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LEAN SIX SIGMA GREEN BELT WORKSHOP

Lean Six Sigma Green Belt
Training and Certification(4 Day
Workshop) @ Hyderabad.
Assess

Improve

Implement

Plan

Train

From

M/s. Confluence Business Solutions Pvt. Ltd.
Corp Off: 4-1-14/1,4th Floor,Naga Nivas Complex, Nacharam,Hyderabad-500076.
Nacharam,Hyderabad
Regd Off: Plot No 224,6-1-284/4/B, Street No5,Padmarao Nagar, Sec’bad-500025
et
Sec’

2
LEAN SIX SIGMA GREEN BELT WORKSHOP

I. Service Delivery Methodology:

2.1 Candidate Requirements
Minimum 2 years of work experience.

2.2 Course Design:
Keeping in view of the working people, the Lean Six Sigma Green Belt Training and Certification
program has been designed as follows:
Whole Workshop spans for 4 days as given below
2 Weekend sessions (Saturday and Sunday)
Day 1

Overview of Lean Six Sigma and Define Phase

Day 2

Measure Phase and Analyze Phase

Day 3

Improve Phase , Lean Concepts

Day 4

Control Phases, Examination

2.3 Dates and Venue:
This course is conducted on Weekends
Day 1 and Day 2

on 15-Feb-2014 and 16-Feb-2014.

Day 3 and Day 4

on 22-Feb-2014 and 23-Feb-2014.

Timings: 9:00am – 6:30pm (Nine and half hours of training each day)

3
LEAN SIX SIGMA GREEN BELT WORKSHOP
Venue:
Hotel INNER CIRCLE
Saboo Heights, 6-3-905,
Raj Bhavan Road, Somajiguda,
Hyderabad 500 082,
Andhra Pradesh, INDIA
http://www.innercirclehotel.in/location/

2.4 Training Methodology:
Training shall include group exercises and brain storming sessions to enable them to work in
groups and learn from interaction in groups.
At the end of each exercise one of the group members shall take lead and make presentations
on the group conclusions.
Study materials and work book shall be provided by the consultants to all participants.
Evaluation of participants shall be carried out on the following basis for awarding them as
Certified Lean Six Sigma Green Belt.
Pass the exam conducted at the end of the course by achieving a minimum of 70% marks.
Meet the other requirements such as day end exercises and personal attributes such as
communication skills, involvement during the training and attendance / punctuality.

4
LEAN SIX SIGMA GREEN BELT WORKSHOP

2.4 Course Content:
Day 1 – Lean Six Sigma Overview and Define Phase
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•

Understanding the purpose of business organizations and Business Challenges
What is Six Sigma?
History of Quality Revolution and Six Sigma Philosophy
Six Sigma Terminology
Application of Six Sigma concepts
Benefits of Six Sigma
DMAIC Methodology
Define Phase Introduction
Problem definition
Developing business case
Project charter, Team and Roles & Responsibilities
Voice of Customer and Kano’s model
Introduction to Quality Function Deployment
Identification of Customer Critical to Quality Characteristics (CTQs)
CTQ Drill down tree and identification of Project CTQs
Process mapping concepts and developing SIPOC Process Map
Introduction to Seven Wastes and Lean Tools
Define Phase Review

Day 2 – Measure and Analyze Phases
•
•
•
•
•
•
•
•
•
5

Process Mapping (As – Is Process)
Data attributes (Continuous and Discrete Data)
Measurement System Analysis (GR&R Studies)
Data Collection Planning and Techniques
Types of processes and dominant factors
Understanding variation
Measuring process capability
Determining sigma level
Measurement Phase Review
LEAN SIX SIGMA GREEN BELT WORKSHOP

•
•
•
•
•
•
•
•
•

Data segmentation and stratification
Root cause analysis (Cause and Effect Diagram, Five Why Analysis)
Introduction to Hypothesis Testing
Introduction to Box Plot
Introduction to Correlation and Regression Analysis Techniques
VA/ NVA/ VE (Value adding/ Non value adding/ Value Enabling) analysis
Introduction 5S, 5 Why Tools
Identification of Sources of Variation
Analyze Phase Review

