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Jaguar Land Rover
Technical Accreditation Scheme
Innovation in Industry-University Partnership CPD

Jo Lopes
Head of Technical Excellence
Endorsed by   Accredited by
JLR Engineering in Context

       Total Investment                                                     Employees
                                                                             Largest UK automotive employer




                        £2bn                                                        24,000
                                                                           80,000 in supply chain, including 10,000 in
                                                                           dealerships
         JLR has pledged to invest this much in 2012/13 on
                                                                           170,000 UK jobs supported in total (incl. wider
                        CAPEX and R&D.
                                                                           economy

            Only car company researching, designing and manufacturing in the UK


                JLR is in the top 10 spenders on R&D across all sectors in the UK


JLR Export Revenue
                                                                       UK Material Spend:
                                                                        >£5bn per annum
£11.3bn (per annum)                                               50% of JLR’s UK Supply Chain is located in the West Midlands.
JLR accounts for over 20% (£1.9bn) of total UK exports to China


              JLR plays a vital role in the UK’s economy and is looking to grow
Why has JLR done this?

    Up-Skilling for the Engineering Needed in 2010 to 2020 and Beyond



•   Invest in the capability of our people.

•   Offer to our staff business-needs driven education.

•   Engage with Universities.

•   Provide learning opportunities to our staff which are formally accredited.

•   Develop necessary skills.



      University Partners are: Warwick, Loughborough, Cranfield, Coventry,
                         Bradford, Southampton & York
Technical Challenges

The Consensus Product Roadmap describes the future direction to develop Low Carbon technology
products
Module List
             Technology Areas                                  Module Groups                                                     Module Titles                              Key JLR SME / Lead                University Provider     M CATS   New for 2011 / 2012


                                                                                               Powertrain Overview 3 day (unaccredited)                                      Malcolm Sandford                    JLR Delivered          0
                                                                                               Vehicle & Powertrain Functional Performance                                   Malcolm Sandford                                          20
                                                                                                                                                                                                                Loughborough
                                                                                               Sustainable Vehicle Powertrains                                               Malcolm Sandford                                          20
                                                                 Powertrain
                                                                                               Transmission & Driveline                                                       Russell Osborn                       Cranfield           15
       Powertrain and Hybrid Systems                                                                                                                                 Alan Jones / Richard Clarke/ Steve
                                                                                               Calibration and Emissions                                                                                        Loughborough           15
                                                                                                                                                                          Richardson / Nick Wicks
                                                                                               Hybrids Vehicle Technology 1 day (unaccredited)                               Mike Richardson                       Warwick              0
                                                               Hybrid Systems                  Hybrid System Technologies                                                                                                              15
                                                                                                                                                                              Mike Richardson                      Warwick
                                                                                               Practical Component Testing                                                                                                             15

                                                                                               CFD a Comprehensive Introduction                                                                                                        15
                                                                    CFD                        CFD for Automotive Applications                                                 Adrian Gaylard                      Cranfield           10
                                                                                               CFD Automotive Applications Research Project                                                                                            15
                                                                                               Advanced CAE (M44MAE)                                                                                                                   15
                                                                                               Advanced Engineering Simulations (M01MAE)                                                                                               15
Virtual Engineering and Simulation Techniques                 Crash Simulation                                                                                                David Coleman                        Coventry
                                                                                               Vehicle Structures & Impact (M23MAE)                                                                                                    15
                                                                                               Vehicle Body Structures & Analysis (M03MAE)                                                                                             15
                                                                                               Advanced Engineering Analysis                                                                                                           10
                                                                                                                                                                              David Coleman
                                                            Advanced CAD / CAE                 Advanced CAE Applications                                                                                           Cranfield           10
                                                                                               CAE Applications & PLM                                                            Keith Rose                                            10           Modified

