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National Aeronautics and Space Administration




                                                    LEARNING
                                                   FROM PAST
                                                  EXPERIENCES


                                                   Michael W. Hulet
                                                        NASA
                                                 Johnson Space Center




www.nasa.gov                                                                 1
                                                                        12/507
National Aeronautics and Space Administration




                                                Introduction

The goal of this presentation is to examine
what we can extrapolate from previous
Lessons Learned attempts and suggest
possible improvements.




                                                               2
National Aeronautics and Space Administration




                                                Background

• Modernization project involving risk
  management & program assurance tasks
• Electrical near-fatality MIB identified 2
  similar previous occurrences in the same
  facility
• Gulfstream III aircraft engine overheating
• Unexpected odor in the EMU

                                                             3
National Aeronautics and Space Administration




                            Communication Techniques

• Mr. Griffin’s emails contain pointers

• Mr. O’Connor publicizes good reports

• HQ Mishap POC emails mishap
  highlights to Center POCs




                                                       4
National Aeronautics and Space Administration




             Communication Techniques (cont.)

• JSC Website has a Close Call database

• JSC Hazard Abatement Process on-line

• JSC Sr. Staff Page has mishap report links

• JSC Management Council Briefings



                                                5
National Aeronautics and Space Administration




             Communication Techniques (cont.)

• Some JSC Directorates have email lists
  for initial mishap reporting

• JSC Safety Alert

• WSTF has a link to on-site mishap reports
  on the homepage



                                                6
National Aeronautics and Space Administration




                                                Close Calls

• Nitrogen Asphyxiation

• MIWG MISHAP

• Galileo Moisture Damage




                                                              7
National Aeronautics and Space Administration




                                                 Close Call Web Site
Close
Call
Web
Site




                                                                       8
National Aeronautics and Space Administration




 JSC’s Top Level Close Call Process Flow
                                                                                                  Actionee
                    Reporter                               Safety Office                       (Fac Mgr, COD,
                                                                                                  ISD, etc.)

                                                                                                   Investigates &
                   Reports Close Call           Logs into database       Sends to Actionee
                                                                                                develops action plan

                                                                                                        Sends
                                                                                                    Investigation
                                                  Sends response            Logs response         Results to Safety
                                                    to Reporter              into database       (results and action
                                                                                                  plan) & proceeds
                                                                                                     with action
                                                      Forwards Comments to Actionee
                       Investigatio
                                                   Note: After one cycle, Safety will decide
                        n Results
                                                   how to proceed with resolving the issue
                        adequate?
                                                         to avoid an “endless loop.”
                                          N

                       Y
                                                                                                      Answers
                                                     Actions            N                             Reporter
                                                    complete?                                      concerns and
                                                                                                   revises action
                                                     Y                                                 plan if
                                                                        Track to completion          necessary
                                                         Close
                                                          the
                                                         Close
                                                          Call                                                         9
National Aeronautics and Space Administration




Hazard Abatement Tracking System (HATS)

             What is the HATS?
             Why do we have a HATS?
             Who maintains the HATS?
             • The Occupational Safety Team, NS2




                                                   10
National Aeronautics and Space Administration




                                  Porcelain Press
                           (What’s Wrong with this Picture)




                                                              11
National Aeronautics and Space Administration




                   Possible General Improvements

• Verification of flow-down efforts for
  findings (lateral and down). This should
  include all communication efforts.
• Is the the LLIS on-line location publicity
  geared to both to design engineers and
  facility safety engineers?



                                                   12
National Aeronautics and Space Administration




                                        Design Improvements

• Is configuration management part of the
  process?
• How closely do the system safety analysts
  and the quality control assurance people
  work?




                                                              13
National Aeronautics and Space Administration




                                                MIB Improvements

• Looking at possible communication
  improvements
• Are the same issues that restrict initiating
  MIBs also a problem with identifying and
  communicating findings?




                                                                   14
National Aeronautics and Space Administration




                                                Summary

• NASA has a history of repeating mishaps
• Various tools to mitigate risk
• Communication opportunities available to
  prevent repetitive incidents
• We need to do a better job of protecting
  NASA people, programs, facilities, and the
  public from NASA incidents

                                                          15
National Aeronautics and Space Administration




                                                Summary (cont.)

