“Presentation delivered at the UKCES-OECD workshop on “Employer Ownership: Strengthening Partnerships to Enhance Skills Investment” held on 16 November 2012 at the UK Skills Show, Birmingham, UK.”
4. JLR Engineering in Context
Total Investment Employees
Largest UK automotive employer
£2bn 24,000
80,000 in supply chain, including 10,000 in
dealerships
JLR has pledged to invest this much in 2012/13 on
170,000 UK jobs supported in total (incl. wider
CAPEX and R&D.
economy
Only car company researching, designing and manufacturing in the UK
JLR is in the top 10 spenders on R&D across all sectors in the UK
JLR Export Revenue
UK Material Spend:
>£5bn per annum
£11.3bn (per annum) 50% of JLR’s UK Supply Chain is located in the West Midlands.
JLR accounts for over 20% (£1.9bn) of total UK exports to China
JLR plays a vital role in the UK’s economy and is looking to grow
5. Why has JLR done this?
Up-Skilling for the Engineering Needed in 2010 to 2020 and Beyond
• Invest in the capability of our people.
• Offer to our staff business-needs driven education.
• Engage with Universities.
• Provide learning opportunities to our staff which are formally accredited.
• Develop necessary skills.
University Partners are: Warwick, Loughborough, Cranfield, Coventry,
Bradford, Southampton & York
7. Module List
Technology Areas Module Groups Module Titles Key JLR SME / Lead University Provider M CATS New for 2011 / 2012
Powertrain Overview 3 day (unaccredited) Malcolm Sandford JLR Delivered 0
Vehicle & Powertrain Functional Performance Malcolm Sandford 20
Loughborough
Sustainable Vehicle Powertrains Malcolm Sandford 20
Powertrain
Transmission & Driveline Russell Osborn Cranfield 15
Powertrain and Hybrid Systems Alan Jones / Richard Clarke/ Steve
Calibration and Emissions Loughborough 15
Richardson / Nick Wicks
Hybrids Vehicle Technology 1 day (unaccredited) Mike Richardson Warwick 0
Hybrid Systems Hybrid System Technologies 15
Mike Richardson Warwick
Practical Component Testing 15
CFD a Comprehensive Introduction 15
CFD CFD for Automotive Applications Adrian Gaylard Cranfield 10
CFD Automotive Applications Research Project 15
Advanced CAE (M44MAE) 15
Advanced Engineering Simulations (M01MAE) 15
Virtual Engineering and Simulation Techniques Crash Simulation David Coleman Coventry
Vehicle Structures & Impact (M23MAE) 15
Vehicle Body Structures & Analysis (M03MAE) 15
Advanced Engineering Analysis 10
David Coleman
Advanced CAD / CAE Advanced CAE Applications Cranfield 10
CAE Applications & PLM Keith Rose 10 Modified
Automotive Electrical Automotive Electrical & Electronics Overview 1 day (unaccredited) Peter Earp Warwick 0
Automotive Networking 15
Peter Earp
Networks, Diagnostic & Test Automotive Diagnostics Warwick 15
Advanced Test Techniques for Electrical Systems and Software Alex Mouzakitis 15 Modified
Control Systems 1 - Introduction to Design Methods 15
Electronics and Control Systems Ian Smith / Mike Richardson / Peter
Control Systems Control Systems 2 - Use of Matlab / Simulink Coventry / Strathclyde 15
Wright
Control Systems 3 -Design, Real-Time Systems and Implementation 15
System Modelling & Simulation System Modelling & Simulation Will Suart Warwick 15 New
Robust Automotive Software Warwick 15 New
Electronics Hardware and Software Robustness Kevin Talbot
Robust Automotive Electronics Warwick 15 New
Perceived Quality Principles Perceived Quality Principles Steve Smith Warwick 15
Advanced Joining of Metal Structures 1 day (unaccredited) Mike Shergold Warwick 0
Advanced Vehicle Structures
Metal Forming and Joining Metal Forming 15
Mark White / Mike Shergold Warwick
Automotive Body Joining for Lightweight Structures 15
Sustainable Product Design Sustainable Product Design TBC Loughborough 10
Sustainability and Materials Lightweight Materials Lightweight Materials for Auto Applications Andrew Haggie Warwick 15
Environmental Materials Material Sustainability and the Environment Andrew Haggie Loughborough 20
System Design 15
Systems Engineering Tony Harper / Peter Earp / Larry Martin Loughborough
System Validation & Verification 15
Durability & Reliability 1 - Fundamentals (M39MAE) Julian Buckingham / David Boon / 15
Durability & Reliability Engineering Coventry
Durability & Reliability 2 - Advanced Russell Osborn 15
HMI & Ergonomics Driver & Vehicle Ergonomics Chris Davies / Paul Herriotts Loughborough 15
Vehicle Engineering
Design for Manufacture & Assembly Manufacturing Systems and Integrated Design Gurvinder Bisla Loughborough 20 Modified
Vehicle Structures & Crash Vehicle Safety Jon Mabey Coventry 15
Standard Automotive NVH Awareness 4 day (unaccredited) Ashley Gillibrand Southampton 0 New
Noise Vibration and Harshness
Advanced Automotive NVH Ashley Gillibrand Southampton 15 New
Dimensional Analysis Dimensional Measurement and Management Gregor McLachlan Warwick 15 New
