Thereafter, the 2.5-V is preferred for its easy weldability. Disposed lock nuts 36a and 36b are tightened against the faces of between the outer wall 54 and the inner wall 56 is a their respective lugs 30a and 30b to remove all slack in 25 layer of Boro-Silicone, which is a shielding material each connecting assembly 28, 29. The end result is a formed from particles ofboron suspended in a matrix of rigid interconnection between opposing edges of the silicone. This material advantageously absorbs neutrons shield sections 24a and 24b, wherein each of the oppos- from neutron-emitting radioactive materials (such as ing lugs 30a and 30b is tightly sandwiched between the transuranic elements), and further is a relatively good tension nut 34 and lock nut 36a, or the head of the bolt 30 conductor of heat. It is a rubbery material easily cast, 38 and lock nut 36b, respectively. and may be melted and poured between the inner and If the outer container has no trunnions lla, llb, llc, outer walls 54, 56 of the outer container 18 during it lld, or other structural members which would prevent manufacture. Boro-Silicone is available from Reactor the surfaces of the shell 20 and outer container 18 from Experiments, Inc., and is a registered trademark of this coming into intimate thermal contact, the shell 20 may 35 corporation. assume the form of a tubular sleeve which may be, in The bottom of the outer container 18 is formed by an effect, heat shrunk into contact over the container 18. end plate assembly 15 that includes an outer plate 60, an This alternative method of installation comprises the inner plate 62, a layer of center shielding material 64, steps removing the impact limiters 7a, 7b, ofheating the the previously mentioned support ring assembly 8b and shell to a temperature sufficient to radially expand it, 40 a lower reinforcing ring 65. In the preferred embodi- sliding it over the wall 54 of the outer container 18, ment, the outer plate 60 is again formed from a titanium allowing it to cool and contract into intimate thermal alloy such as Ti-3-Al-2.5-V approximately one-eighth contact with the wall 54, and reinstalling the impact inch thick. The inner plate 62, like the inner wall 56, is limiters 7a, 7b. again formed from Ti-3-Al-2.5-V approximately one FIG. 2C illustrates the typical gap condition between 45 inch thick. The center shielding material 64 is again the inner surface of the thermal protection shell 20 and preferably Boro-Silicone for all the reasons mentioned the outer surface ofthe outer container 18. Under ambi- in connection with the center shielding material 58 of ent conditions, these two opposing surfaces are either in the side walls of the container 18. The titanium alloy direct contact with one another, or separated by only a inner plate 62 is joined around the bottom edge of the tiny gap 50 which may be as much as one mil. Such a 50 inner wall 56 360 degrees via weld joint 66. The top of one mil separation at various points around the cask the outer container 18 includes a reinforcing ring 68 assembly 1 does not significantly interfere with the again made of Ti-3-Al-2.5-V. This ring 68 is preferably conduction ofheat between the wall 54 ofouter cask 18, about two inches thick throughout its length, and is and the thermal protection shell20. However, when the integrally connected to the inner wall 56 of the con- cask assembly 1 is exposed to a source of intense ther- 55 tainer 18 by a 360 degree weld joint 69. The upper edge mal radiation such as a fire, the substantially higher ofthe ring 68 is either threaded or stepped to accommo- thermal coefficient of expansion of the aluminum or date one of the two types of improved closures 115b or magnesium forming the shell 20 will cause it to expand 117b, as will be explained in detail hereinafter. radially away from the outer surface of the outer con- With specific reference now to FIGS. 3 and 5, the tainer 18, leaving an air gap 53 (shown in phantom) 60 cask assembly 1 is formed from the outer container 18 between the two surfaces. Moreover, since the thermal and shell 20 in combination with one of two different protection shield 20 is formed from a metal having good shield inserts 22 (illustrated in FIG. 3) or 23 (illustrated heat conductive properties, this differential thermal in FIG. 5). Each of the shield inserts 22, 23 is formed expansion is substantially uniform throughout the entire from an outer cylindrical wall 72 which is preferably circumference of the shield 20, which means that the 65 one-half inch thick and a cylindrical inner wall 74 resulting insulatory air gap 53 is likewise substantially which is approximately one-eighth of Ti-3-Al-2.5-V. uniform. When this gap exceeds approximately two and Each of the shield inserts 22 and 23 includes a layer of one-half mils, the primary mode of heat transfer shielding material 76 between their respective outer and