                                                            Automotive Electrical              Automotive Electrical & Electronics Overview 1 day (unaccredited)                 Peter Earp                        Warwick              0
                                                                                               Automotive Networking                                                                                                                   15
                                                                                                                                                                                 Peter Earp
                                                        Networks, Diagnostic & Test            Automotive Diagnostics                                                                                              Warwick             15
                                                                                               Advanced Test Techniques for Electrical Systems and Software                   Alex Mouzakitis                                          15           Modified
                                                                                               Control Systems 1 - Introduction to Design Methods                                                                                      15
      Electronics and Control Systems                                                                                                                                Ian Smith / Mike Richardson / Peter
                                                              Control Systems                  Control Systems 2 - Use of Matlab / Simulink                                                                  Coventry / Strathclyde    15
                                                                                                                                                                                    Wright
                                                                                               Control Systems 3 -Design, Real-Time Systems and Implementation                                                                         15
                                                       System Modelling & Simulation           System Modelling & Simulation                                                     Will Suart                        Warwick             15             New
                                                                                               Robust Automotive Software                                                                                          Warwick             15             New
                                                Electronics Hardware and Software Robustness                                                                                    Kevin Talbot
                                                                                               Robust Automotive Electronics                                                                                       Warwick             15             New

                                                         Perceived Quality Principles          Perceived Quality Principles                                                     Steve Smith                        Warwick             15
                                                                                               Advanced Joining of Metal Structures 1 day (unaccredited)                       Mike Shergold                       Warwick              0
        Advanced Vehicle Structures
                                                         Metal Forming and Joining             Metal Forming                                                                                                                           15
                                                                                                                                                                        Mark White / Mike Shergold                 Warwick
                                                                                               Automotive Body Joining for Lightweight Structures                                                                                      15

                                                         Sustainable Product Design            Sustainable Product Design                                                          TBC                          Loughborough           10
         Sustainability and Materials                      Lightweight Materials               Lightweight Materials for Auto Applications                                    Andrew Haggie                       Warwick              15
                                                          Environmental Materials              Material Sustainability and the Environment                                    Andrew Haggie                     Loughborough           20

                                                                                               System Design                                                                                                                           15
                                                            Systems Engineering                                                                                    Tony Harper / Peter Earp / Larry Martin      Loughborough
                                                                                               System Validation & Verification                                                                                                        15
                                                                                               Durability & Reliability 1 - Fundamentals (M39MAE)                    Julian Buckingham / David Boon /                                  15
                                                     Durability & Reliability Engineering                                                                                                                          Coventry
                                                                                               Durability & Reliability 2 - Advanced                                          Russell Osborn                                           15
                                                             HMI & Ergonomics                  Driver & Vehicle Ergonomics                                              Chris Davies / Paul Herriotts           Loughborough           15

            Vehicle Engineering
                                                     Design for Manufacture & Assembly         Manufacturing Systems and Integrated Design                                    Gurvinder Bisla                   Loughborough           20           Modified
                                                         Vehicle Structures & Crash            Vehicle Safety                                                                   Jon Mabey                         Coventry             15

                                                                                               Standard Automotive NVH Awareness 4 day (unaccredited)                        Ashley Gillibrand                   Southampton            0             New
                                                       Noise Vibration and Harshness
                                                                                               Advanced Automotive NVH                                                       Ashley Gillibrand                   Southampton           15             New
                                                            Dimensional Analysis               Dimensional Measurement and Management                                        Gregor McLachlan                      Warwick             15             New
                                                              Braking Systems                  Braking Systems                                                                   Ed Nixon                          Bradford            10             New

          Programme Management                       Advanced Programme Management             Project Planning, Management & Control                                           Jamie Joshi                        Warwick             15             New

                                                                                                                                                                     Steve Fannon / Jeremy Stern / Paul
                                                                                               Black Belt Induction 3 day (unacredited) (BBO)                                                                    JLR Delivered          0             New
                                                                                                                                                                                 Grocott
                                                                                               Green Belt Problem Solver                                                                                                               20             New
                                                                                               Statistics & SPC - Advanced Engineering Statistics (BB1)                                                                                10             New
                                                          Quality Methods & Tools
             Quality Engineering                                                               Failure Data Analysis (BB2)                                           Steve Fannon / Jeremy Stern / Paul                                10             New
                                                                                                                                                                                                                   Bradford
                                                                                               Design of Experiments and RSM (BB3)                                               Grocott                                               10             New
                                                                                               Failure Mode Avoidance & Robustness (BB4)                                                                                               10             New
                                                                                               Black Belt Project                                                                                                                      60             New
                                                               System Safety                   Foundations of Systems Safety Engineering                                        Roger Rivett                         York              10             New

