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Solar Powered Water Pumping in Senegal



Kristen Woznick

Andrew Kriebel

Ahmed Al Haddad
College of Engineering
Penn State University
3 December 2012




                            http://www.practica.org/services/r-d/thermal-solar-pumps/
This presentation covers two yields of the project that is
used to provide solar powered water pumping to Senegal



                            Interactive spreadsheet




                            Prototype of a low cost
                            alternative design




2
A project schedule laid out the steps and timeline for
project milestones

                   Research & Background



                        Concept Generation



                            Concept Development



                                 Prototyping

3
The first task was to archive existing solar powered pumps
in a searchable database




    Archive company, model no., lift, output, etc
4
Started with data base which archives 64 submersible
pumps from 9 manufacturers with important criteria


Company
Model #
Input Elec.
Max Lift
Output @ Max Lift
Max Output
Lift @ Max Output
Weight


5
What do these input values specify




6
Changes to the database improved functionality with
criteria input with the searching function




                                             Drop-down menus
                                             for the input
                                             criteria



              Macro-enabled
              “find My Pump”
              button


Output of correct pump
that matches the input
criteria


7
Future Considerations


    We ask:
    If someone enters a set of
    requirements that are above
    one capability, but below
    another, would you be able to
    suggest the one that has more
    than the asked for
    requirements?




8
The second task is to innovate and prototype a solar
powered pump to meet the needs of a farm in Senegal
                                SUN’S
                               ENERGY

                                        ENGINE/P
                                          UMP
                         20 cubic       ASSEMBLY
                         meters
          1.2 – 1.6 m
                         per day



                                                   CROPS
                        20 m


     2m

          WATER
10
Based around a gamma stirling engine, our design was to
use the heat of the sun to create the work to drive a pump
                     SOLAR             GAMMA
       SUN IN
                     HEAT TO       STIRLING ENGINE
                     ENGINE


  SOLAR DISH                                                   TO CROPS
                                                 WATER COOLS
                      HIGH SPEED                   ENGINE
                     LOW TORQUE
                        WORK


       PULLEY/GEAR


                 LOWER SPEED
                HIGHER TORQUE
                    WORK
                                      PUMP
  11                                            WELL WATER
Using gamma engine models, a Solidworks model was
constructed to study the motion




                                 Compression
                                   Ratios




                                       Critical Lengths




  12
A non-walking beam gamma engine was settled upon and
modeled as our engine


       DISPLACER           POWER PISTON

               EXPANSION
                           COMPRESION




     HEAT                               WORK OUT

            COLD



13
The gamma engine is incorporated into the assembly design
with the solar dish, ‘gear’ system, and pump




15
The gamma engine is incorporated into the assembly design
with the solar dish, ‘gear’ system, and pump
                           Solar Collecting Dish
                            Hot End of Engine

                           Cool Side with Water

                             Gamma Engine




                              ‘Gear’ System

                               Water Pipe

                            Mechanical Pump


16
The gamma engine is incorporated into the assembly design
with the solar dish, ‘gear’ system, and pump




17
The design is easy to assemble, features available materials,
and only requires basic machining




19
The design is easy to assemble, features available materials,
and only requires basic machining




20
The prototype is proof of engine function and pump design,
but lacks the torque necessary to function as an assembly


     ✔ Gamma Engine Function – Heat to Work

     ✔ Pump Function – Movement of Water

     - Solar Collector

     X Connection Engine to Pump

     X Full Function


21
To improve performance, it is necessary to make several
changes to the design



     Higher Heat Differential

                                HOT COLD




      Multiple Cylinders




22
Ideal Carnot Engine Efficiency

 “A calculation using the Carnot cycle formula shows that an engine operating with a source
 temperature of 100 °C and a sink temperature of 35 °C gives a maximum thermal
 efficiency of about 17.42%.”


  Efficiency:
Real Engine Efficiency and Power Output

Factors to Consider:

•   Friction

•   Gas Leak

•   Temperature
Parabolic Dish Dimensions

“The average energy flux at this distance on a surface perpendicular to the sun's rays is
about 1353 W/m2.”
                                                           ENERGY = POWER x TIME
Calculations

 Pwhp = q h sg / 3960

     = (7.34)(65.6)(1)/3960 = .122 HP = 90.7 W

 90.7W/.17 = 533.53 W

 Solar Dish:

 1353W/m²/533.53 = .4m²




                                                 1443.K
Goal:




  Engine Efficiency Range: 30-40% (1000-1500K) (2000-4000 RPM)
  Lift Power: 110 W

   Future Teams?
The solar water pumping project is currently a rough proof
of concept, but on track for further design iterations

                  Interactive pump Database



                  Developed a Concept and a Feasible Design




                   Prototype and Test Concept



                   Future Steps
29
Questions?

