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ENZYMES FOR TEXTILE INDUSTRY
Nadeera Dodamgoda
Dpt of Chemical and Process Engineering
University of Moratuwa
WHAT ARE ENZYMES?
• biological catalysts for biochemical reactions
• Every enzyme has a specific function
• accelerate the reaction rate by reducing the
activation energy.pH and temperature sensitive.
• Stable and work in mild conditions
• Categorized according to the compounds they
act upon.
Ex: Cellulase enzyme for Cellulose, Lipase for lipids
ENZYME HYDROLYSIS
Reaction of Cellulase Enzyme
APPLICATIONS
• Food & Diary Industry – Amylase,
Protease, Rennin, Lipase, Lactase
• Brewing Industry – Amylase, glucanases, proteases
• Paper Industry – Amylases, Cellulases, ligninases
• Biofuel Industry – Cellulases, Ligninase
• Textile Industry - Cellulase, Lipace
OBJECTS OF GARMENT WASHING
• To remove starch that applied during fabric
manufacturing - Desizing
• To soften the garment hand feel
and improve bulkiness
• To remove dirt, spots, oil stains that
accumulate to garment at the garment
manufacturing processes.
• To remove chemicals used during printing
process and embroidery process
USAGE OF ENZYMES IN TEXTILE
INDUSTRY
• De sizing
• Enzyme washing – Makes the garment softer and more
supple(Hand feel). Used to get various wash looks
• Enzyme stone washing
• Bio polishing
• Remove stains
Desizing
• It is the process of removing the sizing
material from the warp yarns after the textile
fabric is woven.
• Desizing methods: Enzymatic, Oxidative, Acid, Removal
of water soluble sizes
Advantages of using Enzymes
• Less time required
• No damage to the fiber
• Biodegradable
• Closely constructed fabric can be easily desized due to
the effective enzyme action
Suppliers
Bioscouring
Enzymatic Scouring or Bio-Scouring can simply be defined as the application
of living organisms and their components to remove the natural and added
impurities. Conventional scouring requires high temperatures and high
consumption of chemicals.
Suppliers
•Bleach Cleanup
• Natural fabrics such as cotton are normally bleached with
hydrogen peroxide before dyeing. Bleaches are highly reactive
chemicals and any peroxide left on the fabric can interfere
with the dyeing process. Therefore a thorough ‘bleach clean-
up’ is necessary
• The traditional method is to neutralize the bleach with a
reducing agent or to rinse with hot water. Both the methods
require copious amounts of water
Advantages of using enzymes for clean up
• Less environmental pollution
• easier and quicker to use
• Less water & energy consumption
• Less amount is needed
• Safe to use
•Suppliers
TYPES OF ENZYMES
• Acid Enzymes – Ex: Bio polishing 75L
Conditions: pH 4.5 ,Temperature: 550C
Used to remove pilling , suitable for cotton fabrics
• Neutral Enzymes – Ex: Coldzyme LCS
Conditions: pH 6-6.5, Temperature: 400C
Suitable for light weight fabrics Ex: Linon
• Alkali Enzymes – Ex: Adzyme RDC
Conditions: pH 8.5, Temperature: 550C
Used to get a good high low property
SUPPLIER CHEMICAL NAME PRODUCT NAME USAGE
Resil
•Amaylases
• Acid cellulases
• Neutral
cellulases
Ezysize Ultima
Ezysize 3XXL
Ezysize Flex conc
Ezysoft XCL
Ezysoft BSE
Ezysoft 300L
Ezycare Neutra Max
Ezycare Neu
Desizing agents
Bio polishing agents
High contrast finishing
Minimal backstaining
Chromotech
•Cellulase
•Alpha Amaylase
Chromolase Bio P
Chromolase THN
Chromolase HTE
Chromolase LTE
Bio polishing
Stone wash effect
Desizing agents
ADVANTAGES OF USING ENZYMES
• Energy saving – Active in mild conditons. Low
temperatures and moderate pH
• Cost saving – a reduction in the amount of chemicals
used
• Time saving – Powerful, less time needed
• Eco friendly – Fully bio degradable
• Each enzyme has a specific function
Ex: Polyesterase will not attack the cotton part in a cotton
polyester fabric. It will only hydrolyze the polyester part.
BIO POLISHING-DE PILLING ENZYMES
• Fabric pilling is the formation of small, fuzzy
balls on the surface of a fabric
• Enzymes are used to remove pilling
Ex: Cellulase is used to remove pilling in cotton fabric
• Enzymes in controlled conditions, hydrolyze
and break the protruded fiber parts on the
fabric surface. This is called de pilling.