  • 13. 9 4,825,088 10 inner walls 72, 74. However, in shield insert 22, this shielding material is formed from a plurality of ring-like sections 78a, 78b, and 78c of either depleted uranium or tungsten. These materials have excellent gamma shield- ing properties, and are particularly well adapted to 5 contain and shield radioactive material emitting high intensity gamma radiation. Of course, a single tubular layer of depleted uranium or tungsten could be used in lieu of the three stacked ring-like sections 78a, 78b, and 78c. However, the use ofthe stacked ring-like sections is 10 preferred due to the difficulty of fabricating and ma- chining these metals. To effectively avoid radiation streaming at the junctions between the three sections, overlapping tongue and groove joints 79 (see FIG. 4A) are provided at each junction. By contrast, in shield 15 insert 23, a layer ofpoured lead 80 is used as the shield- ing material 76. While lead is not as effective a gamma shield as depleted uranium, it is a better material to use in connection with high-neutron emitting materials, such as the transuranic elements. Such high neutron 20 emitters can induce secondary neutron emission when depleted uranium is used as a shielding material. While such a secondary neutron emission is not a problem with tungsten, this metal is far more difficult and expen- sive to fabricate than lead, and is only marginally better 25 as a gamma-absorber. Therefore, lead is a preferred shielding material when high-neutron emitting materi- als are to be transported. In both of the shield inserts 22, 23, the bottom edges of the inner and outer walls 72, 74 are welded around a bottom plate 82, while the upper 30 edges of these walls are both welded around an insert reinforcing ring 89. Both bottom plate 82 and ring 89 are (ormed from Ti-3-Al-2.5V. It should be noted that in the preferred embodiment, the use ofa high strength titanium alloy such as Ti-3-Al- 35 2.5V allows the inner wall 74 of each of the shield in- serts 22 and 23 to be much thinner than ifthis wall were made ofsteel and yet still comply with the U.S. govern- ment impact stress criteria. Such thin inner wall mini- mizes the distance between the shielding material 76 40 and the radioactive waste disposed inside the insert 22, 23, which in tum minimizes the weight of the shielding material 76 required to meet U.S. government surface radiation requirements. The radius of the interior of the shield inserts 22 and 23 will be custom dimensioned 45 with a particular type of waste to be transported so that the inner wall 74 of the insert comes as close as possible into contact with the radioactive material contained therein. The applicants have noted that fulfillment of the foregoing criteria provides the most effective shield- 50 ing configuration per weight of shielding material. Ad- ditionally, the thickness and type of shielding material 76 will be adjusted in accordance with the activity of the material contained within the shield insert 22, 23 so that the surface radiation of the cask assembly 1 never 55 exceeds 200 mr. The fulfillment of all these criteria maximizes the capacity of the cask assembly 1 to carry radioactive materials while simultaneously minimizing the weight of the cask. The use of titanium alloy in the outer and inner walls 60 54, 56, 72, 74 of both the outer container 18 and shield inserts 22, 23 has the further advantage ofenhancing the overall thermal conductivity of the cask assembly. De- spite the fact that the heat conductivity of titanium is only about half as great as the heat conductivity of 65 conventional structural materials such as 304 stainless steel, the fact that the walls 54, 56, 72 and 74 may be made so much thinner as a result of the higher strength of titanium more than offsets the difference in thermal conductivity. The end result is that the use of titanium not only results in a lighter-weight cask, but a safer cask capable ofmore effectively dissipating the heat ofdecay