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Solutions for a modern information society
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During past years Nestor Cables has morphed from a traditional cable
manufacturer into a modern solution provider - nowadays we aim to deliver
whole packages to serve as a complete solutions to our customers’ needs.
Our solutions have been developed with decades of experience in cable
technologies and in close cooperation with our customers.
In this brochure we introduce six solutions: Fibre to the Antenna, Fibre to the
Home, Fibre Optic Cables in Windmill Farms, Mobile Optical Cable Units,
Nestor Cables Security System N-Sec and Microduct cabling solution.
From cable manufacturer to solution provider
Contents
FTTA - Fibre to the Antenna Solution 3
FTTH - Fibre to the Home 7
Fibre Optic Cables in Windmill Farms 19
Mobile Optical Cable Units 22
Nestor Cables Security System N-Sec® 27
Microduct Cabling Solution 31
www.nestorcables.com
To learn more about our products and company, or to read
news and announcements about our recent projects and
presence in industry events, please visit our website.
Our factory in Oulu was taken into use in 2008 and it is one of the most
modern cable factories in its size group in Europe.
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Nestor Cables’ new FTTA - Fibre to the Antenna Solution with no need for junc-
tion box is based on:
•  connectorized main feeder cable
•  watertight IP-LC connectors
•  separate jumper cables to RRU’s
The main feeder cable has alternatively 6, 12 or 24 fibres and the length can
be specified by the customer from 20 to 150 m. The jumper cables with two
singlemode fibres are supplied from one end with IP-LC connectors that will
be connected with IP-LC adapters to the connectors of the main feeder cable.
The other ends of the jumper cables are supplied with the connectors that are
compatible with the interfaces of RRU’s like LC Duplex or FULL AXS connec-
tors. The standard length of the jumper cables is 3 m but other lengths are also
available.
FTTA - Fibre to the Antenna Solution
4
FTTA main feeder cable
The type of the main feeder cable is non-metallic indoor/
outdoor cable FYORMU made by Nestor Cables Ltd. The
construction of the cable is central tube type consisting one
plastic tube containing 6, 12 or 24 primary coated fibres that
are loosely inside the tube. The central tube construction
gives very high crush strength. The sufficient tensile strength
is achieved with the glass yarn armouring between the central
tube and the cable sheath.
Termination of the cable
The main feeder cable is supplied with connectorized
tails. The upper end of the cable is terminated to short
duplex fibre tails with IP-LC connectors. The lower end
of the cable is supplied with single fibre tails with LC/
UPC connectors. These tails are reinforced with
aramide yarns and the outer diameter of these tails
is 2,0 mm. The lengths of these tails are stepped with
pairs and the maximum length of these tails can be
specified by the customer from 1 m to 3 m. All these
tails are protected with a flexible protection tube that
can be used also as a pulling end.
The properties of FYORMU:
Diameter 7,4 mm
Weight 45 kg/km
Minimum bending radius During
installation
150 mm
Installed 75 mm
Max. tension 1000 N
Crush strength 2000 N
Temperature range Installation -15 - + 60 °C
Operation -45 - + 60 °C
The main feeder cable with 12 fibres, length 30 m
5
IP-LC connector
IP-LC connector is designed to exceed the requirements of
ODVA. The connectors meet IP 68 environmental sealing
ratings and are the ideal choice for low cost/easy to use
solutions in any harsh environment applications. IP-LC
connector is designed according to the IEC 61076-3-106
interface standard which allows mating to any similar
mechanical locking systems.
FTTA jumper cable
Flexible jumper cables have two single-mode fibres that are
terminated from the other end with IP-LC connectors and
from the other end with the connectors that are compatible
with the connectors of RRU units like LC Duplex or FULL AXS
connectors. The standard length of the jumper cables is 3 m
but the lengths can be specified by the customer.(Above) IP-LC connector (Senko); (below) Fixed IP-LC connector
adapter at the end of the pigtail of the riser cable (Senko)
Connection between the main feeder cable and the jumper cable
FTTA jumper cable with IP-LC and
LC Duplex connectors
6
The connection of the main feeder cable to
active equipment in the base station
The type of the main feeder cable is non-metallic indoor/outdoor cable FYORMU
made by Nestor Cables Ltd. The construction of the cable is central tube type
consisting one plastic tube containing 6, 12 or 24 primary coated fibres that are
loosely inside the tube. The central tube construction gives very high crush
strength. The sufficient tensile strength is achieved with the glass yarn
armouring between the central tube and the cable sheath.
Patch panel NC-232 LC-D, height 1U The connectors of the lower end of the main feeder cable are directly mounted to active
equipment
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FTTH - Fibre to the Home
The building of Fibre to the Home (FTTH) networks deviates from the general
construction of trunk line fibre optic cable routes. Differences are caused by
large amounts of fibre, many branchings, and bringing fibre optic cables all the
way to homes.
In building FTTH networks, technically viable, long-term and cost-effective
solutions in network materials, cables and installation accessories are being
sought. In our building solutions, we’re using familiar trunk line materials as
our starting point. With increase in our experience, cable and accessory
solutions specifically designed for Fibre to the Home networks have been
developed.
Since the number of subscribers may grow rapidly from a few dozen to even
thousands, it is important to plan the construction and material solutions for
networks and material solutions so that the networks can be maintained and
expanded in a controlled manner over the years. Products needed for FTTH
networks are for example:
•  Cables for different FTTH layers
•  Installation accessories
•  Connection products
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Fibre optic cables
Fibre connections are becoming continuously more
common and contain almost unlimited possibilities for Inter-
net, speech and TV services within the same subscriber
line. Services in health and well-being, safety, remote
work, education and entertainment, high-definition TV and
express messaging – fibre optics represent the only
solution which can reliably meet the needs of households
in the future.
Nestor Cables’ comprehensive range of optical fibre
cables offers dependable solutions for various
installation conditions and to meet special requirements.
Examples of our fibre optic cable range are listed on the
right side page and are divided by installation methods.
access
node
primary
distributor
secondary
distributor
secondary
distributor
secondary
distributor
subscribers
feeder cable(s)
distribution
cables
distribution
cables
drop cables
drop cables
drop cables
Fibre optic cables
Different parts of FTTH network need different kinds of
cables. Nestor Cables’ product range contains suitable
cables for these FTTH layers: feeder cables, distribution
cables and drop cables.
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Direct buried cables
•  FYOVD2PMU (6, 12, 24, 48 and 96 fibres)
•  FZOMVDMU-SD (24, 48, 96 and 192 fibres)
•  FZOVDMU-SD (288, 384 and 432 fibres)
Direct buried and duct cables
•  FZVD2PMU Flex (24, 48, 96, 192 and 288 fibres)
•  FZ4RMU Flex (fibres 24, 48, 96 and 192)
Duct cables
•  FYO2RMU (6, 12, 24, 48 and 96 fibres)
•  FZOHBMU-SD (standard 24, 48, 96 and 192 fibres, max. 432
fibres)
Microduct cables
•  FYORMU Micro (4, 6 and 12 fibres)
•  FZOMU-SD Micro (12, 24, 48, 72 and 96 fibres)
Buried drop cables
•  FYO2PMU Mini (4, 6 and 12 fibres)
•  FYO2RMU 3,5 kN (4, 6 and 12 fibres)
Aerial cables
•  FYOHBMUK (6, 12, 24, 48 and 96 fibres)
Non-metallic aerial cables - ADSS
•  FYORMU (4, 6 and 12 fibres)
•  FZORMU-SD (24, 48, 72 and 96 fibres)
Indoor/outdoor cables
•  FZOMSU-SD (6, 12, 24, 48, 96 and 192 fibres)
•  FZ2RMSU Flex (12, 24, 48, 96 and 192 fibres)
Indoor cables
•  FTMS (4 and 12 fibres)
•  FY2RMS/ FY2RMS Flex (12 or 24 fibres/ 24, 36, 48, 60, 72,
96 or 144 fibres)
FYOVD2PMU
FZOVDMU-SD
FZOMSU-SD
FYOHBMUK
FTMS
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Installation accessories
In addition to cables for FTTH applications, Nestor Cables’ product range includes variety of installation accessories for
FTTH networks. Product range contain ODF solutions, joint closures and splice cabinets and termination solutions.
primary distributor secondary
distributor
subscriberequipment room
ODF and
active
equipment
joint closure
or splice
cabinet
joint closure
or splice
cabinet
building
distributor
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In FTTH applications following products are needed
in equipment rooms:
•  ODF frames and modules with accessories
•  Indoor splice cabinets
•  Patch cords and jumper cables
•  Splitter modules for PON networks
•  Fibre trays
ODF system NC-1000
ODF system NC-1000 is modular and high capacity cross-connec-
tion system for large cross-connections and for FTTH applications.
