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May 19, 2016
Company Background :
May 19, 2016
Dear distinguish Ladies and Gentlemen…
A very good morning!! On behalf of the Libas Textiles
Ltd. we would like to welcome all of you today to our
presentation. We are pleased to inform you, we are one of the
fast growing entrepreneur of the country contributing to the
national economy of Bangladesh for our diversified business
functions apart textiles business. We think today’s
presentation will give you a summary of our business
activities and it is a great pleasure to us that you
distinguished persons are here to enjoy this presentation…..
May 19, 2016
Company Background :
May 19, 2016
We are one of the pioneer entrepreneurs of the
country having about 33 years of experience in running
various industries of the group. We have been selected as
Commercially Important Person (CIP) for contribution in
the industrial sector by the Govt. of Bangladesh for the
last 14 years. We have been awarded in several occasions
by the Government and other organizations for
contribution to our National Economy and social
activities.
May 19, 2016
Award accomplishment:
May 19, 2016May 19, 2016
LIBAS TEXTILE LTD. has earned the recognition,
certificates from across the Globe. It has consistently
excelled several certificates & recognitions such as WRAP
(Gold), BSCI (Good) For USA & Europe), OEKO-TEX,
SEDEX, GOTS & OCS, ISO 9001:2008 (Quality
Management System).
-- Second largest RMG exporting country
-- Second largest cotton importing country
-- One of the most efficient workforce globally
-- RMG export in 2013/14 is worth $24.5 billion
Libas Textiles Ltd.
--OneoftheleadingapparelmanufacturerinBangladesh
--Apartfromyarnallunderoneroof….....
(Knitting,Dyeing,Finishing,Garment,Embellishmentetc)
--Providesend–to-endsolution.
May 19, 2016
Bangladesh
0
0
RMG
78%
Others
22%
Export Revenue 0 0
RMG
13%
Others
87%
GDP Contribution
0 0
RMG
40%Others
60%
Dependency of the
Financial Sector
0 0
RMG
80%
Others
20%
Utilization of
CTG port
May 19, 2016
General overview of RMG in Bangladesh
Vision & Goal
Aiming to be the most regarded conglomerate by 2025 to win the
ultimate mindshare of all the stake holders for a greener planet
and practicing the best dogmas through a sustainable growth.
Mission Core Values
On time quality services based on best
practices
Congenial working environment through
open communication
Encourage innovation and teamwork
Committed for green environment, workers
welfare and driven by responsibility to the
society
Innovation
Quality
Commitment
Environment
Safety
May 19, 2016
May 19, 2016
Chairman &
Managing Director:
Engr. Md. Towhidur Rahman, CIP
Director:
Mrs. Chand Sultana
Md. Masudur Rahman
Md. Moshiur Rahman Chamak
(All are family members)
May 19, 2016
Board of Directors:
ISLAMI BANK BANGLADESH LTD.
SHAHJALAL ISLAMI BANK LTD.
JAMUNA BANK LTD
STANDARD BANK
May 19, 2016
Bankers:
LIBAS TEXTILES LTD Is one of the sister concern of Fresh Group of Companies. The
Group is involved in various diversified businesses, which are as follows :
 Knit Garment Export Business (Libas Textiles Limited, Fresh Knitwear Ltd.)
 Sea Food Processing & Export Business (Fresh Foods Limited)
 Trading Business (Fresh Trading Limited, Fresh Export Import Ltd.)
 Banking Business (Shahjalal Islami Bank Ltd.)
 Stock & Securities Business (Shahjalal Bank Securities Ltd.)
 Insurance Business (Takaful Insurance)
 Education Business (Prime University, Alhaj Jalaluddin College, Dhulshar High
School, South Asian Scholars School & College)
 Real Estate Business (Fresh Properties Ltd.)
May 19, 2016
Group and associate business:
Display Center
May 19, 2016
May 19, 2016
Our Partners:
Buyer C & A:
Men’s/Ladies night wear
May 19, 2016
80% cotton,
20% Polyester,
Velour, 240
gsm.
Set program
100% cotton,
Single jersey,
160 gsm, All
over print
Ladies night
wear
Set program
100% cotton, Nap
yarn, Single jersey,
160gsm.
Set program
100% Organic
cotton, Single
jersey,
190 gsm.
May 19, 2016
Buyer H & M:
Ladies
95% cotton, 5% Lycra, Single
jersey,
180 gsm.
May 19, 2016
Buyer SHANA (Spanish origin):
Men’s
May 19, 2016
100% cotton, Single jersey, 140 gsm.
Wave dyeing short sleeve T-Shirt
May 19, 2016
Buyer MANGO (Spain):
Kids collection
May 19, 2016
100% cotton, Slub Single
jersey, 140 gsm.