of the radioactive materials contained therein, hence insuring that this heat will not create unwanted pres- sures with the cask assembly 1. FIGS. 4A and 4B illustrate the vent, purge, and drain assembly 90 of the outer container 18. This assembly 90 includes a threaded drain pipe 92 for receiving a drain plug 94. The inner end 96 of the drain plug 94 is coni- cally shaped and seatable in sealing engagement with a complementary valve seat 97located at the inner end of the pipe 92. Wrench flats 98 integrally formed at the outer end of the drain plug 94 allow the plug 94 to be easily grasped and rotated into or out of sealing engage- ment with the valve seat 94. A vent pipe 100 is obliquely disposed in fluid communication with the end of the drain pipe 92. A threaded vent plug 102 is engageable into and out of the vent pipe 100. A screw head 103 is provided at the outer end of the vent plug 102 to facili- tate the removal and insertion of the threaded plug 102 into the threaded interior of the vent pipe 100. A drain tube 104 is fluidly connected at is upper end to the bottom of the valve seat 97 by way of a fitting 106. In the preferred embodiment, the drain tube 104 is formed from stainless steel, and is housed in a side groove 108 provided along the inner surface of the wall 56 of the outer container 18. As is most easily seen in FIG. 4B, the lower open end 109 ofthe drain tube 104 is disposed in a bottom groove UO which extends through the shallowly conical floor U2 of the outer container 18. In operation, the vent, purge, and drain assembly may be used to vent the interior of the outer container 18 by removing the vent plug 102 from the vent pipe 100, screwing an appropriate fitting (not shown) into the threaded vent pipe 100 in order to channel gases to a mass spectrometer, and simply screwing the conical end 96 of the drain plug 94 out of sealing engagement with the valve seat 97. If drainage is desired, the drain plug 94 is again removed. A suction pump is connected to the drain pipe 92 in order to pull out, via drain tube 104, any liquids which may have collected in the bottom groove UO of the conical floor U2 of the outer container 18. Gas purging is preferably accomplished after draining by removing the vent plug 102, and connecting a source of inert gas to the drain pipe 92. The partial vacuum within the container 18 that was created by the suction pump encourages inert gas to flow down through the drain tube 104. Although not specifically shown, the interior of the drain plug 98 may be provided with one or more rupture discs to provide for emergency pres- sure relief in the event that the cask assembly 1 is ex- posed to a source of intense thermal radiation, such as a fire, over a protracted period of time. The closure 13 used in connection with the cask 1 may be either screw-type double-lidded closures USa, USb (illustrated in FIG. 3), or breech-lock double-lid- ded closures U7a, U7b (illustrated in FIG. 5). With reference now to FIG. 3, each ofthe screw-type closures USa, USb includes an outer lid 120a, 120b, and an inner lid 122a, 122b. The inner lid 122a, 122b in tum includes an outer edge 124a, 124b which is seatable over the ledge 126a, 126b provided around the opening 128a, 128b of the shield insert 22 or the outer container 18 respectively. A gasket 130a, 130b circumscribes the outer edge 124a, 124b of each of the inner lids 122a, 122b of the two closures USa, USb. In the preferred
  • 14. 4,825,088 12 11 embodiment, these gaskets 130a, 130b are formed of Viton because of its excellent sealing characteristics and relatively high temperature limit (392 degrees F.) com- pared to other elastomers. The gasket 130a, 130b of each of the inner lids 122a and 122b is preferably re- 5 ceived and held within an annular recess (not shown) that circumscribes the outer edge 124a, 124b of each of the inner lids 122a, 122b and the ledges 126a, 126b. To facilitate the insertion of shield insert 22 into the con- tainer 18, it is important to note that the opening 128b of 10 the container 18 is at least as wide as the interior of the container 18 at all points. Each of the outer lids 120a, 120b of the screw-type closures USa, USb includes a threaded outer edge 134a, 134b which is engageable within a threaded inner edge 15 136a, 136b that circumscribes the openings 128a, 128b of the shield insert 22 and the outer container 18 respec- tively. Swivel hooks 137a, 137b (indicated in phantom) may be detachably mounted to the centers of the outer lids 120a, 120b to facilitate the closure operation. Fi- 20 nally, both the outer lids 120a, 120b of the screw-type closures USa, USb includes a plurality of sealing bolts 138a-h, 139a-h, threadedly engaged in bores extending all the way through the outer lids 120a, 120b for a pur- pose which will become apparent shortly. 