•  Dimension 600x300x2000 and 600x300x2200 mm
-- Capacity for up to 2016 fibres
-- All splices will be done outside of the frame
-- NC-1000 patch panels: Pre-assembled NC-1000 patch
panels with SC/APC and LC/APC connectors with indoor/
outdoor cable FZOMSU-SD Mini ((length 15 – 120 m, fibre
quantity 48)
-- Space for storing and handling patch cords
-- Storage for patch cords and a gateway to other ODF frames
Products for equipment rooms
ODF system NC-2200
ODF system NC-2200 is similar modular and high capacity
cross-connection system for large cross-connections and for FTTH
applications but based on 19” mechanics.
-- Dimension 900x300x2200
-- Capacity for up to 3840 fibres
-- Pre-assembled NC-232 patch panels with SC/APC and LC/
APC connectors and with indoor/outdoor cable FZOMSU-SD
Mini (length 15 – 120 m, fibre quantity 48 or 96)
-- Space for storing and handling patch cords
ODF system NC-1000 and ODF system NC-2200
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NC-2000 connection system
Connection cabinet NC-2000
•  Designed specially for FTTX applications
•  Based on 19” mechanics
•  Gives possibility to place fibre terminations and
active equipment to the same cabinet
•  Dimensions W800 x S600 xH2000 mm and
W800 x S800 xH2000 mm
•  Supplied with accessories for handling big
number of fibres in terminations and in
connections
•  The ventilation of the air inside of the cabinets
is taken care with the holed doors in both sides
of the cabinets
Products
•  NC-2000 connection cabinets
•  Pre-assembled NC-232 patch panels
•  NC-2000 splice tray holders with splice trays
•  Accessories for guiding patch cords
-- Cable guides
-- Guiding hooks
-- Guiding panels
-- Storage shelf
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Splice cabinet NC-330
•  Capacity for 960 splices
•  Can be stacked over each other
Splice cabinets NC-1000
•  Capacity for 3456 splices
Splice cabinets for indoor use
Indoor splice cabinet NC-300
•  For wall installations
•  Space for 4 splice trays (192 splices)
Indoor splice cabinet NC-115
•  Space for 24 splices
•  Supplied with an adapter plate
for 12 SC-D adapters
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Splicing products for outdoor use
Joint closures, NC-400 product family
•  Can be installed directly to the ground, manhole, handho-
le, street cabinet and to the pole
•  Material acid-proof stainless steel
•  For fibre quantities 12 – 288 pcs
•  Products:
-- NC-412 Drop cable closure
-- 1 cable inlet for 2 or 3 drop cable
-- Capacity for 12 fibre splices
-- NC-450 24F and NC-450 48F Joint closures for FTTX
networks (alternative version v.2 for trunk networks)
-- Basic versions have inlets for 2 trunk cables and for
4/7 inlets for drop cables
-- In version 2 part of the inlets for drop cables have
been replaced with bigger inlets for trunk cables
-- NC-400 Universal joint closure (Pre-assembled kits for
48, 96, 192 and for 288 fibres)
-- Universal joint closure for FO networks
-- Capacity for 288 fibres
-- Delivered as a pre-assebled kit for 48, 96, 192 and
for 288 fibres
-- One oval and six Ø 23 mm cable inlets
NC-412 drop cable closure and NC-450 48F joint
closure v.2
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Splice cabinets for outdoor use, NC-300
product family
•  For fibre quantities 48 – 480 pcs
•  Can be supplied with patch panels and
splitter modules
•  Products:
-- NC-300
-- Splice cabinet for up to 192 fibres
-- Dimension W300 x H400 x D132
mm
-- Installation inside of another cabinet
-- NC-320
-- Splice cabinet for up to 480 fibres
-- Dimensions W360 x H648 x D194
mm
-- Installation inside of another cabinet
-- NC-352
-- Integrated scross-connection
cabinet including cross-connection
cabinet NC-350 and a street cabinet
with a base
-- Dimensions W850 x H2200 x D360
mm
-- NC-360
-- Integrated splice cabinet including
splice cabinet NC-320 and a street
cabinet with a base
-- Dimensions W850 x H2200 x D360
mm
Cross-connection cabinets for outdoor use,
NC-300 product family
•  Products:
-- NC-315
-- For 480 splices and space for up to
48 SC or 96 LC connectors
-- Slim NC-YJT patch panels for 12 or 24
fibres
-- Dimension W490 x H670 x D270 mm
-- Is installed inside of another cabinet
-- NC-350
-- Integrated splice cabinet including
a splice module for 48 fibres and a
street cabinet with a fixed base
-- Dimensions W400 x D210 x H700
mm
-- NC-350
-- Based on 19” mechanics
-- Gives 12 U space for patch panels,
splice modules and splitter modules
-- Dimensions W740 x H980 x D275
mm
Integrated splice cabinet NC-360
NC-350
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Termination products
Termination boxes for wall installations
•  Termination box NC-125
-- For drop cable with metallic elements
-- For 4 fibres
•  Termination box NC-127
-- For non-metallic drop cable
-- For 4 fibres
•  Termination box NC-110
-- Universal termination box
-- For 24 fibres
The termination of the drop cable in the countryside
•  Outdoor termination box NC-140
-- Tightness IP 54
-- Dimensions W125 x H175 x D 75 mm
-- Can be supplied with an adapter plate for 2 SC or LC-D
adapters
•  Pre-terminated FTTH outlet NC-105
-- Is supplied with a small, non-metallic, flexible, flame-re-
tardant and zero-halogen indoor/outdoor cable
-- The cable has two G.657.A1 fibres
-- The cable is pre-terminated top the outlet with SC/UPC.
SC/APC, LC/UPC or with LC/APC connectors
-- Standard length 30 m
(Above) Termination box NC-125; (below) Outdoor
termination box NC-140 and pre-terminated FTTH outlet
NC-105
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Patch panels for 19” racks and cabinets
•  Patch panel NC-200
-- For up to 48 fibres
-- Size: 430 (19”) x 230 x 44 (1 U) mm
-- Supplied with a gliding inner part that works as a splice tray
•  Patch panel NC-232
-- For up to 48 fibres
-- Size: 430 (19”) x 140 x 44 (1 U) mm
-- Supplied with guiding hooks and a removable protection plate for
patch cords
•  Pre-assembled patch panel NC-200
-- Pigtail kit NC-200
-- Supplied with pre-assembled pigtails and adapters
-- Available for fibre quantities 12, 24 and 48 pcs
-- Connector alternatives SC/UPC, SC/APC, LC/UPC and LC/APC
-- Pigtail cable kit NC-200
-- Supplied with pre-assembled pigtail cable
-- The cable is for indoor and outdoor use with 24 or 48 fibres
-- Standard cable lenghts are 5, 15, 25 and 50 m but customized
cable lengths are also available
•  Pre-assembled patch panel NC-232
-- Pigtail kit NC-232
-- Supplied with pre-assembled pigtails and adapters
-- Available for fibre quantities 12, 24 and 48 pcs
-- Connector alternatives SC/UPC, SC/APC, LC/UPC and LC/APC
-- Pigtail cable kit NC-232
-- Supplied with pre-assembled pigtail cable
-- The cable is for indoor and outdoor use with 24 or 48 fibres
-- Standard cable lenghts are 5, 15, 25 and 50 m but customized
cable lengths are also available
(Above) Patch panel NC-200; (below) Pre-assembled
patch panel NC-232 as a pigtail cable kit for 96 fibres
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Connection products
Patch cords and jumper cables for equipment rooms
•  Cables are available with the fibre quantities 1, 2, 4, 12 and 24 pcs
•  Alternative connector types are SC/UPC, SC/APC and LC/UPC
•  The lengths of the simplex and duplex patch cords are 2, 3, 5 and 10 m
•  Jumper cables with 2, 4, 12 and 24 fibres are delivered as customized
lenghts from 5 to 200 m
Couplers and splitters
•  FBT couplers
-- Types 1x2 and 1x3
-- Available with or without connectors
-- Can be mounted to different type of mechanics
•  PLC splitters
-- Types 1x2, 1x4, 1x8, 1x16, 1x32, 1x64, 2x16 and 2x32 1x64
-- Available with or without connectors
-- Can be mounted to different type of mechanics
Splitter modules NC-1000 and NC-2000
•  Available in versions 1x16, 1x32, 2x16, 2x32 and 1x64
•  Connector types SC/APC and LC/APC
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Fibre Optic Cables in Windmill Farms
Windmill farms are built nowadays all around the world for getting more and
more pure energy. Today’s windmills are very efficient, and windmill farms can
also consist of tens or even more than 100 windmills. In order to use separate
windmills efficiently and safely in these wide windmill farms, reliable control
systems are needed. Alternatives for those are radio links and fibre optic cab-
les. Both alternatives have their own benefits but fibre optic cables are used
often because of their excellent features like being immune against all kinds of
disturbances.