Day 3 – Improve Phase
•
•
•
•
•
•
•

Identification of Vital Causes
Brainstorming and multi-voting techniques
Introduction to FMEA (Failure Mode and Effects Analysis)
Pilot Implementation of the Solutions
Implementation planning
Improve Phase Review
Improvement Results Assessment

Day 4 – Control Phase and Examination
•
•
•
•
•

Introduction to control charts
Establishing process controls for inputs, process and outputs.
Develop Process Control Plan
Sustain the improvements
Control Phase Review

Examination - Participants are required to appear for a four-hour open book Lean Six Sigma
Green Belt Certification Examination (Pen and Paper) at the end of training on the third day.
Each candidate who successfully completes the certification exam will be awarded as “Certified
Lean Six Sigma Green Belt”.

6
LEAN SIX SIGMA GREEN BELT WORKSHOP
Duration of each day of workshop shall be for a period of around 9:30 Hrs (including Lunch and
Tea Breaks), however the participants may need to be ready to do few brainstorming and few
exercises late evenings.

II.

Course Fee (Your Investment):

Course Fee (Your Investment): INR 14,890 (Please call +91 9000800664 for early bird or group
discounts). To be paid at the time of registration for the course.

III.

Our Clients:

Reliance Infra Power Projects| HSBC| ADP| CA| HP| Genpact| RBS | BACI |HDFC |Capgemini|
SKS Microfinance | Verizon| Convergys| Karvy| EMRI | Focus Soft | Assam Carbon | Aditya
Constructions | Coca Cola| Dr. Reddy’s| DMRL| BHEL|Tecumseh| Hetero Drugs | GoldStone
Technologies | DQ Entertainment |Rane Brakelinings| ITC Ltd | Rain Cements | Sandvik Asia |
AGI Glaspac and many others.

7
LEAN SIX SIGMA GREEN BELT WORKSHOP

IV.

Profile of Facilitator

VENKATESH YERRAMALLA
CEO & Principal Consultant
He is a graduate in mechanical engineering with specialization in production from Osmania
University and Certified Manager of Quality and Organizational Excellence from American
Society for Quality, Six Sigma Master Black Belt, He also possesses a professional certification in
Basics of Supply Chain Management from APICS, USA. He is a certified Lead Assessor from
British Standards Institute Training Services, UK for ISO 9001 Quality Management Systems and
he was also a Trained Facilitator for “Effective Personal Productivity” training program of M/s.
Leadership Management International, USA. He possesses diverse experience in various
functions like management, marketing, production, quality assurance and projects across
various industry segments like software development, IT enabled services, ISP, engineering,
pharmaceuticals, LPG, automotive components, banking, share registry, continuous process
industry like glass, agri products, food and beverages, etc.
He has over 21 years of industry experience with M/s. Shriram Fuel Injection Industries, M/s.
Renewable Energy Systems Limited, M/s. Aptech Consulting and M/s. Confluence. During his
service at Aptech Consulting, he was handling the Hyderabad Operations of the company and
has successfully completed many projects for establishing quality and environmental
management systems and one BPR project. He was also a presales consultant for BaaN ERP for
which Aptech Consulting was an implementation partner.
During his service at Aptech Consulting, some of the ISO 9000 projects he handled include
South Central Railways, BPCL LPG Bottling Plant, Dr. Reddy’s Laboratories, Vorin Laboratories,
Asian Coffee Ltd, Hindustan Sanitaryware & Industries Ltd, Bank of Madura, SMS
Pharmaceuticals, Synthokem Labs Pvt. Ltd, Sagar Soft (India) Limited, Kirby Building Systems,
etc. During his service in M/s. Aptech Consulting, he was awarded “Paradigm Pioneer” award
for best execution of a project in terms of benefits to the client. With Confluence he has
several projects on business excellence, Lean Six Sigma Deployment and Management System
Implementation in some of the prestigious organizations such as ITC Limited ( 3 Divisions viz.,
ILTD, PSPD and ABD), Reliance Infra, Coca Cola, DMRL, Sandvik Asia, EMRI, BHEL, Hetero Drugs,
Rane, Rain Cements, AGI Glaspac, etc.