25 To seal the cask assembly 1, inner lid 122a is lowered over ledge 126a ofthe shield insert 22 so that the gasket 130 is disposed between the outer edge 124a ofthe inner ledge 122a and ledge 126a. The detachably mountable swivel hook 137 is mounted onto the center ofthe outer 30 lid 120a. The outer lid 120a is then hoisted over the threaded inner edge 136a of the shield insert 22. The threaded outer edge 136a of the shield insert is then screwed into the threaded inner edge 136a to the maxi- mum extent possible. The axial length of the screw 35 threads 134a and 136a are dimensioned so that, after the outer lid 120a is screwed into the opening 128a to the maximum extent possible, a gap will exist between the inner surface of the outer lid 120a and the outer surface of the inner lid 122a. Once this has been accomplished, 40 the securing bolts 138a-h are each screwed completely through their respective bores in the outer lid 120a so that they come into engagement with the inner lid 122a, thereby pressing the gasket 130a and into sealing en- gagement between the ledge 126a and the outer edge 45 124a ofthe lid 122a. The particulars ofthis last step will become more apparent with the description ofthe oper- ation of the breech-lock double-lidded closures U7a, U7b described hereinafter. To complete the closure of the cask assembly 1, the outer screw-type closure USb 50 is mounted over the opening 128b ofthe outer container 18 in precisely the same fashion as described with re- spect to the opening 128a of the shield insert 22. With r~ference now to FIGS. S, 6A, and 6B, the breech-lock double-lidded closure U7a, U7b also in- 55 eludes a pair ofouter lids 140a, 140 which overlie a pair of inner lids 142a, 142b respectively. Each of the inner lids 142a, 142b likewise includes an outer edge 144a, 144b which seats over a ledge 146a, 146b that circum- scribes the opening 148a, 148b of the shielding insert 23 60 and outer container 18, respectively. Each of the outer edges 144a, 144b is circumscribed by a gasket 1S0a, 1SOb for effecting a seal between the edges 144a, 144b and their respective ledges 146a, 146b. Like opening 128b, opening 148b is at least as wide as the interior of 65 the outer container 18. Thus far, the structure of the breech-lock double-lid- ded closures U7a, U7b has been essentially identical with the previously described structure of the screw- type double-lidded closures 115a, 115b. However, in lieu of the previously described screw threads 134a, 134b, the outer edges 154a, 154b ofeach ofthe outer lids 140a, 140b are circumscribed by a plurality ofuniformly spaced arcuate notches 156a, 156b which defme a plu- rality of arcuate flanges 158a, 158b. Similarly, the inner edges 160a, 160b which circumscribe each of the open- ings 148a, 148b of the shield insert 23 and outer con- tainer 18, respectively, include notches 162a, 162b which circumscribe the inner edges 160a, 160b of the shield insert 23 and the outer container 18. As may best be seen in FIG. 6A and 6C, such dimensioning allows the flanges 164a, 164b of each of the outer lids 140a, 140b, to be inserted through the notches 162a, 162b of each of the openings 148a. 148b and rotated a few de- grees to a securely locked position wherein the arcuate flanges 158a, 158b of the outer lids 140a, 140b are over- lapped and captured by the arcuate flanges 164a, 164b that circumscribe the inner edges 160a, 160b. It should be further noted that the axial length L1 (illustrated in FIG. 6B) of the interlocking flanges 158a, 158b and 164a, 164b is sufficiently short to leave a small gap L2 between the inner surface of the outer lids 140a, 140b and the outer surface of the inner lids 142a, 142b. The provision ofsuch a small distance L2 between the outer and inner lids allows the outer lids 140a, 140b to be rotated a few degrees into interlocking relationship with their respective notched inner edges 160a, 160b without transmitting any rotary motion to the inner lids 142a, 142b which could cause the inner lid gaskets 150a, 150b to scrape or wipe across their