Nestor Cables has delivered fibre optic cables and accessories to many wind-
mill farms in Finland. Based on these experiences Nestor Cables has developed
an own cabling concept for windmill farms consisting of all the materials for
fibre optic cablings both for small and large windmill farms. Since the control
systems are just a small part in these kind of large projects, the cabling con-
cept includes as few products as possible. The products are as follows:
•  Fibre optic cables
•  Splice cabinets
•  Termination boxes to windmills
•  Patch panels and connection cabinets to power station
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Fibre optic cables
Fibre optic cables are generally
installed to the same canal and to
the road bank as power cables. Thus
the cables shall be non-metallic and
also rugged enough to be installed
directly into the ground. For that
purpose Nestor Cables has two cable
types: one with 4 –12 optical fibres
and the other with 24 –192 fibres.
Splice cabinets
The simplest way in cablings is to install optical
cables directly from the power station to each
windmill but quite often, and especially in large
windmill farms, the cabling is ensured with two
cables to each windmills. These two cables can
be taken directly to windmills but very often these
cables are terminated to splice cabinet outside the
windmills and two alternative cables goes from the
splice cabinet to the windmill.Non-metallic buried
cables FYO2RMU
3,5 kN and FZ4RMU
Flex 3,5 kN
Splice cabinet NC-360A with the inner cabinet
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Termination boxes to windmills
The termination boxes have to be tight because the
humidity level inside the windmills can be very high
and additionally the boxes need to have enough
capacity for terminating up to 24 fibres. Nestor Cab-
les’ new NC-135A termination box meets all these
requirements.
Patch panels and connection cabinets to
power station
In power stations fibre optic cables are typically terminated to
normal 19” patch panels, mounted to connection cabinets with
active equipment. For this purpose Nestor has developed own
products: connection cabinet NC-2000 and pre-assembled patch
panels NC-232 with 12, 24 or 48 fibres. The construction of the
NC-2000 cabinet includes e.g. clear pathways for incoming
cables to patch panels and enough space with guides for
controlling even a big number of patch cords. Nestor’s patch
panel is easy to install and it can be mounted directly on top of
each other. For protecting patch cords the panel has cable
guides with a removable protection plate.
(Left side) Termination box for
windmills NC-135A and a pre-
assembled patch panel NC-232;
(right side) Connection cabinet
NC-2000
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Mobile Optical Cable Units
Many military applications utilize tactical fibre optic cables to create temporary
mobile cable networks. Nestor Cables has offered mobile optical cable unit
solutions for military purposes already for years but now these solutions have
been modified to also cater civilian everyday events and it is available to all our
customers.
Different kind of public events very often demand temporary fibre optic cable
connections. Such events could be for example sports events, exhibitions or
music festivals. Also crisis situations can create a sudden need for fast and fixed
telecommunication networks.
Nestor Cables’ temporary mobile optical solution can be customized to create a
cable network to answer customer’s special requirements. These solutions have
proved their stability and functionality in harsh military conditions. Solutions
mainly consist of the following products:
•  Connectorized cable units
•  Special reels
•  Carrying frames
•  Reeling and unreeling equipment
•  Connection boxes
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Special cables for mobile optical
cable units
Tactical cable FTMRMU 2 x SM/MM
FTMRMU was originally developed as a tactical cable
for military applications. It includes two singlemode or
multimode fibres.
•  Outer diameter 4,6 mm
•  Weight 17 kg/km
•  Max. tension during installation 700 N
•  Max. crush strength with 100 mm plate 1500 N
•  Operating temperature -40 -+60°C
Indoor/outdoor cable FTRMSU 2/4 x SM
FTRMSU is a special cable that has been developed
from the tactical fibre optic cable. It includes 2 or 4
singlemode fibres (G.657.A1).
•  Outer diameter 4,6 mm
•  Weight 17 kg/km
•  Max. tension during installation 500 N
•  Max. crush strength with 100 mm plate 1500 N
•  Operating temperature -45 - +70°C
Reels
1-hand reel
•  Dimensions: W410 x H450 x D240 mm
•  Weight (without cable): 3,4 kg
•  Material: Powder painted aluminium
•  Max. cable length 300 m
Small reel
•  Dimensions: Ø 370 mm x 430 mm
•  Weight (without cable): 2,9 kg
•  Material: Powder painted stainless steel
•  Max. cable length 800 m
Big reel
•  Dimensions: Ø 560 mm x 670 mm
•  Weight (without cable): 23,5 kg
•  Material: Powder painted stainless steel
•  Max. cable length 3000 m
Indoor/outdoor cable FTRMSU 4 x SM
Small reel
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Connectors
Exbanded-beam connector Pro Beam Jr. (J2SP)
•  Tightness IP 67
•  With the help of the lenses this connector is not so
sensitive against dust as a normal ferrule connector
•  Insertion loss ≤ 1,5 dB
•  Connection directly against each other
IP-LC connector
•  Tightness IP 67
•  Includes one LC Duplex connector
•  Bayonet type locking
SC/UPC and SC/APC connector
•  For connections to active equipment
•  The fibres are protected with aramid re-inforced protection
tubes between the cable sheath and connectors
LC Duplex connector (LC-D)
•  For connections to active equipment
•  Suits directly to tactical cable and to 2F FTRMSU special
cable
IP-LC adapters
IP-LC In-Line Adapter for cable connections
Supplied with a tight protection cab.
IP-LC In-Line Adapter IP-LC Bulkhead Adapter
IP-LC Bulkhead Adapter for connection boxes and
patch panels
Inside the boxes normal pigtails and patchcords can be
mounted to this adapter. Adapter is supplied with a nut,
sealing ring and a tight protection cab for the cable side.
IP-LC connector
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Mobile optical cable units
Products:
•  J2SP –J2SP 2xSM FTMRMU
-- Lengths 200 m, 400 m, 800 m,
3000 m
•  IP-LC –IP-LC 2xSM FTMRMU
-- Lengths 100 m, 200 m, 300 m
•  LC-D –LC-D 2xSM FTMRMU
-- Lengths 100 m, 200 m, 300 m
Other lengths are also possible accor-
ding to the customer’s needs (A m).
•  SC/UPC –SC/UPC 4xSM FTMRMU
-- Lengths 100 m, 200 m, 300 m
•  SC/APC –SC/APC4xSM FTMRMU
-- Lengths 100 m, 200 m, 300 m
•  LC/UPC –LC/UPC 4xSM FTMRMU
-- Lenghts 100 m, 200 m, 300 m
•  LC/APC –LC/APC 4xSM FTMRMU
-- Lengths 100 m, 200 m, 300 m
Other lengths are also possible accor-
ding to the customer’s needs.
The connectorized cable ends are pro-
tected with flexible protection tubes that
can be used also as pulling heads.
2F patch cords
Products:
•  J2SP –J2SP SM FTMRMU
•  J2SP –LC-D SM FTMRMU
•  IP-LC –IP-LC, SM FTMRMU
•  IP-LC –LC-D, SM FTMRMU
•  LC-D –LC-DSM FTMRMU
The lengths of patch cords are 2, 5
and 10 m. Other lengths are also
possible according to the customer’s
needs.
Patchcord
Connection boxes with IP-
LC connectors
NC-135A IP-LC
•  Size 300 x 300 x 132 mm
•  Tightness IP 67
•  3 cable inlets
•  For splicing up to 24 fibres
•  Places for eight IP-LC connector
adapters
NC-140 IP-LC
•  Size 175 x 125 x 75 mm
•  Tightness IP 67
•  3 cable inlets
•  For splicing up to 6 fibres
•  Places for three IP-LC connector
adapters
Connection box NC-140 IP-LC in use
26
Accessories for reels Other accessories
Carrying frame for
small reels
Carrying frame makes
transporting reels easier
by foot for example in
forests. There are also a
cable stand and a crank
available for small reels.
Reeling and unreeling
equipment for big reels
Nestor Cables’ reeling
and unreeling equip-
ment can be mounted
on different types of
vehicles. It operates with
gasoline E95/95E10
and E98. Equipment is
supplied with a control
panel and an adjustable
rod for guiding the cable.
Cleaning kit for fibre optic connectors
Launch fibre package for OTDR measurements
27
Nestor Cables Security System N-Sec®
In recent years demand for smart systems to secure buildings, valuable items
and strategic targets, and more importantly to protect people has risen.
N-Sec® by Nestor Cables is a versatile and reliable security system which can
be tailored to fit each customer’s needs and requirements. This proven system
is based on Nestor Cables’ fibre optic technology  and FOSSTM
intelligent hard-
ware and software by Multitec Finland.