REACTION BETWEEN ENZYEME &
POLYESTER
• As in cellulose cellulase reaction, the
polyesterase enzyme can hydrolyze the ester
bond.
THANK YOU

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Enzymes for textile Industry

  • 1. ENZYMES FOR TEXTILE INDUSTRY Nadeera Dodamgoda Dpt of Chemical and Process Engineering University of Moratuwa
  • 2. WHAT ARE ENZYMES? • biological catalysts for biochemical reactions • Every enzyme has a specific function • accelerate the reaction rate by reducing the activation energy.pH and temperature sensitive. • Stable and work in mild conditions • Categorized according to the compounds they act upon. Ex: Cellulase enzyme for Cellulose, Lipase for lipids
  • 5. APPLICATIONS • Food & Diary Industry – Amylase, Protease, Rennin, Lipase, Lactase • Brewing Industry – Amylase, glucanases, proteases • Paper Industry – Amylases, Cellulases, ligninases • Biofuel Industry – Cellulases, Ligninase • Textile Industry - Cellulase, Lipace
  • 6. OBJECTS OF GARMENT WASHING • To remove starch that applied during fabric manufacturing - Desizing • To soften the garment hand feel and improve bulkiness • To remove dirt, spots, oil stains that accumulate to garment at the garment manufacturing processes. • To remove chemicals used during printing process and embroidery process
  • 7. USAGE OF ENZYMES IN TEXTILE INDUSTRY • De sizing • Enzyme washing – Makes the garment softer and more supple(Hand feel). Used to get various wash looks • Enzyme stone washing • Bio polishing • Remove stains
  • 8. Desizing • It is the process of removing the sizing material from the warp yarns after the textile fabric is woven. • Desizing methods: Enzymatic, Oxidative, Acid, Removal of water soluble sizes Advantages of using Enzymes • Less time required • No damage to the fiber • Biodegradable • Closely constructed fabric can be easily desized due to the effective enzyme action
  • 10. Bioscouring Enzymatic Scouring or Bio-Scouring can simply be defined as the application of living organisms and their components to remove the natural and added impurities. Conventional scouring requires high temperatures and high consumption of chemicals. Suppliers
  • 11. •Bleach Cleanup • Natural fabrics such as cotton are normally bleached with hydrogen peroxide before dyeing. Bleaches are highly reactive chemicals and any peroxide left on the fabric can interfere with the dyeing process. Therefore a thorough ‘bleach clean- up’ is necessary • The traditional method is to neutralize the bleach with a reducing agent or to rinse with hot water. Both the methods require copious amounts of water Advantages of using enzymes for clean up • Less environmental pollution • easier and quicker to use • Less water & energy consumption • Less amount is needed • Safe to use
  • 13. TYPES OF ENZYMES • Acid Enzymes – Ex: Bio polishing 75L Conditions: pH 4.5 ,Temperature: 550C Used to remove pilling , suitable for cotton fabrics • Neutral Enzymes – Ex: Coldzyme LCS Conditions: pH 6-6.5, Temperature: 400C Suitable for light weight fabrics Ex: Linon • Alkali Enzymes – Ex: Adzyme RDC Conditions: pH 8.5, Temperature: 550C Used to get a good high low property
  • 14. SUPPLIER CHEMICAL NAME PRODUCT NAME USAGE Resil •Amaylases • Acid cellulases • Neutral cellulases Ezysize Ultima Ezysize 3XXL Ezysize Flex conc Ezysoft XCL Ezysoft BSE Ezysoft 300L Ezycare Neutra Max Ezycare Neu Desizing agents Bio polishing agents High contrast finishing Minimal backstaining Chromotech •Cellulase •Alpha Amaylase Chromolase Bio P Chromolase THN Chromolase HTE Chromolase LTE Bio polishing Stone wash effect Desizing agents
  • 15. ADVANTAGES OF USING ENZYMES • Energy saving – Active in mild conditons. Low temperatures and moderate pH • Cost saving – a reduction in the amount of chemicals used • Time saving – Powerful, less time needed • Eco friendly – Fully bio degradable • Each enzyme has a specific function Ex: Polyesterase will not attack the cotton part in a cotton polyester fabric. It will only hydrolyze the polyester part.
  • 16. BIO POLISHING-DE PILLING ENZYMES • Fabric pilling is the formation of small, fuzzy balls on the surface of a fabric • Enzymes are used to remove pilling Ex: Cellulase is used to remove pilling in cotton fabric • Enzymes in controlled conditions, hydrolyze and break the protruded fiber parts on the fabric surface. This is called de pilling.
  • 17. REACTION BETWEEN ENZYEME & POLYESTER • As in cellulose cellulase reaction, the polyesterase enzyme can hydrolyze the ester bond.