respective ledges 146a, 146b. Connected around the outer edges of the outer lids 140a, 140b are three suspension pin assemblies 166a, 166b, and 166c and 167a, 167b, 167c are uniformly spaced 120 degrees apart on the edges of their respec- tive outer lids 140a, 140b. As the structure of each sus- pension pin assembly is the same, only a suspension pin assembly 166a will be described. With reference now to FIG. 6C, suspension pin as- sembly 166a includes a suspension pin 168 which is slideably movable along an annular groove 170 pro- vided around the circumference of each of the inner ledges 142a, 142b. A simple straight-leg bracket 172 connects the suspension pin 168 to the bottom edge of its respective outer lid. In operation, the suspension pin assemblies 166a, 166b, 166c, and 167a, 167b, 167c, serve two functions. First the three suspension pin assemblies attached around the edges of the two outer lids 140a and 140b mechanically connect and thus unitize the inner and outer lids ofeach ofthe breech-lock closures 117a, 117b so that both the inner and the outer lids of each of the closures 177a and 117b may be conveniently lifted and lowered over its respective opening 148a, 148b in a single convenient operation. Secondly, the pin-and- groove interconnection between the inner and the outer lids of each of the two breech-lock type closures 117a and 117b allows the outer lids 140a and 140b to be ro- tated the extent necessary to secure them to the notched outer edges 160a, 160b of their respective containers without imparting any significant amount of torque to their respective inner lids 142a, 142b. This advanta- geous mechanical action in turn prevents the gaskets 1SOa and 150b from being wiped or otherwise scraped across their respective ledges 146a, 146b. In the pre- ferred embodiment, the width of the groove 170 is de-
  • 15. 13 4,825,088 14 liberately made to be substantially larger than the width 4. An improved cask assembly as defmed in claim 1, wherein said shielding wall includes particles of boron suspended in a matrix of silicone. of the pin 168 so that the pin 168 may avoid any contact with the groove 170 when the outer lids 140a, 140b are rotated into interlocking relationship with their respec- tive containers 23 and 18. 5. An improved cask assembly as defmed in claim 1, 5 wherein said shielding wall includes tungsten. With reference again to FIG. 6A and 6C, each of the outer lids 140a, 140b includes eight sealing bolts 174a-h, 174.1a-h equidistantly disposed around its circumfer- ence. Each of these sealing bolts 174a-h, 174.1a-h is receivable within a bore 175 best seen in FIG. 6C. 10 Each of these bores 175 includes a bottom-threaded portion 176 which is engageable with the threads 176.1 of its respective bolt 174a-h, 174.1a-h as well as a cen- trally disposed, non-threaded housing portion 177. At its upper portion the bore 175 includes an annular re- 15 taining shoulder 178 which closely circumscribes the shank 179 of its respective bolt 174a-h, 174.1a-h. The retaining shoulder 178 insures that none of the sealing bolts 174a-h, 174.1a-h will inadvertently fall out of its respective bore 175 in the outer lid 140a, 140b. In opera- 20 tion, each of the sealing bolts 174a-h is screwed up- wardly into its respective bore 175 until its distal end 179.1 is recessed within the threaded portion 176 of the bore 175. After the outer lid 140a or 140b has been 25 secured into the notched inner edge 160a or 160b of its respective container 23 or 18, the sealing bolts 174a-h are screwed down into the position illustrated in FIG. 6C until their distal ends 179.1 forcefully apply a down- ward-direction force around the outer edges 144a, 144b 30 of their respective inner lids 142a, 142b. Such a force presses the gaskets 150a and 150b into sealing engage- ment against their respective ledges 146a, 146b. It should be noted that the same bolt and bore configura- tion is heretofore described is utilized in the screw-type 35 double-lidded closures USa, 115b. To insure that the outer lids l40a and 140b will not become inadvertently rotated out of locking engage- ment with their respective vessels 23 or 18, a locking bracket 180 is provided in the position illustrated in 40 FIG. 6A and 6B in each of the outer lids 140a, 140b after they are rotated shut. Each locking bracket 180 includes a lock leg 182 which is slid through mutually registering notches 156a, 156b, and 162a, 162b after the outer