100% cotton, Pique,
220 gsm.
All over print Polo
shirt
May 19, 2016
Buyer NKD (Germany)
Men’s & Ladies
100% cotton, Single jersey, 160 gsm.
Yarn dyedstripe, Men’s shorty
100% cotton, Single jersey,
145 gsm. All over print
Ladies pyjama long sleeve
May 19, 2016
Buyer Okaidi (Germany)
Boy’s
May 19, 2016
100% cotton French Terry,
Peach finish.GSM-300
100% cotton French Terry,
Peach finish.GSM-300
May 19, 2016
• Year of establishment : 2004
• Total land area : 3,60,000 Sq ft
• Total buildup area : 2,25,000 sq ft
• Total manpower : 4000 nos
• Annual turn over : USD 40 m
• Garment production capacity : 1.6 m pcs/month
• Knitting section capacity : 10 tons/day
• Sewing capacity : 90,000 pcs/day
• Dyeing capacity : 25 tons/day
• Printing capacity : 50,000 pcs/day
• Cutting capacity : 100,000 pcs/day
• Brushing capacity : 5 tons/day
• Boiler capacity : 10 tons/day
At a glance of company overview
May 19, 2016
Knitting Machines: All machinery from Germany & China
Products: Single Jersey, Double Jersey, Interlock, Auto Striper & Fidder
Stripe, Pique Lyca Jersey Fleece, French Terry, Waffle, jacquard etc.
(All kind of knit items).
Sewing machines: Machines are mainly from JAPAN: Pegasus , Juki & Brother brand.
Dyeing machines: Machines are from FONGS (China) & Acme (Taiwan)
Finishing machines: Finishing machinery are all from Europe (Germany) and Korea
Printing section: Run by manual and auto machinery
Embroidery machines: Machines are from Tajima, Japan
Laboratory machines: Machines are from Tajima, Japan
At a glance of machineries overview
Section wise machineries overview
May 19, 2016
Section wise machineries overview
Section : Dyeing
S/N Mc Name Qty Brand Origin
1 Dyeing mc-25 to 1200 kg 8 pcs Acme Taiwan
2 Dyeing mc - 30 to 1500 kg 7 pcs Fongs China
Section : Finishing
S/N Mc Name Qty Brand Origin
1 Stenter 9 Chamber 1 pc Sunsuper Korea
2 Stenter 10 Chamber 1 pc Sunsuper Korea
3 Open Dryer 1 pc Candar Taiwan
4 Tube compactor 1 pc Fabcon USA
5 Open compactor 1 pc Muzi Italy
6 Open compactor 1 pc Lafer Italy
7 Slitting 1 pc IK Taiwan
8 Slitting 1 pc Uni Apex Taiwan
9 Squeezer 1 pc Corino Italy
10 Tumble Dryer 3 pcs TBN China
11 Back Sewing 1 pc Uniapex Taiwan
12 Over Turner 1 pc Dongnam Korea
Section : Knitting
S/N Mc Name Qty Brand Origin
1 Circular Knitting 9 pcs Lkm Taiwan
2 Circular Knitting 4 pcs Terrot Germany
3 Flat Knitting 6 pcs Kauo Heng Korea
At a glance of machineries overview
Fabric Knitting capacity : 7 tons/day
Knitting Machines: All machinery from Germany & China
Products: Single Jersey, Double Jersey, Interlock, Auto Striper & Fidder Stripe, Pique Lyca Jersey Fleece, French Terry,
Waffle, jacquard etc. (All kind of knit items).
Fabric Knitting Section:
Fabric Manufacturing & Embellishments
May 19, 2016
Fabric Sewing Section:
Fabric Manufacturing & Embellishments
May 19, 2016
Sewing machines : 1200 nos.
Sewing lines: 58 lines
Sewing capacity : 90,000 pcs/day
Sewing machines are mainly from JAPAN: Pegasus , Juki & Brother brand.