8

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Lean Six Sigma Training & Certification - Hyderabad - February

  • 1.
  • 2. LEAN SIX SIGMA GREEN BELT WORKSHOP Lean Six Sigma Green Belt Training and Certification(4 Day Workshop) @ Hyderabad. Assess Improve Implement Plan Train From M/s. Confluence Business Solutions Pvt. Ltd. Corp Off: 4-1-14/1,4th Floor,Naga Nivas Complex, Nacharam,Hyderabad-500076. Nacharam,Hyderabad Regd Off: Plot No 224,6-1-284/4/B, Street No5,Padmarao Nagar, Sec’bad-500025 et Sec’ 2
  • 3. LEAN SIX SIGMA GREEN BELT WORKSHOP I. Service Delivery Methodology: 2.1 Candidate Requirements Minimum 2 years of work experience. 2.2 Course Design: Keeping in view of the working people, the Lean Six Sigma Green Belt Training and Certification program has been designed as follows: Whole Workshop spans for 4 days as given below 2 Weekend sessions (Saturday and Sunday) Day 1 Overview of Lean Six Sigma and Define Phase Day 2 Measure Phase and Analyze Phase Day 3 Improve Phase , Lean Concepts Day 4 Control Phases, Examination 2.3 Dates and Venue: This course is conducted on Weekends Day 1 and Day 2 on 15-Feb-2014 and 16-Feb-2014. Day 3 and Day 4 on 22-Feb-2014 and 23-Feb-2014. Timings: 9:00am – 6:30pm (Nine and half hours of training each day) 3
  • 4. LEAN SIX SIGMA GREEN BELT WORKSHOP Venue: Hotel INNER CIRCLE Saboo Heights, 6-3-905, Raj Bhavan Road, Somajiguda, Hyderabad 500 082, Andhra Pradesh, INDIA http://www.innercirclehotel.in/location/ 2.4 Training Methodology: Training shall include group exercises and brain storming sessions to enable them to work in groups and learn from interaction in groups. At the end of each exercise one of the group members shall take lead and make presentations on the group conclusions. Study materials and work book shall be provided by the consultants to all participants. Evaluation of participants shall be carried out on the following basis for awarding them as Certified Lean Six Sigma Green Belt. Pass the exam conducted at the end of the course by achieving a minimum of 70% marks. Meet the other requirements such as day end exercises and personal attributes such as communication skills, involvement during the training and attendance / punctuality. 4
  • 5. LEAN SIX SIGMA GREEN BELT WORKSHOP 2.4 Course Content: Day 1 – Lean Six Sigma Overview and Define Phase • • • • • • • • • • • • • • • • • • Understanding the purpose of business organizations and Business Challenges What is Six Sigma? History of Quality Revolution and Six Sigma Philosophy Six Sigma Terminology Application of Six Sigma concepts Benefits of Six Sigma DMAIC Methodology Define Phase Introduction Problem definition Developing business case Project charter, Team and Roles & Responsibilities Voice of Customer and Kano’s model Introduction to Quality Function Deployment Identification of Customer Critical to Quality Characteristics (CTQs) CTQ Drill down tree and identification of Project CTQs Process mapping concepts and developing SIPOC Process Map Introduction to Seven Wastes and Lean Tools Define Phase Review Day 2 – Measure and Analyze Phases • • • • • • • • • 5 Process Mapping (As – Is Process) Data attributes (Continuous and Discrete Data) Measurement System Analysis (GR&R Studies) Data Collection Planning and Techniques Types of processes and dominant factors Understanding variation Measuring process capability Determining sigma level Measurement Phase Review