                                                         In Business Project Thesis                                                                                                                                   All              60
Examples


             Technology Areas                            Module Groups            University Provider   M CATS




       Powertrain and Hybrid Systems                     Hybrid Systems                Warwick           15


Virtual Engineering and Simulation Techniques         Advanced CAD / CAE               Cranfield         10


         Sustainability and Materials              Sustainable Product Design       Loughborough         10

                                                   Vehicle Structures & Crash         Coventry           15
             Vehicle Engineering
                                                  Noise Vibration and Harshness     Southampton          15

          Programme Management                  Advanced Programme Management          Warwick           15

             Quality Engineering                     Quality Methods & Tools           Bradford          20
Accreditation




    “I hear, I forget.

          I see, I remember.

                   I do, I understand.”
                               – Confucius
Accreditation

Qualification Route
                             30                   60                  120                          180
 CATS Credits


                        Post Grad             Post Grad           Post Grad                        MSc
                         Award                Certificate          Diploma
                       Warwick Uni Only



                                          Modules                               Project Thesis


    Students will be able to build up credits over a number of years to gain awards.

    Qualifications awarded by a partner university dependent on mixture of modules taken.

    Modules are all at Masters Degree level

    Doctorate and First Degree outcomes

    Flexibility on entry requirements, accepting experience not demanding academic qualification

    Is approved for accreditation by professional engineering institutions
Accreditation Roadmap


                                         MSc
                                         (180 points)
                                                        P
                                                        R
                                                        O
                                                        J
                                                        E
                                                        C
                 Students Register for                  T
                                         Diploma
                     Qualification       (120 points)




      Individual                                        M
     Modules Taken                       Certificate
                                                        O
                                         (60 points)
                                                        D
                                                        U
                                         Award          L
                                         (30 points)
   Start point                           Warwick only   E
                                                        S

                                         Modules only
                                         (no award)
Today’s Young Engineers

260 University Graduates recruited in to Engineering this year
    2 Year Graduate Development Programme




61 Higher Apprentices places this year
     6 Year Apprenticeship with an Engineering Honours Degree
Managers and Mentors contact Graduates




                                                                                                                                                                                      Aug
                                                                                                                                                                                      Sept
                                                                                                                                                      Corporate Induction*

                                                                                                                                              One Day PD Induction - Date 17th Oct




                                                                                                                                                                                      Oct
                                                                                                                                                                                      2012
                                                                                                                                                Technical immersion - Warwick




                                                                                                                                                                                      Nov




                                       Courses (TRAINING)
                                                                                                                                                                                      Dec
                                                                                                                                             Impact Personal Development - 4 Days

                                                                                                                                                                                      Jan
                                                                                                                                                                                      Feb
                                                                                                                                                                                      Mar




                                                                                                                                             Year One: 2 or 3 month placement on
                                                                                                                                                                                      Apr




                                                                                                                                                        alternative CoC
                                                                                                                                                                                      May
                                                                                                                                                                                      Jun
                                                                                                                                                                                         2013
                                                                                                                                                                                                                                                     Placement (EXPERINCE)
                                                                                                                                                                                                                                                                             Graduate Development



                                                                                                                                                                                              Jul




                                                                                                                                            Community Service Project (Smallpeice)
                                                                                                                                                                                      Aug




                                                                                                                                             Year one cross functional placement -
                                                                                                                                                                                      Sep




                                                                                                                                             corporate (MS&S, Purchasing, Finance)
                                                                                                                                                                                      Oct




Technical Accreditation Scheme (EDUCATION)


                                                                                                                                               PVT & Manufacturing Placement in
                                                                                                                                                                                      Nov




                                                                       2 x Technical Accreditation Scheme Modules (Accredited)




                                                                                                                                                        relevant area
                                                                                                                                                                                      Dec




                                                            In addition: PCS ,FMEA and Product Liability Training each at approx one day.
                                                                                                                                                                                                    Product Development Graduate Framework Summary
                                                                                                                                                                                      Jan
                                                                                                                                                                                      Feb