Total Fabric Dyeing Capacity: 25 tons/day
Dyeing machines: Dyeing machines from FONGS (China) & Acme (Taiwan)
Finishing machinery are all from Europe
Fabric Dyeing Section:
Fabric Manufacturing & Embellishments
May 19, 2016
Total Fabric Brushing Capacity: 5 tons/day
Brushing machines: For Fleece fabric
Fabric Brushing Section:
Fabric Manufacturing & Embellishments
May 19, 2016
Total Fabric Printing Capacity: 43 tons/day
Printing section: Run by manual and auto machinery
Fabric Printing Section:
Fabric Manufacturing & Embellishments
May 19, 2016
Total Fabric Finishing Capacity: 43 tons/day
Fabric finishing machines: Finishing machines from Korea, Germany
Fabric Finishing Section:
Fabric Manufacturing & Embellishments
May 19, 2016
Cutting Safety Section:
Fabric Manufacturing & Embellishments
May 19, 2016
Cutting floor : 20,000 sft
Cutting capacity : 100,000 pcs/day
Embroidery Section:
Fabric Manufacturing & Embellishments
May 19, 2016
Embroidery capacity : pcs/day
Machines are from Tajima, Japan
Laboratory Section:
Fabric Manufacturing & Embellishments
May 19, 2016
Laboratory testing capacity : pcs/day
Machines are from Tajima, Japan
Laboratory Section:
Fabric Manufacturing & Embellishments
May 19, 2016
Yearn and Fabric:
Certified by Oekotex-100
(In house testing for buyers like H & M, C & A, Okaidi, Pizza Italia)
Fabric Yearn and Testing:
Measures fibre length. strength, length uniformity, elongation, micron air, color,
short fibres index, spinning conditioning index, moist use trash, hive spectrum
fibre test.
FABRIC TESTING (All Physical Parameters):
 Colorfastness to wash, perspiration, rubbing etc.
 Dimensional stability to wash
 Spirality
 Formaldehyde spot test
 Pilling
 Bursting strength
Boiler Section (steam condense):
Boiler Plant
May 19, 2016
Boiler capacity : 10 tons/day
Machines are Omnical, Germany
ETP projection
May 19, 2016
Rain harvesting
May 19, 2016
Quality management
May 19, 2016
LIBAS TEXTILES LTD. has well-trained quality assurance team ensures
the best quality of products to meet the international standard. We have
an independent quality control department at the factory headed by the
Assistant General Manager-Quality Control with dedicated quality
control staff. Throughout the processing chain, we remain very careful
and constantly monitor about all the critical points particularly related
with the quality of standard operating procedures. Our employees are
given through training on the importance of the good manufacturing
practices followed at all stage of the products to many households
across the globe.
Quality management
May 19, 2016
The quality team follows some standardized international rules which are
as follows:
Fabric inspection : 4 points systems
Garment Quality AQL : As per buyer’s requirements
Line in process : 7 pcs systems
Needle detection report : 9 points system
Quality chk station point light : 1000 Lux
Quality Control
May 19, 2016
 Quality Department is controlled and accountable to the Executive
Director and Operation head even monitored closely by the MD.
 Each Sewing line has Quality Inspectors headed by Quality Controller.
 Completed Garment are checked 100% at the end of sewing line by the
Quality Controllers before passing.
-- Sewing Section Quality System
-- In line inspection system
-- 7 Pieces system, AQL 2.5
-- Fabric Inspection : Four point system
-- 100% Spread Checking
-- 100% Cut piece checking
-- Garments are checked 100% from inside after thread cutting and 100%
from outside after ironing
-- 100% checked through metal detector machines before packing
-- Quality Auditor conducts Pre-final inspection before offering for final inspection
to the buyer.
-- All inspections are conducted based on AQL 2.5
HRM Compliance
May 19, 2016
LIBAS TEXTILES LTD. is maintaining the following compliance issues:
-- Followed all Govt. and International laws & regulations
-- Prohibition of Forced & Child Labor
-- No Discrimination
-- Ensure fire safety Electrical safety & structural safety
-- Maintain metal or broken needle control system
-- Maintain Occupational Health & Safety (OHS)
-- Welfare facilities
-- Compensation & Benefits
-- Security compliance
May 19, 2016
We have been recognized by the Govt. of Bangladesh and the national and international
organizations many times for achievement & Contribution to the National economy &
society. Which are as follows:
Receiving best Entrepreneurs award from Hon’ble Prime Minister of Bangladesh
May 19, 2016
Receiving CIP card from the Hon’r Minister of Commerce, Peoples Republic of
Bangladesh
May 19, 2016
Receiving National Export Trophy Gold from the Hon’r Prime Minister of
Peoples Republic of Bangladesh
May 19, 2016
Best Entrepreneur Award from the Hon’able Ex-President of Bangladesh…
May 19, 2016
Receiving Mother Teresa Gold award for contribution of social responsibility.