28
Suitable for varying conditions
•  Cable can stand wide temperature range of -45 to
+100 ˚C
•  FOSS™ unit is rated from -40 to +50 ˚C (Installation
into man holes is necessary in hot conditions)
•  Insensitive to the high-voltage field, magnetic field and
radio field
•  Insensitive to different weather conditions: lightning,
hard rain, mist
•  Suitable to be used together with explosives and gases
•  Invisible non-metallic optical sensor cables
•  Solutions for indoor and outdoor uses
•  Sensitivity can be adjusted to the needed level
•  Doesn’t react to small animals
•  Fence cable doesn’t react to persons or vehicles if
there isn’t physical contact.
Quick and easy to install and implement
•  Direct buried installations are possible
•  Installation can be fixed or temporary
Customizable
•  Different cable types for different purposes
•  Cables which are used as sensors can be hidden or
visible.
•  Cable lengths and controlled targets can vary
•  Additional equipment (Cameras, lights, sound and
movement detectors) can be attached to the system
N-Sec® by Nestor Cables is... Examples of solutions
N-Sec®Fence sensor optical cables
Solution based on sensor optical cablesis ideal
to secure fences and walls: system prevents
for example climbing over barriers to break into
secured area.
Buried N-Sec®solution
Hidden and very precise system utilizing buried
cables which are installed directly below the
tiles.
N-Sec®Road sensor optical cables
Solution based on optical non-metallic cables
which are buried 10-15 cm below the surface.
Sensor cable can make several paths under the
road or pathway. Special cushion can be used
to avoid disturbances.
N-Sec®sensor optical cables for indoor use
Sensor optical cables can be used for protec-
tion of single targets or entire rooms. Cables
are installed under flooring or under single
covers. Temporary installations are possible.
29
Main components of the system
N-Sec® Sensor Cable
•  Sensor cable is always an optical cable
•  0,9 mm cable for specific indoor installations
•  4 mm cable for fences
•  12 mm cable for buried solutions where the soil is static
•  Cables can be designed according to target’s require-
ments
•  Non-metallic sensor cables are suitable for demanding
conditions like explosive storages
•  Can not be found by metal detectors when buried.
•  Sensor cable is connected to FOSS™ unit
FOSS™Unit by Multitec Finland
•  Small robust system, which acts as an intelligent part of
the system –sends and receives light
•  FOSS™ is connected to PC and all settings can be control-
led and adjusted easily by user
•  FOSSTM
unit is operated by dedicated software
•  Senses even minor changes in the fibers
•  Level of the accuracy can be adjusted
•  Sends alarm message forward
•  The unit has good references and it is made and develo-
ped by Multitec Finland
N-Sec®Connection and Energy Supply Cable
•  FOSS™ unit needs energy and at the same time
collected data must be sent to the remote control
center (to the computer). All this is secured with fiber
optic –copper hybrid cable. One cable is used for both
essential tasks
•  Connection and energy supply cable can be used for
cameras too
•  Supply cable is robust direct buried cable designed for
this system
N-Sec®Remote Control Center
•  Several sensor cables/FOSS™ units are connected via
supply cables to the control center.
•  Center is equipped with power supply and FOSS™ units
are fed from control center using supply cable.
•  All information goes through the center.
•  Control center is monitoring base of different areas.
•  Alarms are received to the control center
•  Alarms can be forwarded from the control centers.
30
N-Sec®Auxiliary Equipment
•  Additionally FOSS™ units need protection from environ-
ment – different kind of buried man holes and protec-
tion closures are available.
•  Active components send information between FOSS™
and computer . All needed components are available.
•  Direct buried stainless steel cable joint closures are
available.
Optional components
•  Cameras
•  Lights / spot lights
•  Sound and movement sensors
•  N-Sec®is expandable system and options can be
added beforehand
31
Microduct Cabling Solution
Installing telecommunication and access network cabling in metropolitan and
suburban areas can be demanding. In this kind of areas space is limited and
cabling should be done underground or on existing infrastructure. Microduct
Cabling Solution by Nestor Cables defies these limitations.
Microcabling system is built directly to the ground or on duct routes. Access
and metropolitan network infrastructure is widely built by laying duct systems
underground (aerial duct solutions are also available) which then can be
utilized to answer various customer needs.
Microcabling system allows flexible expansion of the network. After
microducts are installed, microduct cables can be easily blown in microducts
whether building a new network or expanding existing network. By using
microduct technology CAPEX and OPEX can be significantly reduced.
Microduct cabling solution consists of:
•  Fibre optic cables
•  NesDuct microducts
•  Connection accessories
32
Why microduct cabling solution?
High fiber density of low weight microduct cables combined with ease of handling
these cables, increased jetting speeds and improved duct and space utilization
result in reduced costs.
Microduct cabling solution offers versatility because wide variety of cables, ducts
and accessories in different sizes and styles can be configurated in endless ways
in nearly all possible cabling scenarios.
Solution is perfect for growing and changing cities and neighborhoods: during
the installation you don’t need to know how the cable network should
look like years ahead because microduct network can be altered easily
afterwards.
In our past projects microduct cabling solution has been proven to be a great
success. Microduct Cabling Solution by Nestor Cables has been tested in
several projects all around the world. Recently Nestor Cables has
supplied microduct cables, ducts and accessories to various projects in
Russia and Europe. Our products have been widely used in changing
conditions (from warm summers to freezing winters) in Northern Finland
for years, so we can assure that our products can withstand even extreme
climate and conditions.
Photographs show installation of mic-
roduct cables in our recent projects.
33
High quality microduct cables tailored to fit your needs
Space can be saved when using microcabling system. E.g.
when installing microducts in existing duct system more
capacity can be installed. Nestor Cables has the experience
and technology to develop and manufacture microduct cab-
les with excellent quality.
Examples of our microduct cables are FZOMU-SD Micro with
12-288 fibres and FYORMU Micro with 2 - 12 fibres. There is
also remarkably smaller version of FYORMU Micro with only
2,5 mm diameter and 5 kg/km weight.
Microduct cables
FZOMU-SD Micro
96 fibres
Outer diameter
6,5 mm
FZORMU-SD
96 fibre
Outer diameter
10,7 mm
Microduct cables with flexible construction?
FZOMU-SD Flex Micro is a flexible optical cable with
24 - 192 fibres for microduct installation by blowing.
Flexible construction is a new innovation in optical
fibre cable technology. Benefits of the construction
are flexibilty and high packing density of fibres.
Nestor Cables is one of the rare cable manufacturers
producing cables with this kind of construction.
FZOMU-SD Micro and FYORMU Micro
34
Durable ducts from a trusted supplier
Microducts for microduct cabling solution
Single microducts and NesDuct bundles
Ducts protect cables in ground during and
after installation. Nestor Cables’ microduct
solution includes a wide variety of NesDuct
microducts to suit our customer’s varied
needs. Our ducts are durable and able to
protect fragile fibres inside ducts from mois-
ture, traffic and other disturbances.
To offer a comprehensive variety of mic-
roducts Nestor Cables partners with care-
fully chosen trusted duct manufacturers.
Like ourselves our partners are ISO 9001
certified and their processes are regularly
audited by outside parties.
Nestor Cables offers mainly direct buried and
direct install ducts:
Direct buried installation:
These ducts have impressive crush and impact
resistance and therefore can be buried into the
ground without other protection.
Direct installation with added protection:
Some ducts have thin walls and therefore they are
intended for installation to places with additional
mechanical protection.
However these are only the most popular installa-
tion methods: to learn more about other methods,
please contact us and we will assist you in finding
the perfect solution.
Nestor Cables’ selection of microducts consists
of NesDucts with a single microduct and NesDuct
bundles. Both of these include microducts for
direct buried and direct installation.
•  Micro ducts are made of high quality HDPE.
•  Nestor Cables’ selection of microducts has
all varieties of ducts needed to create a FTTH
(Fibre to The Home) or FTTX networks.
•  Both of these are available in several sizes.
NesDuct with a
single microduct
NesDuct bundle
35
Accessories to connect and secure microducts
Installation and protection of a versatile microduct communications network demand ways to connect different kinds of
microducts securely. Besides cables and microducts Nestor Cables also offers a selection of handy accessories to build
these connections.
Accessories for microduct cabling solution
For jointing two microducts For blocking gas or moisture
Water and gas tight seal
for open duct end with cable
For jointing two microducts
with different diameters
Straight connector
For securing unused end of
a microduct
End stop connector Gas block connector
Reducer connector Divisible seal
Pictures on this page only
illustrate use of these accessories;
actual products will differ from
illustrations.