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Solar Powered Water Pump

  • 1. Solar Powered Water Pumping in Senegal Kristen Woznick Andrew Kriebel Ahmed Al Haddad College of Engineering Penn State University 3 December 2012 http://www.practica.org/services/r-d/thermal-solar-pumps/
  • 2. This presentation covers two yields of the project that is used to provide solar powered water pumping to Senegal Interactive spreadsheet Prototype of a low cost alternative design 2
  • 3. A project schedule laid out the steps and timeline for project milestones Research & Background Concept Generation Concept Development Prototyping 3
  • 4. The first task was to archive existing solar powered pumps in a searchable database Archive company, model no., lift, output, etc 4
  • 5. Started with data base which archives 64 submersible pumps from 9 manufacturers with important criteria Company Model # Input Elec. Max Lift Output @ Max Lift Max Output Lift @ Max Output Weight 5
  • 6. What do these input values specify 6
  • 7. Changes to the database improved functionality with criteria input with the searching function Drop-down menus for the input criteria Macro-enabled “find My Pump” button Output of correct pump that matches the input criteria 7
  • 8. Future Considerations We ask: If someone enters a set of requirements that are above one capability, but below another, would you be able to suggest the one that has more than the asked for requirements? 8
  • 9.
  • 10. The second task is to innovate and prototype a solar powered pump to meet the needs of a farm in Senegal SUN’S ENERGY ENGINE/P UMP 20 cubic ASSEMBLY meters 1.2 – 1.6 m per day CROPS 20 m 2m WATER 10
  • 11. Based around a gamma stirling engine, our design was to use the heat of the sun to create the work to drive a pump SOLAR GAMMA SUN IN HEAT TO STIRLING ENGINE ENGINE SOLAR DISH TO CROPS WATER COOLS HIGH SPEED ENGINE LOW TORQUE WORK PULLEY/GEAR LOWER SPEED HIGHER TORQUE WORK PUMP 11 WELL WATER
  • 12. Using gamma engine models, a Solidworks model was constructed to study the motion Compression Ratios Critical Lengths 12
  • 13. A non-walking beam gamma engine was settled upon and modeled as our engine DISPLACER POWER PISTON EXPANSION COMPRESION HEAT WORK OUT COLD 13
  • 14.
  • 15. The gamma engine is incorporated into the assembly design with the solar dish, ‘gear’ system, and pump 15
  • 16. The gamma engine is incorporated into the assembly design with the solar dish, ‘gear’ system, and pump Solar Collecting Dish Hot End of Engine Cool Side with Water Gamma Engine ‘Gear’ System Water Pipe Mechanical Pump 16
  • 17. The gamma engine is incorporated into the assembly design with the solar dish, ‘gear’ system, and pump 17
  • 18.
  • 19. The design is easy to assemble, features available materials, and only requires basic machining 19
  • 20. The design is easy to assemble, features available materials, and only requires basic machining 20
  • 21. The prototype is proof of engine function and pump design, but lacks the torque necessary to function as an assembly ✔ Gamma Engine Function – Heat to Work ✔ Pump Function – Movement of Water - Solar Collector X Connection Engine to Pump X Full Function 21
  • 22. To improve performance, it is necessary to make several changes to the design Higher Heat Differential HOT COLD Multiple Cylinders 22
  • 23.
  • 24. Ideal Carnot Engine Efficiency “A calculation using the Carnot cycle formula shows that an engine operating with a source temperature of 100 °C and a sink temperature of 35 °C gives a maximum thermal efficiency of about 17.42%.” Efficiency:
  • 25. Real Engine Efficiency and Power Output Factors to Consider: • Friction • Gas Leak • Temperature
  • 26. Parabolic Dish Dimensions “The average energy flux at this distance on a surface perpendicular to the sun's rays is about 1353 W/m2.” ENERGY = POWER x TIME
  • 27. Calculations Pwhp = q h sg / 3960 = (7.34)(65.6)(1)/3960 = .122 HP = 90.7 W 90.7W/.17 = 533.53 W Solar Dish: 1353W/m²/533.53 = .4m² 1443.K
  • 28. Goal: Engine Efficiency Range: 30-40% (1000-1500K) (2000-4000 RPM) Lift Power: 110 W Future Teams?
  • 29. The solar water pumping project is currently a rough proof of concept, but on track for further design iterations Interactive pump Database Developed a Concept and a Feasible Design Prototype and Test Concept Future Steps 29