May 19, 2016
Certificates achievement
May 19, 2016
• ISO 14001:2004 (Knit Composite Apparel Manufacturer)
• ISO 9002 (Manufacturer of Knit & Woven Garments)
• Laboratory Accreditations by M&S & PUMA
• GOTS and Organic Exchange (OE)
• FLO Fair-trade by FLO-CERT GmbH
• OEKO-Tex Standard 100
• CmiA (Cotton made in Africa)
• Cotton USA
MOODY
INTERNATIONA
IOAS
IOAS WRAP
FBCCI
DISNEY
HOHENSTEIN
IOAS
Certificates accomplishment
May 19, 2016
May 19, 2016
Compliance undertaking
Fire protection:
 Adequate Fire Extinguishers
 Fire Fighting Equipment
 Fire Alarms & Emergency lights
 Fire Bucket filled with sand and water
 Sprinkler
 Smoke Detectors
 Fire Hydrant & separate reservoir
 Regular Fire Drill
 Free Passage way
 Trained Fire Fighters & First Aiders
Payments:
 Salary & OT paid within 5-7th of the following month
 Attendance Bonus
 Minimum salary more than legal requirement
 Provides all types of leaves: Casual, Sick, Earned, maternity, Festival & Weekly Holiday
 Free Medicine at company medical center
May 19, 2016
Regular In-house fire drill awareness………..
May 19, 2016
Regular In-house fire fighting training
May 19, 2016
Regular In-house fire exit training
May 19, 2016
Regular In-house Health and Safety training
May 19, 2016
May 19, 2016
Regular participation committee meeting
Worker’s participation in cultural program
May 19, 2016
May 19, 2016
PROFIT
(Economic Sustainability)
PEOPLE
(Social Sustainability)
Sustainability…
is 3Ps
PLANET
(Environmental
Sustainability)
May 19, 2016
Corporate sustainability
Taking care of our planet and its people in an economically sustainable and
viable way
Green initiatives
May 19, 2016
Green Industry Consultancy Agreement
BETWEEN…. Libas Textiles Limited and USGBC for LEED certification
Signing Ceremony through........
Bangladesh Knitwear Manufacturers & Exporters Association
Venue: BKMEA Dhaka Office
Date: 7th October, 2015
An Agreement Signing Ceremony between Libas Textiles Limited & USGBC
through BKMEA for Green Factory LEED certification……..
May 19, 2016
Green initiatives
Good practice / initiatives
• EMS
• Chemical management
• Waste management
• Water consumption
• Power consumption
• LEED certification
• CSR
Environmental management system (ems)
• In house policy developing
• Training conduct
• In house auditing
• Operational development
• ISO 14001:2004 Certification
May 19, 2016
• Separate Building Construction
• NFPA Follow
• Health and Safety Ensure
• Discourage to use Ban or
environmental harmful chemicals
• In house management procedure
Chemical Management
May 19, 2016
• House keeping
• Good supervising
• Monitoring
• Human resource
• Separate area and segregate store
• No dumping
• Recycling and re-use
• Awareness building
Waste Management
May 19, 2016
`
Water :
• Dying wash water reuse (1044m³)
• Hand water reuse (15m³)
• Rain water harvesting (494307 gl/hr)
• Reverse Osmosis Treatment Plant
• Membrane ETP
• Dying Cooling water recovery (36084m³/year)
• Boiler condense (9.75m³ per day)
• Censor type equipment use
• Management policy
Power :
• LED Light Replace
• Exhaust heat recovery of generator
• Cooling water recovery
• Servo motor using
• Decentralize power control
• Renewable power use
May 19, 2016
Energy and Environment Management
`
• Addressable control for fire safety
• Fire Hydrant System
• Smoke Detection System
• Fire door
• Electrical retrofit
• Structural safety
Fire Safety measurement
May 19, 2016
May 19, 2016
Saving from Green initiative
Name of
Consumption
Unit m³/year Current
Consumption
Future
Consumption
% Reduction
Rate
Water Consumption m³/year 8,29,137 6,55,796 21
Natural GAS
Consumption
m³/year 39,12,756 29,44,839 25
Steam Consumption Ton/year 28,546 20,290 29
Power Consumption MWh/year 5,424 5,311 2
GHG Emission
Consumption
Ton/year 7,669 5,772 25
May 19, 2016
`
• Prime University & Chairman of Governing Council
• South Asian Scholars School & College
• Prime foundation.
• Alhaj Jalaluddin College.
• Jalaluddin Madrasa.
• Dhulshar High School, Kuakata
Corporate Social Responsibility
May 19, 2016
Our reputation for producing high quality products is
based on ensuring everything as perfect as we can make it
down to the finest detail. We believe is the expressed
sentiment like “Seeing is Believing” and we are sure that after
your visit to our factory or our products you would be in a
position to have clear impression on what we have said so far.