36
Factory:
Visiting address:
Mittarikuja 5, FI-90620 Oulu, Finland
Postal Address:
P.O. Box 276, FI-90101 Oulu Finland
Tel. +358 20 791 2770
Fax +358 20 791 2779
Office:
Visiting and postal address:
Äyritie 12 C, FI-01510 Vantaa, Finland
Tel. +358 20 791 2770
Fax +358 20 791 2789
www.nestorcables.com
forename.surname@nestorcables.fi
info@nestorcables.fi
To learn more about our
products and company,
or to read news and
announcements about our
recent projects and presence
at industry events,
please visit our website.
Nestor Cables’ product range includes almost 1000 items: optical fibre cables, copper
telecommunication cables, process control and automation cables for industries, fibre optic
accessories, mobile optical cable units, FTTH solutions, FTTA solutions,  fibre optic cabling
concept for windmill farms.

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Nestor Cables Solutions

  • 1. 1 Solutions for a modern information society
  • 2. 2 During past years Nestor Cables has morphed from a traditional cable manufacturer into a modern solution provider - nowadays we aim to deliver whole packages to serve as a complete solutions to our customers’ needs. Our solutions have been developed with decades of experience in cable technologies and in close cooperation with our customers. In this brochure we introduce six solutions: Fibre to the Antenna, Fibre to the Home, Fibre Optic Cables in Windmill Farms, Mobile Optical Cable Units, Nestor Cables Security System N-Sec and Microduct cabling solution. From cable manufacturer to solution provider Contents FTTA - Fibre to the Antenna Solution 3 FTTH - Fibre to the Home 7 Fibre Optic Cables in Windmill Farms 19 Mobile Optical Cable Units 22 Nestor Cables Security System N-Sec® 27 Microduct Cabling Solution 31 www.nestorcables.com To learn more about our products and company, or to read news and announcements about our recent projects and presence in industry events, please visit our website. Our factory in Oulu was taken into use in 2008 and it is one of the most modern cable factories in its size group in Europe.
  • 3. 3 Nestor Cables’ new FTTA - Fibre to the Antenna Solution with no need for junc- tion box is based on: •  connectorized main feeder cable •  watertight IP-LC connectors •  separate jumper cables to RRU’s The main feeder cable has alternatively 6, 12 or 24 fibres and the length can be specified by the customer from 20 to 150 m. The jumper cables with two singlemode fibres are supplied from one end with IP-LC connectors that will be connected with IP-LC adapters to the connectors of the main feeder cable. The other ends of the jumper cables are supplied with the connectors that are compatible with the interfaces of RRU’s like LC Duplex or FULL AXS connec- tors. The standard length of the jumper cables is 3 m but other lengths are also available. FTTA - Fibre to the Antenna Solution
  • 4. 4 FTTA main feeder cable The type of the main feeder cable is non-metallic indoor/ outdoor cable FYORMU made by Nestor Cables Ltd. The construction of the cable is central tube type consisting one plastic tube containing 6, 12 or 24 primary coated fibres that are loosely inside the tube. The central tube construction gives very high crush strength. The sufficient tensile strength is achieved with the glass yarn armouring between the central tube and the cable sheath. Termination of the cable The main feeder cable is supplied with connectorized tails. The upper end of the cable is terminated to short duplex fibre tails with IP-LC connectors. The lower end of the cable is supplied with single fibre tails with LC/ UPC connectors. These tails are reinforced with aramide yarns and the outer diameter of these tails is 2,0 mm. The lengths of these tails are stepped with pairs and the maximum length of these tails can be specified by the customer from 1 m to 3 m. All these tails are protected with a flexible protection tube that can be used also as a pulling end. The properties of FYORMU: Diameter 7,4 mm Weight 45 kg/km Minimum bending radius During installation 150 mm Installed 75 mm Max. tension 1000 N Crush strength 2000 N Temperature range Installation -15 - + 60 °C Operation -45 - + 60 °C The main feeder cable with 12 fibres, length 30 m
  • 5. 5 IP-LC connector IP-LC connector is designed to exceed the requirements of ODVA. The connectors meet IP 68 environmental sealing ratings and are the ideal choice for low cost/easy to use solutions in any harsh environment applications. IP-LC connector is designed according to the IEC 61076-3-106 interface standard which allows mating to any similar mechanical locking systems. FTTA jumper cable Flexible jumper cables have two single-mode fibres that are terminated from the other end with IP-LC connectors and from the other end with the connectors that are compatible with the connectors of RRU units like LC Duplex or FULL AXS connectors. The standard length of the jumper cables is 3 m but the lengths can be specified by the customer.(Above) IP-LC connector (Senko); (below) Fixed IP-LC connector adapter at the end of the pigtail of the riser cable (Senko) Connection between the main feeder cable and the jumper cable FTTA jumper cable with IP-LC and LC Duplex connectors
  • 6. 6 The connection of the main feeder cable to active equipment in the base station The type of the main feeder cable is non-metallic indoor/outdoor cable FYORMU made by Nestor Cables Ltd. The construction of the cable is central tube type consisting one plastic tube containing 6, 12 or 24 primary coated fibres that are loosely inside the tube. The central tube construction gives very high crush strength. The sufficient tensile strength is achieved with the glass yarn armouring between the central tube and the cable sheath. Patch panel NC-232 LC-D, height 1U The connectors of the lower end of the main feeder cable are directly mounted to active equipment
  • 7. 7 FTTH - Fibre to the Home The building of Fibre to the Home (FTTH) networks deviates from the general construction of trunk line fibre optic cable routes. Differences are caused by large amounts of fibre, many branchings, and bringing fibre optic cables all the way to homes. In building FTTH networks, technically viable, long-term and cost-effective solutions in network materials, cables and installation accessories are being sought. In our building solutions, we’re using familiar trunk line materials as our starting point. With increase in our experience, cable and accessory solutions specifically designed for Fibre to the Home networks have been developed. Since the number of subscribers may grow rapidly from a few dozen to even thousands, it is important to plan the construction and material solutions for networks and material solutions so that the networks can be maintained and expanded in a controlled manner over the years. Products needed for FTTH networks are for example: •  Cables for different FTTH layers •  Installation accessories •  Connection products
  • 8. 8 Fibre optic cables Fibre connections are becoming continuously more common and contain almost unlimited possibilities for Inter- net, speech and TV services within the same subscriber line. Services in health and well-being, safety, remote work, education and entertainment, high-definition TV and express messaging – fibre optics represent the only solution which can reliably meet the needs of households in the future. Nestor Cables’ comprehensive range of optical fibre cables offers dependable solutions for various installation conditions and to meet special requirements. Examples of our fibre optic cable range are listed on the right side page and are divided by installation methods. access node primary distributor secondary distributor secondary distributor secondary distributor subscribers feeder cable(s) distribution cables distribution cables drop cables drop cables drop cables Fibre optic cables Different parts of FTTH network need different kinds of cables. Nestor Cables’ product range contains suitable cables for these FTTH layers: feeder cables, distribution cables and drop cables.