  • 6. LEAN SIX SIGMA GREEN BELT WORKSHOP • • • • • • • • • Data segmentation and stratification Root cause analysis (Cause and Effect Diagram, Five Why Analysis) Introduction to Hypothesis Testing Introduction to Box Plot Introduction to Correlation and Regression Analysis Techniques VA/ NVA/ VE (Value adding/ Non value adding/ Value Enabling) analysis Introduction 5S, 5 Why Tools Identification of Sources of Variation Analyze Phase Review Day 3 – Improve Phase • • • • • • • Identification of Vital Causes Brainstorming and multi-voting techniques Introduction to FMEA (Failure Mode and Effects Analysis) Pilot Implementation of the Solutions Implementation planning Improve Phase Review Improvement Results Assessment Day 4 – Control Phase and Examination • • • • • Introduction to control charts Establishing process controls for inputs, process and outputs. Develop Process Control Plan Sustain the improvements Control Phase Review Examination - Participants are required to appear for a four-hour open book Lean Six Sigma Green Belt Certification Examination (Pen and Paper) at the end of training on the third day. Each candidate who successfully completes the certification exam will be awarded as “Certified Lean Six Sigma Green Belt”. 6
  • 7. LEAN SIX SIGMA GREEN BELT WORKSHOP Duration of each day of workshop shall be for a period of around 9:30 Hrs (including Lunch and Tea Breaks), however the participants may need to be ready to do few brainstorming and few exercises late evenings. II. Course Fee (Your Investment): Course Fee (Your Investment): INR 14,890 (Please call +91 9000800664 for early bird or group discounts). To be paid at the time of registration for the course. III. Our Clients: Reliance Infra Power Projects| HSBC| ADP| CA| HP| Genpact| RBS | BACI |HDFC |Capgemini| SKS Microfinance | Verizon| Convergys| Karvy| EMRI | Focus Soft | Assam Carbon | Aditya Constructions | Coca Cola| Dr. Reddy’s| DMRL| BHEL|Tecumseh| Hetero Drugs | GoldStone Technologies | DQ Entertainment |Rane Brakelinings| ITC Ltd | Rain Cements | Sandvik Asia | AGI Glaspac and many others. 7
  • 8. LEAN SIX SIGMA GREEN BELT WORKSHOP IV. Profile of Facilitator VENKATESH YERRAMALLA CEO & Principal Consultant He is a graduate in mechanical engineering with specialization in production from Osmania University and Certified Manager of Quality and Organizational Excellence from American Society for Quality, Six Sigma Master Black Belt, He also possesses a professional certification in Basics of Supply Chain Management from APICS, USA. He is a certified Lead Assessor from British Standards Institute Training Services, UK for ISO 9001 Quality Management Systems and he was also a Trained Facilitator for “Effective Personal Productivity” training program of M/s. Leadership Management International, USA. He possesses diverse experience in various functions like management, marketing, production, quality assurance and projects across various industry segments like software development, IT enabled services, ISP, engineering, pharmaceuticals, LPG, automotive components, banking, share registry, continuous process industry like glass, agri products, food and beverages, etc. He has over 21 years of industry experience with M/s. Shriram Fuel Injection Industries, M/s. Renewable Energy Systems Limited, M/s. Aptech Consulting and M/s. Confluence. During his service at Aptech Consulting, he was handling the Hyderabad Operations of the company and has successfully completed many projects for establishing quality and environmental management systems and one BPR project. He was also a presales consultant for BaaN ERP for which Aptech Consulting was an implementation partner. During his service at Aptech Consulting, some of the ISO 9000 projects he handled include South Central Railways, BPCL LPG Bottling Plant, Dr. Reddy’s Laboratories, Vorin Laboratories, Asian Coffee Ltd, Hindustan Sanitaryware & Industries Ltd, Bank of Madura, SMS Pharmaceuticals, Synthokem Labs Pvt. Ltd, Sagar Soft (India) Limited, Kirby Building Systems, etc. During his service in M/s. Aptech Consulting, he was awarded “Paradigm Pioneer” award for best execution of a project in terms of benefits to the client. With Confluence he has several projects on business excellence, Lean Six Sigma Deployment and Management System Implementation in some of the prestigious organizations such as ITC Limited ( 3 Divisions viz., ILTD, PSPD and ABD), Reliance Infra, Coca Cola, DMRL, Sandvik Asia, EMRI, BHEL, Hetero Drugs, Rane, Rain Cements, AGI Glaspac, etc. 8