May 19, 2016
May 19, 2016
Head office:
Jabber Tower, Level – 11
42, Gulshan Avenue,
Gulshan – 1, Dhaka – 1212
+880-2-9859609-11, Fax- 9859690
info@libastex.com
Factory:
Nischintapur, Mowchak, Gazipur,
Bangladesh
+880-2-9296495-96
+880-2-9296497
www.libastex.com
THANK YOU…
May 19, 2016

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Presentation of LIBAS TEXTILES LTD

  • 2. Company Background : May 19, 2016 Dear distinguish Ladies and Gentlemen… A very good morning!! On behalf of the Libas Textiles Ltd. we would like to welcome all of you today to our presentation. We are pleased to inform you, we are one of the fast growing entrepreneur of the country contributing to the national economy of Bangladesh for our diversified business functions apart textiles business. We think today’s presentation will give you a summary of our business activities and it is a great pleasure to us that you distinguished persons are here to enjoy this presentation….. May 19, 2016
  • 3. Company Background : May 19, 2016 We are one of the pioneer entrepreneurs of the country having about 33 years of experience in running various industries of the group. We have been selected as Commercially Important Person (CIP) for contribution in the industrial sector by the Govt. of Bangladesh for the last 14 years. We have been awarded in several occasions by the Government and other organizations for contribution to our National Economy and social activities. May 19, 2016
  • 4. Award accomplishment: May 19, 2016May 19, 2016 LIBAS TEXTILE LTD. has earned the recognition, certificates from across the Globe. It has consistently excelled several certificates & recognitions such as WRAP (Gold), BSCI (Good) For USA & Europe), OEKO-TEX, SEDEX, GOTS & OCS, ISO 9001:2008 (Quality Management System).
  • 5. -- Second largest RMG exporting country -- Second largest cotton importing country -- One of the most efficient workforce globally -- RMG export in 2013/14 is worth $24.5 billion Libas Textiles Ltd. --OneoftheleadingapparelmanufacturerinBangladesh --Apartfromyarnallunderoneroof…..... (Knitting,Dyeing,Finishing,Garment,Embellishmentetc) --Providesend–to-endsolution. May 19, 2016 Bangladesh
  • 6. 0 0 RMG 78% Others 22% Export Revenue 0 0 RMG 13% Others 87% GDP Contribution 0 0 RMG 40%Others 60% Dependency of the Financial Sector 0 0 RMG 80% Others 20% Utilization of CTG port May 19, 2016 General overview of RMG in Bangladesh
  • 7. Vision & Goal Aiming to be the most regarded conglomerate by 2025 to win the ultimate mindshare of all the stake holders for a greener planet and practicing the best dogmas through a sustainable growth. Mission Core Values On time quality services based on best practices Congenial working environment through open communication Encourage innovation and teamwork Committed for green environment, workers welfare and driven by responsibility to the society Innovation Quality Commitment Environment Safety May 19, 2016
  • 8. May 19, 2016 Chairman & Managing Director: Engr. Md. Towhidur Rahman, CIP Director: Mrs. Chand Sultana Md. Masudur Rahman Md. Moshiur Rahman Chamak (All are family members) May 19, 2016 Board of Directors:
  • 9. ISLAMI BANK BANGLADESH LTD. SHAHJALAL ISLAMI BANK LTD. JAMUNA BANK LTD STANDARD BANK May 19, 2016 Bankers:
  • 10. LIBAS TEXTILES LTD Is one of the sister concern of Fresh Group of Companies. The Group is involved in various diversified businesses, which are as follows :  Knit Garment Export Business (Libas Textiles Limited, Fresh Knitwear Ltd.)  Sea Food Processing & Export Business (Fresh Foods Limited)  Trading Business (Fresh Trading Limited, Fresh Export Import Ltd.)  Banking Business (Shahjalal Islami Bank Ltd.)  Stock & Securities Business (Shahjalal Bank Securities Ltd.)  Insurance Business (Takaful Insurance)  Education Business (Prime University, Alhaj Jalaluddin College, Dhulshar High School, South Asian Scholars School & College)  Real Estate Business (Fresh Properties Ltd.) May 19, 2016 Group and associate business:
  • 12. May 19, 2016 Our Partners:
  • 13. Buyer C & A: Men’s/Ladies night wear May 19, 2016 80% cotton, 20% Polyester, Velour, 240 gsm. Set program 100% cotton, Single jersey, 160 gsm, All over print Ladies night wear Set program 100% cotton, Nap yarn, Single jersey, 160gsm. Set program 100% Organic cotton, Single jersey, 190 gsm. May 19, 2016
  • 14. Buyer H & M: Ladies 95% cotton, 5% Lycra, Single jersey, 180 gsm. May 19, 2016
  • 15. Buyer SHANA (Spanish origin): Men’s May 19, 2016 100% cotton, Single jersey, 140 gsm. Wave dyeing short sleeve T-Shirt May 19, 2016
  • 16. Buyer MANGO (Spain): Kids collection May 19, 2016 100% cotton, Slub Single jersey, 140 gsm. 100% cotton, Pique, 220 gsm. All over print Polo shirt May 19, 2016
  • 17. Buyer NKD (Germany) Men’s & Ladies 100% cotton, Single jersey, 160 gsm. Yarn dyedstripe, Men’s shorty 100% cotton, Single jersey, 145 gsm. All over print Ladies pyjama long sleeve May 19, 2016
  • 18. Buyer Okaidi (Germany) Boy’s May 19, 2016 100% cotton French Terry, Peach finish.GSM-300 100% cotton French Terry, Peach finish.GSM-300
  • 19. May 19, 2016 • Year of establishment : 2004 • Total land area : 3,60,000 Sq ft • Total buildup area : 2,25,000 sq ft • Total manpower : 4000 nos • Annual turn over : USD 40 m • Garment production capacity : 1.6 m pcs/month • Knitting section capacity : 10 tons/day • Sewing capacity : 90,000 pcs/day • Dyeing capacity : 25 tons/day • Printing capacity : 50,000 pcs/day • Cutting capacity : 100,000 pcs/day • Brushing capacity : 5 tons/day • Boiler capacity : 10 tons/day At a glance of company overview
  • 20. May 19, 2016 Knitting Machines: All machinery from Germany & China Products: Single Jersey, Double Jersey, Interlock, Auto Striper & Fidder Stripe, Pique Lyca Jersey Fleece, French Terry, Waffle, jacquard etc. (All kind of knit items). Sewing machines: Machines are mainly from JAPAN: Pegasus , Juki & Brother brand. Dyeing machines: Machines are from FONGS (China) & Acme (Taiwan) Finishing machines: Finishing machinery are all from Europe (Germany) and Korea Printing section: Run by manual and auto machinery Embroidery machines: Machines are from Tajima, Japan Laboratory machines: Machines are from Tajima, Japan At a glance of machineries overview Section wise machineries overview
  • 21. May 19, 2016 Section wise machineries overview Section : Dyeing S/N Mc Name Qty Brand Origin 1 Dyeing mc-25 to 1200 kg 8 pcs Acme Taiwan 2 Dyeing mc - 30 to 1500 kg 7 pcs Fongs China Section : Finishing S/N Mc Name Qty Brand Origin 1 Stenter 9 Chamber 1 pc Sunsuper Korea 2 Stenter 10 Chamber 1 pc Sunsuper Korea 3 Open Dryer 1 pc Candar Taiwan 4 Tube compactor 1 pc Fabcon USA 5 Open compactor 1 pc Muzi Italy 6 Open compactor 1 pc Lafer Italy 7 Slitting 1 pc IK Taiwan 8 Slitting 1 pc Uni Apex Taiwan 9 Squeezer 1 pc Corino Italy 10 Tumble Dryer 3 pcs TBN China 11 Back Sewing 1 pc Uniapex Taiwan 12 Over Turner 1 pc Dongnam Korea Section : Knitting S/N Mc Name Qty Brand Origin 1 Circular Knitting 9 pcs Lkm Taiwan 2 Circular Knitting 4 pcs Terrot Germany 3 Flat Knitting 6 pcs Kauo Heng Korea At a glance of machineries overview
  • 22. Fabric Knitting capacity : 7 tons/day Knitting Machines: All machinery from Germany & China Products: Single Jersey, Double Jersey, Interlock, Auto Striper & Fidder Stripe, Pique Lyca Jersey Fleece, French Terry, Waffle, jacquard etc. (All kind of knit items). Fabric Knitting Section: Fabric Manufacturing & Embellishments May 19, 2016
  • 23. Fabric Sewing Section: Fabric Manufacturing & Embellishments May 19, 2016 Sewing machines : 1200 nos. Sewing lines: 58 lines Sewing capacity : 90,000 pcs/day Sewing machines are mainly from JAPAN: Pegasus , Juki & Brother brand.