  • 9. 9 Direct buried cables •  FYOVD2PMU (6, 12, 24, 48 and 96 fibres) •  FZOMVDMU-SD (24, 48, 96 and 192 fibres) •  FZOVDMU-SD (288, 384 and 432 fibres) Direct buried and duct cables •  FZVD2PMU Flex (24, 48, 96, 192 and 288 fibres) •  FZ4RMU Flex (fibres 24, 48, 96 and 192) Duct cables •  FYO2RMU (6, 12, 24, 48 and 96 fibres) •  FZOHBMU-SD (standard 24, 48, 96 and 192 fibres, max. 432 fibres) Microduct cables •  FYORMU Micro (4, 6 and 12 fibres) •  FZOMU-SD Micro (12, 24, 48, 72 and 96 fibres) Buried drop cables •  FYO2PMU Mini (4, 6 and 12 fibres) •  FYO2RMU 3,5 kN (4, 6 and 12 fibres) Aerial cables •  FYOHBMUK (6, 12, 24, 48 and 96 fibres) Non-metallic aerial cables - ADSS •  FYORMU (4, 6 and 12 fibres) •  FZORMU-SD (24, 48, 72 and 96 fibres) Indoor/outdoor cables •  FZOMSU-SD (6, 12, 24, 48, 96 and 192 fibres) •  FZ2RMSU Flex (12, 24, 48, 96 and 192 fibres) Indoor cables •  FTMS (4 and 12 fibres) •  FY2RMS/ FY2RMS Flex (12 or 24 fibres/ 24, 36, 48, 60, 72, 96 or 144 fibres) FYOVD2PMU FZOVDMU-SD FZOMSU-SD FYOHBMUK FTMS
  • 10. 10 Installation accessories In addition to cables for FTTH applications, Nestor Cables’ product range includes variety of installation accessories for FTTH networks. Product range contain ODF solutions, joint closures and splice cabinets and termination solutions. primary distributor secondary distributor subscriberequipment room ODF and active equipment joint closure or splice cabinet joint closure or splice cabinet building distributor
  • 11. 11 In FTTH applications following products are needed in equipment rooms: •  ODF frames and modules with accessories •  Indoor splice cabinets •  Patch cords and jumper cables •  Splitter modules for PON networks •  Fibre trays ODF system NC-1000 ODF system NC-1000 is modular and high capacity cross-connec- tion system for large cross-connections and for FTTH applications. •  Dimension 600x300x2000 and 600x300x2200 mm -- Capacity for up to 2016 fibres -- All splices will be done outside of the frame -- NC-1000 patch panels: Pre-assembled NC-1000 patch panels with SC/APC and LC/APC connectors with indoor/ outdoor cable FZOMSU-SD Mini ((length 15 – 120 m, fibre quantity 48) -- Space for storing and handling patch cords -- Storage for patch cords and a gateway to other ODF frames Products for equipment rooms ODF system NC-2200 ODF system NC-2200 is similar modular and high capacity cross-connection system for large cross-connections and for FTTH applications but based on 19” mechanics. -- Dimension 900x300x2200 -- Capacity for up to 3840 fibres -- Pre-assembled NC-232 patch panels with SC/APC and LC/ APC connectors and with indoor/outdoor cable FZOMSU-SD Mini (length 15 – 120 m, fibre quantity 48 or 96) -- Space for storing and handling patch cords ODF system NC-1000 and ODF system NC-2200
  • 12. 12 NC-2000 connection system Connection cabinet NC-2000 •  Designed specially for FTTX applications •  Based on 19” mechanics •  Gives possibility to place fibre terminations and active equipment to the same cabinet •  Dimensions W800 x S600 xH2000 mm and W800 x S800 xH2000 mm •  Supplied with accessories for handling big number of fibres in terminations and in connections •  The ventilation of the air inside of the cabinets is taken care with the holed doors in both sides of the cabinets Products •  NC-2000 connection cabinets •  Pre-assembled NC-232 patch panels •  NC-2000 splice tray holders with splice trays •  Accessories for guiding patch cords -- Cable guides -- Guiding hooks -- Guiding panels -- Storage shelf
  • 13. 13 Splice cabinet NC-330 •  Capacity for 960 splices •  Can be stacked over each other Splice cabinets NC-1000 •  Capacity for 3456 splices Splice cabinets for indoor use Indoor splice cabinet NC-300 •  For wall installations •  Space for 4 splice trays (192 splices) Indoor splice cabinet NC-115 •  Space for 24 splices •  Supplied with an adapter plate for 12 SC-D adapters
  • 14. 14 Splicing products for outdoor use Joint closures, NC-400 product family •  Can be installed directly to the ground, manhole, handho- le, street cabinet and to the pole •  Material acid-proof stainless steel •  For fibre quantities 12 – 288 pcs •  Products: -- NC-412 Drop cable closure -- 1 cable inlet for 2 or 3 drop cable -- Capacity for 12 fibre splices -- NC-450 24F and NC-450 48F Joint closures for FTTX networks (alternative version v.2 for trunk networks) -- Basic versions have inlets for 2 trunk cables and for 4/7 inlets for drop cables -- In version 2 part of the inlets for drop cables have been replaced with bigger inlets for trunk cables -- NC-400 Universal joint closure (Pre-assembled kits for 48, 96, 192 and for 288 fibres) -- Universal joint closure for FO networks -- Capacity for 288 fibres -- Delivered as a pre-assebled kit for 48, 96, 192 and for 288 fibres -- One oval and six Ø 23 mm cable inlets NC-412 drop cable closure and NC-450 48F joint closure v.2
  • 15. 15 Splice cabinets for outdoor use, NC-300 product family •  For fibre quantities 48 – 480 pcs •  Can be supplied with patch panels and splitter modules •  Products: -- NC-300 -- Splice cabinet for up to 192 fibres -- Dimension W300 x H400 x D132 mm -- Installation inside of another cabinet -- NC-320 -- Splice cabinet for up to 480 fibres -- Dimensions W360 x H648 x D194 mm -- Installation inside of another cabinet -- NC-352 -- Integrated scross-connection cabinet including cross-connection cabinet NC-350 and a street cabinet with a base -- Dimensions W850 x H2200 x D360 mm -- NC-360 -- Integrated splice cabinet including splice cabinet NC-320 and a street cabinet with a base -- Dimensions W850 x H2200 x D360 mm Cross-connection cabinets for outdoor use, NC-300 product family •  Products: -- NC-315 -- For 480 splices and space for up to 48 SC or 96 LC connectors -- Slim NC-YJT patch panels for 12 or 24 fibres -- Dimension W490 x H670 x D270 mm -- Is installed inside of another cabinet -- NC-350 -- Integrated splice cabinet including a splice module for 48 fibres and a street cabinet with a fixed base -- Dimensions W400 x D210 x H700 mm -- NC-350 -- Based on 19” mechanics -- Gives 12 U space for patch panels, splice modules and splitter modules -- Dimensions W740 x H980 x D275 mm Integrated splice cabinet NC-360 NC-350
  • 16. 16 Termination products Termination boxes for wall installations •  Termination box NC-125 -- For drop cable with metallic elements -- For 4 fibres •  Termination box NC-127 -- For non-metallic drop cable -- For 4 fibres •  Termination box NC-110 -- Universal termination box -- For 24 fibres The termination of the drop cable in the countryside •  Outdoor termination box NC-140 -- Tightness IP 54 -- Dimensions W125 x H175 x D 75 mm -- Can be supplied with an adapter plate for 2 SC or LC-D adapters •  Pre-terminated FTTH outlet NC-105 -- Is supplied with a small, non-metallic, flexible, flame-re- tardant and zero-halogen indoor/outdoor cable -- The cable has two G.657.A1 fibres -- The cable is pre-terminated top the outlet with SC/UPC. SC/APC, LC/UPC or with LC/APC connectors -- Standard length 30 m (Above) Termination box NC-125; (below) Outdoor termination box NC-140 and pre-terminated FTTH outlet NC-105
  • 17. 17 Patch panels for 19” racks and cabinets •  Patch panel NC-200 -- For up to 48 fibres -- Size: 430 (19”) x 230 x 44 (1 U) mm -- Supplied with a gliding inner part that works as a splice tray •  Patch panel NC-232 -- For up to 48 fibres -- Size: 430 (19”) x 140 x 44 (1 U) mm -- Supplied with guiding hooks and a removable protection plate for patch cords •  Pre-assembled patch panel NC-200 -- Pigtail kit NC-200 -- Supplied with pre-assembled pigtails and adapters -- Available for fibre quantities 12, 24 and 48 pcs -- Connector alternatives SC/UPC, SC/APC, LC/UPC and LC/APC -- Pigtail cable kit NC-200 -- Supplied with pre-assembled pigtail cable -- The cable is for indoor and outdoor use with 24 or 48 fibres -- Standard cable lenghts are 5, 15, 25 and 50 m but customized cable lengths are also available •  Pre-assembled patch panel NC-232 -- Pigtail kit NC-232 -- Supplied with pre-assembled pigtails and adapters -- Available for fibre quantities 12, 24 and 48 pcs -- Connector alternatives SC/UPC, SC/APC, LC/UPC and LC/APC -- Pigtail cable kit NC-232 -- Supplied with pre-assembled pigtail cable -- The cable is for indoor and outdoor use with 24 or 48 fibres -- Standard cable lenghts are 5, 15, 25 and 50 m but customized cable lengths are also available (Above) Patch panel NC-200; (below) Pre-assembled patch panel NC-232 as a pigtail cable kit for 96 fibres
  • 18. 18 Connection products Patch cords and jumper cables for equipment rooms •  Cables are available with the fibre quantities 1, 2, 4, 12 and 24 pcs •  Alternative connector types are SC/UPC, SC/APC and LC/UPC •  The lengths of the simplex and duplex patch cords are 2, 3, 5 and 10 m •  Jumper cables with 2, 4, 12 and 24 fibres are delivered as customized lenghts from 5 to 200 m Couplers and splitters •  FBT couplers -- Types 1x2 and 1x3 -- Available with or without connectors -- Can be mounted to different type of mechanics •  PLC splitters -- Types 1x2, 1x4, 1x8, 1x16, 1x32, 1x64, 2x16 and 2x32 1x64 -- Available with or without connectors -- Can be mounted to different type of mechanics Splitter modules NC-1000 and NC-2000 •  Available in versions 1x16, 1x32, 2x16, 2x32 and 1x64 •  Connector types SC/APC and LC/APC