Braking Systems Braking Systems Ed Nixon Bradford 10 New
Programme Management Advanced Programme Management Project Planning, Management & Control Jamie Joshi Warwick 15 New
Steve Fannon / Jeremy Stern / Paul
Black Belt Induction 3 day (unacredited) (BBO) JLR Delivered 0 New
Grocott
Green Belt Problem Solver 20 New
Statistics & SPC - Advanced Engineering Statistics (BB1) 10 New
Quality Methods & Tools
Quality Engineering Failure Data Analysis (BB2) Steve Fannon / Jeremy Stern / Paul 10 New
Bradford
Design of Experiments and RSM (BB3) Grocott 10 New
Failure Mode Avoidance & Robustness (BB4) 10 New
Black Belt Project 60 New
System Safety Foundations of Systems Safety Engineering Roger Rivett York 10 New
In Business Project Thesis All 60
8. Examples
Technology Areas Module Groups University Provider M CATS
Powertrain and Hybrid Systems Hybrid Systems Warwick 15
Virtual Engineering and Simulation Techniques Advanced CAD / CAE Cranfield 10
Sustainability and Materials Sustainable Product Design Loughborough 10
Vehicle Structures & Crash Coventry 15
Vehicle Engineering
Noise Vibration and Harshness Southampton 15
Programme Management Advanced Programme Management Warwick 15
Quality Engineering Quality Methods & Tools Bradford 20
9. Accreditation
“I hear, I forget.
I see, I remember.
I do, I understand.”
– Confucius
10. Accreditation
Qualification Route
30 60 120 180
CATS Credits
Post Grad Post Grad Post Grad MSc
Award Certificate Diploma
Warwick Uni Only
Modules Project Thesis
Students will be able to build up credits over a number of years to gain awards.
Qualifications awarded by a partner university dependent on mixture of modules taken.
Modules are all at Masters Degree level
Doctorate and First Degree outcomes
Flexibility on entry requirements, accepting experience not demanding academic qualification
Is approved for accreditation by professional engineering institutions
11. Accreditation Roadmap
MSc
(180 points)
P
R
O
J
E
C
Students Register for T
Diploma
Qualification (120 points)
Individual M
Modules Taken Certificate
O
(60 points)
D
U
Award L
(30 points)
Start point Warwick only E
S
Modules only
(no award)
12. Today’s Young Engineers
260 University Graduates recruited in to Engineering this year
2 Year Graduate Development Programme
61 Higher Apprentices places this year
6 Year Apprenticeship with an Engineering Honours Degree
13. Managers and Mentors contact Graduates
Aug
Sept
Corporate Induction*
One Day PD Induction - Date 17th Oct
Oct
2012
Technical immersion - Warwick
Nov
Courses (TRAINING)
Dec
Impact Personal Development - 4 Days
Jan
Feb
Mar
Year One: 2 or 3 month placement on
Apr
alternative CoC
May
Jun
2013
Placement (EXPERINCE)
Graduate Development
Jul
Community Service Project (Smallpeice)
Aug
Year one cross functional placement -
Sep
corporate (MS&S, Purchasing, Finance)
Oct
Technical Accreditation Scheme (EDUCATION)
PVT & Manufacturing Placement in
Nov
2 x Technical Accreditation Scheme Modules (Accredited)
relevant area
Dec
In addition: PCS ,FMEA and Product Liability Training each at approx one day.
Product Development Graduate Framework Summary
Jan
Feb
Year Two: 2 or 3 month placement on
Mar
alternative CoC
Apr
2014
May
Year two cross functional placement -
Jun
corporate (MS&S, Purchasing, Finance)
Jul
14. Delivery in India
Support the growth of skills in our wider JLR team based in India.
Warwick University locally delivering
the same modules to the
same standard and examined and
accredited in the same way.
Strategy is for local University partners
delivering modules in collaboration
with our UK university partners.
We have ambitions to extend this to other global locations such as China.
15. Administration
Registering for courses
Notification
Line Manager Records A University
Nomination
Linking with
Development Plans JLR Nominated Companies
Catalyst (JLR IT System)
B University
WMG Administration
Committee Nomination
Manager Prioritisation Booking Course
Sending out Joining
Instructions
Recording Student C University
Attainment
Billing Universities /
JLR
Chasing Coursework
etc..
Individual Competency
Assessment TATA Group Companies
JLR Finance X University
16. SME Engagement
Successful SEMTA lead bid to the UKCES Growth and
Innovation Fund to support mechanism to expand TAS
Create the Advance Skills Accreditation Scheme
17. SME Engagement
2,000 companies engaged
5,000 module registrations over
two years
Cross Advanced Manufacturing
Sectors
Increased employer investment
in training
Bite size, flexible provision ideal
for SMEs
18. Summary
33 % of JLRs Engineers are registered on TAS modules.
For JLR this programme has allowed us to have a
transformational impact on our skills capability across
engineering.
SEMTA has provided the catalyst to enable expansion
and to broaden this approach across sectors.