lids 140a and 140b have been rotated into locking 45 engagement with the inner edges 160a, 160b of either the shielding insert 23 or the outer container 18. In the case of outer lid 140b, the mounting leg 184 is secured by means oflocking nuts 186a, 186b. In the case ofouter lid 140a, the mounting leg 184 is captured in place by 50 inner lid 142b which abuts against it. Although not specifically shown in any of the drawings, each of the outer lids 120a, 120b of the screw-type double-lidded closures 115a, 115b is similarly secured. However, in- stead of a locking bracket 180, a locking screw (not 55 shown) is screwed down through the outer edges of each ofthe outer lids 120a, 120b and into a recess precut in each of the inner lids 122a, 122b. We claim: 1. An improved cask assembly for containing radio- 60 active materials, comprising a container having a shield- ing wall substantially formed from a radiation shielding material, and structural walls formed at least in part by titanium for supporting said shielding wall. - 2. An improved cask assembly as defmed in claim 1, 65 wherein said shielding wall includes depleted uranium. 3. An improved cask assembly as defmed in claim 1, wherein said shielding wall includes lead. 6. An improved cask assembly as defmed in claim 1, wherein said structural walls include an inner wall and an outer wall, and wherein said shielding wall is dis- posed between said inner and outer walls. 7. An improved cask assembly as defmed in claim 6, wherein said structural walls further include a reinforc- ing ring also formed at least in part by titanium for interconnecting one end of said inner and outer walls. 8. An improved cask assembly as defmed in claim 7, wherein said structural walls further include an end plate assembly also formed at least in part by titanium for interconnecting the other end ofsaid inner and outer walls. 9. An improved cask assembly as defmed in claim 6, wherein said inner wall and outer wall are substantially formed from a titanium alloy. 10. An improved cask assembly as defmed in claim 6, wherein the inner wall is thick enough to support the shielding wall, yet thin enough to provide a minimum distance between radioactive materials disposed within the interior of the container and the shielding wall. 11. An improved cask assembly for containing radio- active materials, comprising a cylindrical container having a shielding wall substantially formed from a radiation shielding material, and structural walls includ- ing inner and outer walls circumscribing the inner and outer surfaces of the shielding wall for supporting said shielding wall, wherein said structural walls are formed substantially from a titanium alloy. 12. An improved cask assembly as defmed in claim 11, wherein the inner wall is thick enough to support the shielding wall, yet thin enough to provide a mini- mum distance between the radioactive materials· dis- posed within the interior ofthe container and the shield- ing wall. 13. An improved cask assembly as defmed in claim 11, wherein the shielding wall is formed substantially from depleted uranium. 14. An improved cask assembly as defined in claim 11, wherein the shielding wall is formed substantially from lead. 15. An improved cask assembly as defmed in claim 11, wherein the shielding wall is formed substantially from tungsten. 16. An improved cask assembly as defmed in claim 11, wherein the shielding wall is formed substantially from particles of boron suspended in a matrix of sili- cone. 17. An improved cask assembly as defined in claim 11, wherein a reinforcing ring also formed substantially from a titanium alloy for interconnecting one end of said inner and outer walls. 18. An improved cask assembly as defmed in claim 17, wherein said structural walls further include an end plate assembly also formed substantially from a titanium alloy for interconnecting the other end of said inner and outer walls. 19. An improved cask assembly as defmed in claim 18, wherein said end plate assembly includes a layer of shielding material. 20. An improved cask assembly as defined in claim 19, wherein said layer of shielding material is formed