  • 19. 19 Fibre Optic Cables in Windmill Farms Windmill farms are built nowadays all around the world for getting more and more pure energy. Today’s windmills are very efficient, and windmill farms can also consist of tens or even more than 100 windmills. In order to use separate windmills efficiently and safely in these wide windmill farms, reliable control systems are needed. Alternatives for those are radio links and fibre optic cab- les. Both alternatives have their own benefits but fibre optic cables are used often because of their excellent features like being immune against all kinds of disturbances. Nestor Cables has delivered fibre optic cables and accessories to many wind- mill farms in Finland. Based on these experiences Nestor Cables has developed an own cabling concept for windmill farms consisting of all the materials for fibre optic cablings both for small and large windmill farms. Since the control systems are just a small part in these kind of large projects, the cabling con- cept includes as few products as possible. The products are as follows: •  Fibre optic cables •  Splice cabinets •  Termination boxes to windmills •  Patch panels and connection cabinets to power station
  • 20. 20 Fibre optic cables Fibre optic cables are generally installed to the same canal and to the road bank as power cables. Thus the cables shall be non-metallic and also rugged enough to be installed directly into the ground. For that purpose Nestor Cables has two cable types: one with 4 –12 optical fibres and the other with 24 –192 fibres. Splice cabinets The simplest way in cablings is to install optical cables directly from the power station to each windmill but quite often, and especially in large windmill farms, the cabling is ensured with two cables to each windmills. These two cables can be taken directly to windmills but very often these cables are terminated to splice cabinet outside the windmills and two alternative cables goes from the splice cabinet to the windmill.Non-metallic buried cables FYO2RMU 3,5 kN and FZ4RMU Flex 3,5 kN Splice cabinet NC-360A with the inner cabinet
  • 21. 21 Termination boxes to windmills The termination boxes have to be tight because the humidity level inside the windmills can be very high and additionally the boxes need to have enough capacity for terminating up to 24 fibres. Nestor Cab- les’ new NC-135A termination box meets all these requirements. Patch panels and connection cabinets to power station In power stations fibre optic cables are typically terminated to normal 19” patch panels, mounted to connection cabinets with active equipment. For this purpose Nestor has developed own products: connection cabinet NC-2000 and pre-assembled patch panels NC-232 with 12, 24 or 48 fibres. The construction of the NC-2000 cabinet includes e.g. clear pathways for incoming cables to patch panels and enough space with guides for controlling even a big number of patch cords. Nestor’s patch panel is easy to install and it can be mounted directly on top of each other. For protecting patch cords the panel has cable guides with a removable protection plate. (Left side) Termination box for windmills NC-135A and a pre- assembled patch panel NC-232; (right side) Connection cabinet NC-2000
  • 22. 22 Mobile Optical Cable Units Many military applications utilize tactical fibre optic cables to create temporary mobile cable networks. Nestor Cables has offered mobile optical cable unit solutions for military purposes already for years but now these solutions have been modified to also cater civilian everyday events and it is available to all our customers. Different kind of public events very often demand temporary fibre optic cable connections. Such events could be for example sports events, exhibitions or music festivals. Also crisis situations can create a sudden need for fast and fixed telecommunication networks. Nestor Cables’ temporary mobile optical solution can be customized to create a cable network to answer customer’s special requirements. These solutions have proved their stability and functionality in harsh military conditions. Solutions mainly consist of the following products: •  Connectorized cable units •  Special reels •  Carrying frames •  Reeling and unreeling equipment •  Connection boxes
  • 23. 23 Special cables for mobile optical cable units Tactical cable FTMRMU 2 x SM/MM FTMRMU was originally developed as a tactical cable for military applications. It includes two singlemode or multimode fibres. •  Outer diameter 4,6 mm •  Weight 17 kg/km •  Max. tension during installation 700 N •  Max. crush strength with 100 mm plate 1500 N •  Operating temperature -40 -+60°C Indoor/outdoor cable FTRMSU 2/4 x SM FTRMSU is a special cable that has been developed from the tactical fibre optic cable. It includes 2 or 4 singlemode fibres (G.657.A1). •  Outer diameter 4,6 mm •  Weight 17 kg/km •  Max. tension during installation 500 N •  Max. crush strength with 100 mm plate 1500 N •  Operating temperature -45 - +70°C Reels 1-hand reel •  Dimensions: W410 x H450 x D240 mm •  Weight (without cable): 3,4 kg •  Material: Powder painted aluminium •  Max. cable length 300 m Small reel •  Dimensions: Ø 370 mm x 430 mm •  Weight (without cable): 2,9 kg •  Material: Powder painted stainless steel •  Max. cable length 800 m Big reel •  Dimensions: Ø 560 mm x 670 mm •  Weight (without cable): 23,5 kg •  Material: Powder painted stainless steel •  Max. cable length 3000 m Indoor/outdoor cable FTRMSU 4 x SM Small reel
  • 24. 24 Connectors Exbanded-beam connector Pro Beam Jr. (J2SP) •  Tightness IP 67 •  With the help of the lenses this connector is not so sensitive against dust as a normal ferrule connector •  Insertion loss ≤ 1,5 dB •  Connection directly against each other IP-LC connector •  Tightness IP 67 •  Includes one LC Duplex connector •  Bayonet type locking SC/UPC and SC/APC connector •  For connections to active equipment •  The fibres are protected with aramid re-inforced protection tubes between the cable sheath and connectors LC Duplex connector (LC-D) •  For connections to active equipment •  Suits directly to tactical cable and to 2F FTRMSU special cable IP-LC adapters IP-LC In-Line Adapter for cable connections Supplied with a tight protection cab. IP-LC In-Line Adapter IP-LC Bulkhead Adapter IP-LC Bulkhead Adapter for connection boxes and patch panels Inside the boxes normal pigtails and patchcords can be mounted to this adapter. Adapter is supplied with a nut, sealing ring and a tight protection cab for the cable side. IP-LC connector
  • 25. 25 Mobile optical cable units Products: •  J2SP –J2SP 2xSM FTMRMU -- Lengths 200 m, 400 m, 800 m, 3000 m •  IP-LC –IP-LC 2xSM FTMRMU -- Lengths 100 m, 200 m, 300 m •  LC-D –LC-D 2xSM FTMRMU -- Lengths 100 m, 200 m, 300 m Other lengths are also possible accor- ding to the customer’s needs (A m). •  SC/UPC –SC/UPC 4xSM FTMRMU -- Lengths 100 m, 200 m, 300 m •  SC/APC –SC/APC4xSM FTMRMU -- Lengths 100 m, 200 m, 300 m •  LC/UPC –LC/UPC 4xSM FTMRMU -- Lenghts 100 m, 200 m, 300 m •  LC/APC –LC/APC 4xSM FTMRMU -- Lengths 100 m, 200 m, 300 m Other lengths are also possible accor- ding to the customer’s needs. The connectorized cable ends are pro- tected with flexible protection tubes that can be used also as pulling heads. 2F patch cords Products: •  J2SP –J2SP SM FTMRMU •  J2SP –LC-D SM FTMRMU •  IP-LC –IP-LC, SM FTMRMU •  IP-LC –LC-D, SM FTMRMU •  LC-D –LC-DSM FTMRMU The lengths of patch cords are 2, 5 and 10 m. Other lengths are also possible according to the customer’s needs. Patchcord Connection boxes with IP- LC connectors NC-135A IP-LC •  Size 300 x 300 x 132 mm •  Tightness IP 67 •  3 cable inlets •  For splicing up to 24 fibres •  Places for eight IP-LC connector adapters NC-140 IP-LC •  Size 175 x 125 x 75 mm •  Tightness IP 67 •  3 cable inlets •  For splicing up to 6 fibres •  Places for three IP-LC connector adapters Connection box NC-140 IP-LC in use
  • 26. 26 Accessories for reels Other accessories Carrying frame for small reels Carrying frame makes transporting reels easier by foot for example in forests. There are also a cable stand and a crank available for small reels. Reeling and unreeling equipment for big reels Nestor Cables’ reeling and unreeling equip- ment can be mounted on different types of vehicles. It operates with gasoline E95/95E10 and E98. Equipment is supplied with a control panel and an adjustable rod for guiding the cable. Cleaning kit for fibre optic connectors Launch fibre package for OTDR measurements
  • 27. 27 Nestor Cables Security System N-Sec® In recent years demand for smart systems to secure buildings, valuable items and strategic targets, and more importantly to protect people has risen. N-Sec® by Nestor Cables is a versatile and reliable security system which can be tailored to fit each customer’s needs and requirements. This proven system is based on Nestor Cables’ fibre optic technology and FOSSTM intelligent hard- ware and software by Multitec Finland.