• Things to consider before and after
  mishaps
• What have we done to improve our efforts
  to communicate lessons learned?
• Heighten awareness of the Lessons
  Learned Information System



                                                                  16
National Aeronautics and Space Administration




                                                Summary (cont.)

• The final analysis of the effectiveness in
  using Lessons Learned is how diligently
  we use them




                                                                  17

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NASA Learning from Past Experiences

  • 1. National Aeronautics and Space Administration LEARNING FROM PAST EXPERIENCES Michael W. Hulet NASA Johnson Space Center www.nasa.gov 1 12/507
  • 2. National Aeronautics and Space Administration Introduction The goal of this presentation is to examine what we can extrapolate from previous Lessons Learned attempts and suggest possible improvements. 2
  • 3. National Aeronautics and Space Administration Background • Modernization project involving risk management & program assurance tasks • Electrical near-fatality MIB identified 2 similar previous occurrences in the same facility • Gulfstream III aircraft engine overheating • Unexpected odor in the EMU 3
  • 4. National Aeronautics and Space Administration Communication Techniques • Mr. Griffin’s emails contain pointers • Mr. O’Connor publicizes good reports • HQ Mishap POC emails mishap highlights to Center POCs 4
  • 5. National Aeronautics and Space Administration Communication Techniques (cont.) • JSC Website has a Close Call database • JSC Hazard Abatement Process on-line • JSC Sr. Staff Page has mishap report links • JSC Management Council Briefings 5
  • 6. National Aeronautics and Space Administration Communication Techniques (cont.) • Some JSC Directorates have email lists for initial mishap reporting • JSC Safety Alert • WSTF has a link to on-site mishap reports on the homepage 6
  • 7. National Aeronautics and Space Administration Close Calls • Nitrogen Asphyxiation • MIWG MISHAP • Galileo Moisture Damage 7
  • 8. National Aeronautics and Space Administration Close Call Web Site Close Call Web Site 8
  • 9. National Aeronautics and Space Administration JSC’s Top Level Close Call Process Flow Actionee Reporter Safety Office (Fac Mgr, COD, ISD, etc.) Investigates & Reports Close Call Logs into database Sends to Actionee develops action plan Sends Investigation Sends response Logs response Results to Safety to Reporter into database (results and action plan) & proceeds with action Forwards Comments to Actionee Investigatio Note: After one cycle, Safety will decide n Results how to proceed with resolving the issue adequate? to avoid an “endless loop.” N Y Answers Actions N Reporter complete? concerns and revises action Y plan if Track to completion necessary Close the Close Call 9
  • 10. National Aeronautics and Space Administration Hazard Abatement Tracking System (HATS) What is the HATS? Why do we have a HATS? Who maintains the HATS? • The Occupational Safety Team, NS2 10
  • 11. National Aeronautics and Space Administration Porcelain Press (What’s Wrong with this Picture) 11
  • 12. National Aeronautics and Space Administration Possible General Improvements • Verification of flow-down efforts for findings (lateral and down). This should include all communication efforts. • Is the the LLIS on-line location publicity geared to both to design engineers and facility safety engineers? 12
  • 13. National Aeronautics and Space Administration Design Improvements • Is configuration management part of the process? • How closely do the system safety analysts and the quality control assurance people work? 13
  • 14. National Aeronautics and Space Administration MIB Improvements • Looking at possible communication improvements • Are the same issues that restrict initiating MIBs also a problem with identifying and communicating findings? 14
  • 15. National Aeronautics and Space Administration Summary • NASA has a history of repeating mishaps • Various tools to mitigate risk • Communication opportunities available to prevent repetitive incidents • We need to do a better job of protecting NASA people, programs, facilities, and the public from NASA incidents 15
  • 16. National Aeronautics and Space Administration Summary (cont.) • Things to consider before and after mishaps • What have we done to improve our efforts to communicate lessons learned? • Heighten awareness of the Lessons Learned Information System 16
  • 17. National Aeronautics and Space Administration Summary (cont.) • The final analysis of the effectiveness in using Lessons Learned is how diligently we use them 17