  • 24. Total Fabric Dyeing Capacity: 25 tons/day Dyeing machines: Dyeing machines from FONGS (China) & Acme (Taiwan) Finishing machinery are all from Europe Fabric Dyeing Section: Fabric Manufacturing & Embellishments May 19, 2016
  • 25. Total Fabric Brushing Capacity: 5 tons/day Brushing machines: For Fleece fabric Fabric Brushing Section: Fabric Manufacturing & Embellishments May 19, 2016
  • 26. Total Fabric Printing Capacity: 43 tons/day Printing section: Run by manual and auto machinery Fabric Printing Section: Fabric Manufacturing & Embellishments May 19, 2016
  • 27. Total Fabric Finishing Capacity: 43 tons/day Fabric finishing machines: Finishing machines from Korea, Germany Fabric Finishing Section: Fabric Manufacturing & Embellishments May 19, 2016
  • 28. Cutting Safety Section: Fabric Manufacturing & Embellishments May 19, 2016 Cutting floor : 20,000 sft Cutting capacity : 100,000 pcs/day
  • 29. Embroidery Section: Fabric Manufacturing & Embellishments May 19, 2016 Embroidery capacity : pcs/day Machines are from Tajima, Japan
  • 30. Laboratory Section: Fabric Manufacturing & Embellishments May 19, 2016 Laboratory testing capacity : pcs/day Machines are from Tajima, Japan
  • 31. Laboratory Section: Fabric Manufacturing & Embellishments May 19, 2016 Yearn and Fabric: Certified by Oekotex-100 (In house testing for buyers like H & M, C & A, Okaidi, Pizza Italia) Fabric Yearn and Testing: Measures fibre length. strength, length uniformity, elongation, micron air, color, short fibres index, spinning conditioning index, moist use trash, hive spectrum fibre test. FABRIC TESTING (All Physical Parameters):  Colorfastness to wash, perspiration, rubbing etc.  Dimensional stability to wash  Spirality  Formaldehyde spot test  Pilling  Bursting strength
  • 32. Boiler Section (steam condense): Boiler Plant May 19, 2016 Boiler capacity : 10 tons/day Machines are Omnical, Germany
  • 35. Quality management May 19, 2016 LIBAS TEXTILES LTD. has well-trained quality assurance team ensures the best quality of products to meet the international standard. We have an independent quality control department at the factory headed by the Assistant General Manager-Quality Control with dedicated quality control staff. Throughout the processing chain, we remain very careful and constantly monitor about all the critical points particularly related with the quality of standard operating procedures. Our employees are given through training on the importance of the good manufacturing practices followed at all stage of the products to many households across the globe.
  • 36. Quality management May 19, 2016 The quality team follows some standardized international rules which are as follows: Fabric inspection : 4 points systems Garment Quality AQL : As per buyer’s requirements Line in process : 7 pcs systems Needle detection report : 9 points system Quality chk station point light : 1000 Lux
  • 37. Quality Control May 19, 2016  Quality Department is controlled and accountable to the Executive Director and Operation head even monitored closely by the MD.  Each Sewing line has Quality Inspectors headed by Quality Controller.  Completed Garment are checked 100% at the end of sewing line by the Quality Controllers before passing. -- Sewing Section Quality System -- In line inspection system -- 7 Pieces system, AQL 2.5 -- Fabric Inspection : Four point system -- 100% Spread Checking -- 100% Cut piece checking -- Garments are checked 100% from inside after thread cutting and 100% from outside after ironing -- 100% checked through metal detector machines before packing -- Quality Auditor conducts Pre-final inspection before offering for final inspection to the buyer. -- All inspections are conducted based on AQL 2.5
  • 38. HRM Compliance May 19, 2016 LIBAS TEXTILES LTD. is maintaining the following compliance issues: -- Followed all Govt. and International laws & regulations -- Prohibition of Forced & Child Labor -- No Discrimination -- Ensure fire safety Electrical safety & structural safety -- Maintain metal or broken needle control system -- Maintain Occupational Health & Safety (OHS) -- Welfare facilities -- Compensation & Benefits -- Security compliance
  • 39. May 19, 2016 We have been recognized by the Govt. of Bangladesh and the national and international organizations many times for achievement & Contribution to the National economy & society. Which are as follows: Receiving best Entrepreneurs award from Hon’ble Prime Minister of Bangladesh May 19, 2016
  • 40. Receiving CIP card from the Hon’r Minister of Commerce, Peoples Republic of Bangladesh May 19, 2016
  • 41. Receiving National Export Trophy Gold from the Hon’r Prime Minister of Peoples Republic of Bangladesh May 19, 2016
  • 42. Best Entrepreneur Award from the Hon’able Ex-President of Bangladesh… May 19, 2016
  • 43. Receiving Mother Teresa Gold award for contribution of social responsibility. May 19, 2016