  • 16. 15 4,825,088 16 from particles of boron suspended in a matrix of sili- cone. 21. An improved cask assembly for containing and transporting radioactive material ofthe type required to meet selected minimum strength and maximum weight 5 criteria, comprising a cylindrical container structure having at least one shielding wall substantially formed from a radiation shielding material, inner and outer structural walls circumscribing the inner and outer sur- faces of the shielding wall respectively, for supporting 10 said shielding wall and for providing structural strength to the cask assembly, the interior of the cask assembly being defmed by the inner wall, wherein said inner wall is substantially formed from a titanium alloy so that the thickness of said wall may be minimized, thereby mini- 15 mizing the distance between the shielding wall and the radioactive wastes disposed in the interior of the cask assembly, and wherein the outer wall is also substan- tially formed from a titanium alloy in order to achieve said selected strength criteria with a minimumweight of 20 wall material. 22. An improved lightweight cask assembly as de- fmed in claim 21, further including a second shielding wall substantially formed from a radiation shielding material whose interior surface circumscribes the outer 25 wall, and further including a second outer wall whose interior surface circumscribes the exterior surface ofthe second shielding wall, wherein the second outer wall is also substantially formed from a titanium alloy. 23. An improved lightweight cask assembly as de- 30 fined in claim 22, wherein the first shielding wall is substantially formed from depleted uranium for absorb- ing gamma radiation. 24: An improved lightweight cask assembly as de- fmed in claim 22, wherein said second shielding wall is 35 substantially formed from a matrix of boron particles suspended in a matrix ofsilicone for absorbing neutrons. 25. An improved cask assembly for containing and transporting radioactive material ofthe type required to meet selected minimum strength and maximum weight 40 criteria, comprising a cylindrical container structure having first and second shielding walls formed from depleted uranium and boron particles suspended in a matrix of silicone, respectively, and structural walls formed substantially from titanium including an outer 45 wall, an intermediate wall and an inner wall, a reinforc- ing ring and an end plate assembly, wherein said first 50 55 60 65 shielding wall is disposed between and supported by said inner and intermediate structural walls, and said second shielding wall is disposed between and sup- ported by said intermediate and outer structural walls, the thickness of said inner wall being the minimum necessary to support said first shielding wall and achieve said strength criterm in order to minimize the distance between radioactive materials disposed in the interior of the cylindrical container structure and said first shielding wall, and wherein one end of said inner, outer and intermediate walls is joined together by said reinforcing ring, and wherein the other end of said inner, outer and intermediate walls is joined together by said end plate assembly. 26. An improved cask assembly as defmed in claim 1, wherein said structural walls are formed from Ti-3-Al- 2.5-V. 27. An improved cask assembly as defined in claim 11, wherein said structural walls are formed from Ti- 3-Al-2.5-V. 28. An improved lightweight cask assembly as de- fmed in claim 21, wherein said structural walls are formed from Ti-3-Al-2.5-V. 29. An improved cask assembly for containing and transporting a maximum amount ofradioactive material in a cask structure of a selected maximum weight, mini- mum impact strength and maximum surface radiation, comprising a shielding wall formed from depleted ura- nium, and inner and outer structural walls circumscrib- ing the inner and outer surfaces ofthe shielding wall for supporting said shielding wall, said inner wall defining the interior of the cask assembly where the radioactive material is contained, wherein the inner structural wall is substantially formed from a titanium alloy so that said minimum impact strength of said cask assembly may be achieved with an inner wall of minimum thickness, thereby minimizing the distance between said radioac- tive waste contained in the interior ofthe cask assembly and said shielding wall, and wherein said outer struc- tural wall is also substantially formed from a titanium alloy so that said minimum impact strength may be achieved with a minimum amount of weight of wall material. 30. An improved cask assembly as defined in claim 29, wherein said inner and outer structural walls are formed from Ti-3-Al-2.5-V. * * * * *