  • 28. 28 Suitable for varying conditions •  Cable can stand wide temperature range of -45 to +100 ˚C •  FOSS™ unit is rated from -40 to +50 ˚C (Installation into man holes is necessary in hot conditions) •  Insensitive to the high-voltage field, magnetic field and radio field •  Insensitive to different weather conditions: lightning, hard rain, mist •  Suitable to be used together with explosives and gases •  Invisible non-metallic optical sensor cables •  Solutions for indoor and outdoor uses •  Sensitivity can be adjusted to the needed level •  Doesn’t react to small animals •  Fence cable doesn’t react to persons or vehicles if there isn’t physical contact. Quick and easy to install and implement •  Direct buried installations are possible •  Installation can be fixed or temporary Customizable •  Different cable types for different purposes •  Cables which are used as sensors can be hidden or visible. •  Cable lengths and controlled targets can vary •  Additional equipment (Cameras, lights, sound and movement detectors) can be attached to the system N-Sec® by Nestor Cables is... Examples of solutions N-Sec®Fence sensor optical cables Solution based on sensor optical cablesis ideal to secure fences and walls: system prevents for example climbing over barriers to break into secured area. Buried N-Sec®solution Hidden and very precise system utilizing buried cables which are installed directly below the tiles. N-Sec®Road sensor optical cables Solution based on optical non-metallic cables which are buried 10-15 cm below the surface. Sensor cable can make several paths under the road or pathway. Special cushion can be used to avoid disturbances. N-Sec®sensor optical cables for indoor use Sensor optical cables can be used for protec- tion of single targets or entire rooms. Cables are installed under flooring or under single covers. Temporary installations are possible.
  • 29. 29 Main components of the system N-Sec® Sensor Cable •  Sensor cable is always an optical cable •  0,9 mm cable for specific indoor installations •  4 mm cable for fences •  12 mm cable for buried solutions where the soil is static •  Cables can be designed according to target’s require- ments •  Non-metallic sensor cables are suitable for demanding conditions like explosive storages •  Can not be found by metal detectors when buried. •  Sensor cable is connected to FOSS™ unit FOSS™Unit by Multitec Finland •  Small robust system, which acts as an intelligent part of the system –sends and receives light •  FOSS™ is connected to PC and all settings can be control- led and adjusted easily by user •  FOSSTM unit is operated by dedicated software •  Senses even minor changes in the fibers •  Level of the accuracy can be adjusted •  Sends alarm message forward •  The unit has good references and it is made and develo- ped by Multitec Finland N-Sec®Connection and Energy Supply Cable •  FOSS™ unit needs energy and at the same time collected data must be sent to the remote control center (to the computer). All this is secured with fiber optic –copper hybrid cable. One cable is used for both essential tasks •  Connection and energy supply cable can be used for cameras too •  Supply cable is robust direct buried cable designed for this system N-Sec®Remote Control Center •  Several sensor cables/FOSS™ units are connected via supply cables to the control center. •  Center is equipped with power supply and FOSS™ units are fed from control center using supply cable. •  All information goes through the center. •  Control center is monitoring base of different areas. •  Alarms are received to the control center •  Alarms can be forwarded from the control centers.
  • 30. 30 N-Sec®Auxiliary Equipment •  Additionally FOSS™ units need protection from environ- ment – different kind of buried man holes and protec- tion closures are available. •  Active components send information between FOSS™ and computer . All needed components are available. •  Direct buried stainless steel cable joint closures are available. Optional components •  Cameras •  Lights / spot lights •  Sound and movement sensors •  N-Sec®is expandable system and options can be added beforehand
  • 31. 31 Microduct Cabling Solution Installing telecommunication and access network cabling in metropolitan and suburban areas can be demanding. In this kind of areas space is limited and cabling should be done underground or on existing infrastructure. Microduct Cabling Solution by Nestor Cables defies these limitations. Microcabling system is built directly to the ground or on duct routes. Access and metropolitan network infrastructure is widely built by laying duct systems underground (aerial duct solutions are also available) which then can be utilized to answer various customer needs. Microcabling system allows flexible expansion of the network. After microducts are installed, microduct cables can be easily blown in microducts whether building a new network or expanding existing network. By using microduct technology CAPEX and OPEX can be significantly reduced. Microduct cabling solution consists of: •  Fibre optic cables •  NesDuct microducts •  Connection accessories
  • 32. 32 Why microduct cabling solution? High fiber density of low weight microduct cables combined with ease of handling these cables, increased jetting speeds and improved duct and space utilization result in reduced costs. Microduct cabling solution offers versatility because wide variety of cables, ducts and accessories in different sizes and styles can be configurated in endless ways in nearly all possible cabling scenarios. Solution is perfect for growing and changing cities and neighborhoods: during the installation you don’t need to know how the cable network should look like years ahead because microduct network can be altered easily afterwards. In our past projects microduct cabling solution has been proven to be a great success. Microduct Cabling Solution by Nestor Cables has been tested in several projects all around the world. Recently Nestor Cables has supplied microduct cables, ducts and accessories to various projects in Russia and Europe. Our products have been widely used in changing conditions (from warm summers to freezing winters) in Northern Finland for years, so we can assure that our products can withstand even extreme climate and conditions. Photographs show installation of mic- roduct cables in our recent projects.
  • 33. 33 High quality microduct cables tailored to fit your needs Space can be saved when using microcabling system. E.g. when installing microducts in existing duct system more capacity can be installed. Nestor Cables has the experience and technology to develop and manufacture microduct cab- les with excellent quality. Examples of our microduct cables are FZOMU-SD Micro with 12-288 fibres and FYORMU Micro with 2 - 12 fibres. There is also remarkably smaller version of FYORMU Micro with only 2,5 mm diameter and 5 kg/km weight. Microduct cables FZOMU-SD Micro 96 fibres Outer diameter 6,5 mm FZORMU-SD 96 fibre Outer diameter 10,7 mm Microduct cables with flexible construction? FZOMU-SD Flex Micro is a flexible optical cable with 24 - 192 fibres for microduct installation by blowing. Flexible construction is a new innovation in optical fibre cable technology. Benefits of the construction are flexibilty and high packing density of fibres. Nestor Cables is one of the rare cable manufacturers producing cables with this kind of construction. FZOMU-SD Micro and FYORMU Micro
  • 34. 34 Durable ducts from a trusted supplier Microducts for microduct cabling solution Single microducts and NesDuct bundles Ducts protect cables in ground during and after installation. Nestor Cables’ microduct solution includes a wide variety of NesDuct microducts to suit our customer’s varied needs. Our ducts are durable and able to protect fragile fibres inside ducts from mois- ture, traffic and other disturbances. To offer a comprehensive variety of mic- roducts Nestor Cables partners with care- fully chosen trusted duct manufacturers. Like ourselves our partners are ISO 9001 certified and their processes are regularly audited by outside parties. Nestor Cables offers mainly direct buried and direct install ducts: Direct buried installation: These ducts have impressive crush and impact resistance and therefore can be buried into the ground without other protection. Direct installation with added protection: Some ducts have thin walls and therefore they are intended for installation to places with additional mechanical protection. However these are only the most popular installa- tion methods: to learn more about other methods, please contact us and we will assist you in finding the perfect solution. Nestor Cables’ selection of microducts consists of NesDucts with a single microduct and NesDuct bundles. Both of these include microducts for direct buried and direct installation. •  Micro ducts are made of high quality HDPE. •  Nestor Cables’ selection of microducts has all varieties of ducts needed to create a FTTH (Fibre to The Home) or FTTX networks. •  Both of these are available in several sizes. NesDuct with a single microduct NesDuct bundle
  • 35. 35 Accessories to connect and secure microducts Installation and protection of a versatile microduct communications network demand ways to connect different kinds of microducts securely. Besides cables and microducts Nestor Cables also offers a selection of handy accessories to build these connections. Accessories for microduct cabling solution For jointing two microducts For blocking gas or moisture Water and gas tight seal for open duct end with cable For jointing two microducts with different diameters Straight connector For securing unused end of a microduct End stop connector Gas block connector Reducer connector Divisible seal Pictures on this page only illustrate use of these accessories; actual products will differ from illustrations.
  • 36. 36 Factory: Visiting address: Mittarikuja 5, FI-90620 Oulu, Finland Postal Address: P.O. Box 276, FI-90101 Oulu Finland Tel. +358 20 791 2770 Fax +358 20 791 2779 Office: Visiting and postal address: Äyritie 12 C, FI-01510 Vantaa, Finland Tel. +358 20 791 2770 Fax +358 20 791 2789 www.nestorcables.com forename.surname@nestorcables.fi info@nestorcables.fi To learn more about our products and company, or to read news and announcements about our recent projects and presence at industry events, please visit our website. Nestor Cables’ product range includes almost 1000 items: optical fibre cables, copper telecommunication cables, process control and automation cables for industries, fibre optic accessories, mobile optical cable units, FTTH solutions, FTTA solutions, fibre optic cabling concept for windmill farms.