  • 44. Certificates achievement May 19, 2016 • ISO 14001:2004 (Knit Composite Apparel Manufacturer) • ISO 9002 (Manufacturer of Knit & Woven Garments) • Laboratory Accreditations by M&S & PUMA • GOTS and Organic Exchange (OE) • FLO Fair-trade by FLO-CERT GmbH • OEKO-Tex Standard 100 • CmiA (Cotton made in Africa) • Cotton USA
  • 46. May 19, 2016 Compliance undertaking Fire protection:  Adequate Fire Extinguishers  Fire Fighting Equipment  Fire Alarms & Emergency lights  Fire Bucket filled with sand and water  Sprinkler  Smoke Detectors  Fire Hydrant & separate reservoir  Regular Fire Drill  Free Passage way  Trained Fire Fighters & First Aiders Payments:  Salary & OT paid within 5-7th of the following month  Attendance Bonus  Minimum salary more than legal requirement  Provides all types of leaves: Casual, Sick, Earned, maternity, Festival & Weekly Holiday  Free Medicine at company medical center May 19, 2016
  • 47. Regular In-house fire drill awareness……….. May 19, 2016
  • 48. Regular In-house fire fighting training May 19, 2016
  • 49. Regular In-house fire exit training May 19, 2016
  • 50. Regular In-house Health and Safety training May 19, 2016
  • 51. May 19, 2016 Regular participation committee meeting
  • 52. Worker’s participation in cultural program May 19, 2016
  • 53. May 19, 2016 PROFIT (Economic Sustainability) PEOPLE (Social Sustainability) Sustainability… is 3Ps PLANET (Environmental Sustainability) May 19, 2016 Corporate sustainability Taking care of our planet and its people in an economically sustainable and viable way
  • 54. Green initiatives May 19, 2016 Green Industry Consultancy Agreement BETWEEN…. Libas Textiles Limited and USGBC for LEED certification Signing Ceremony through........ Bangladesh Knitwear Manufacturers & Exporters Association Venue: BKMEA Dhaka Office Date: 7th October, 2015
  • 55. An Agreement Signing Ceremony between Libas Textiles Limited & USGBC through BKMEA for Green Factory LEED certification…….. May 19, 2016 Green initiatives
  • 56. Good practice / initiatives • EMS • Chemical management • Waste management • Water consumption • Power consumption • LEED certification • CSR Environmental management system (ems) • In house policy developing • Training conduct • In house auditing • Operational development • ISO 14001:2004 Certification May 19, 2016
  • 57. • Separate Building Construction • NFPA Follow • Health and Safety Ensure • Discourage to use Ban or environmental harmful chemicals • In house management procedure Chemical Management May 19, 2016
  • 58. • House keeping • Good supervising • Monitoring • Human resource • Separate area and segregate store • No dumping • Recycling and re-use • Awareness building Waste Management May 19, 2016
  • 59. ` Water : • Dying wash water reuse (1044m³) • Hand water reuse (15m³) • Rain water harvesting (494307 gl/hr) • Reverse Osmosis Treatment Plant • Membrane ETP • Dying Cooling water recovery (36084m³/year) • Boiler condense (9.75m³ per day) • Censor type equipment use • Management policy Power : • LED Light Replace • Exhaust heat recovery of generator • Cooling water recovery • Servo motor using • Decentralize power control • Renewable power use May 19, 2016 Energy and Environment Management
  • 60. ` • Addressable control for fire safety • Fire Hydrant System • Smoke Detection System • Fire door • Electrical retrofit • Structural safety Fire Safety measurement May 19, 2016
  • 61. May 19, 2016 Saving from Green initiative Name of Consumption Unit m³/year Current Consumption Future Consumption % Reduction Rate Water Consumption m³/year 8,29,137 6,55,796 21 Natural GAS Consumption m³/year 39,12,756 29,44,839 25 Steam Consumption Ton/year 28,546 20,290 29 Power Consumption MWh/year 5,424 5,311 2 GHG Emission Consumption Ton/year 7,669 5,772 25 May 19, 2016
  • 62. ` • Prime University & Chairman of Governing Council • South Asian Scholars School & College • Prime foundation. • Alhaj Jalaluddin College. • Jalaluddin Madrasa. • Dhulshar High School, Kuakata Corporate Social Responsibility May 19, 2016
  • 63. Our reputation for producing high quality products is based on ensuring everything as perfect as we can make it down to the finest detail. We believe is the expressed sentiment like “Seeing is Believing” and we are sure that after your visit to our factory or our products you would be in a position to have clear impression on what we have said so far. May 19, 2016
  • 64. May 19, 2016 Head office: Jabber Tower, Level – 11 42, Gulshan Avenue, Gulshan – 1, Dhaka – 1212 +880-2-9859609-11, Fax- 9859690 info@libastex.com Factory: Nischintapur, Mowchak, Gazipur, Bangladesh +880-2-9296495-96 +880-2-9296497 www.libastex.com

Notas del editor

  1. Global Organic Textile Standard: certified for organic agricultural production process for cotton -which is used in our spinning n knitting
  2. Global Organic Textile Standard: certified for organic agricultural production process for cotton -which is used in our spinning n knitting