                                                                                                                                             Year Two: 2 or 3 month placement on
                                                                                                                                                                                      Mar




                                                                                                                                                        alternative CoC
                                                                                                                                                                                       Apr
                                                                                                                                                                                      2014
                                                                                                                                                                                      May




                                                                                                                                              Year two cross functional placement -
                                                                                                                                                                                      Jun




                                                                                                                                             corporate (MS&S, Purchasing, Finance)
                                                                                                                                                                                      Jul
Delivery in India

Support the growth of skills in our wider JLR team based in India.




Warwick University locally delivering
the    same       modules   to    the
same standard and examined and
accredited in the same way.


Strategy is for local University partners
delivering modules in collaboration
with our UK university partners.




We have ambitions to extend this to other global locations such as China.
Administration


                                                  Registering for courses
                                                  Notification
   Line Manager                                   Records                                                A University
    Nomination
                                                  Linking with
                                                  Development Plans           JLR Nominated Companies


                                                  Catalyst (JLR IT System)



                                                                                                         B University


                                                                             WMG Administration
Committee Nomination
                         Manager Prioritisation                               Booking Course
                                                                              Sending out Joining
                                                                              Instructions
                                                                              Recording Student         C University
                                                                              Attainment
                                                                              Billing Universities /
                                                                              JLR
                                                                              Chasing Coursework
                                                                              etc..
 Individual Competency
       Assessment        TATA Group Companies


                                                          JLR Finance                                    X University
SME Engagement




 Successful SEMTA lead bid to the UKCES Growth and
Innovation Fund to support mechanism to expand TAS


  Create the Advance Skills Accreditation Scheme
SME Engagement


                 2,000 companies engaged

                 5,000 module registrations over
                 two years

                 Cross Advanced Manufacturing
                 Sectors

                 Increased employer investment
                 in training

                 Bite size, flexible provision ideal
                 for SMEs
Summary


33 % of JLRs Engineers are registered on TAS modules.


For JLR this programme has allowed us to have a
transformational impact on our skills capability across
engineering.


SEMTA has provided the catalyst to enable expansion
and to broaden this approach across sectors.
Jaguar Land Rover Technical Accreditation Scheme
Jaguar Land Rover Technical Accreditation Scheme

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Jaguar Land Rover Technical Accreditation Scheme

  • 1.
  • 2. Jaguar Land Rover Technical Accreditation Scheme Innovation in Industry-University Partnership CPD Jo Lopes Head of Technical Excellence
  • 3. Endorsed by Accredited by
  • 4. JLR Engineering in Context Total Investment Employees Largest UK automotive employer £2bn 24,000 80,000 in supply chain, including 10,000 in dealerships JLR has pledged to invest this much in 2012/13 on 170,000 UK jobs supported in total (incl. wider CAPEX and R&D. economy Only car company researching, designing and manufacturing in the UK JLR is in the top 10 spenders on R&D across all sectors in the UK JLR Export Revenue UK Material Spend: >£5bn per annum £11.3bn (per annum) 50% of JLR’s UK Supply Chain is located in the West Midlands. JLR accounts for over 20% (£1.9bn) of total UK exports to China JLR plays a vital role in the UK’s economy and is looking to grow
  • 5. Why has JLR done this? Up-Skilling for the Engineering Needed in 2010 to 2020 and Beyond • Invest in the capability of our people. • Offer to our staff business-needs driven education. • Engage with Universities. • Provide learning opportunities to our staff which are formally accredited. • Develop necessary skills. University Partners are: Warwick, Loughborough, Cranfield, Coventry, Bradford, Southampton & York
  • 6. Technical Challenges The Consensus Product Roadmap describes the future direction to develop Low Carbon technology products
  • 7. Module List Technology Areas Module Groups Module Titles Key JLR SME / Lead University Provider M CATS New for 2011 / 2012 Powertrain Overview 3 day (unaccredited) Malcolm Sandford JLR Delivered 0 Vehicle & Powertrain Functional Performance Malcolm Sandford 20 Loughborough Sustainable Vehicle Powertrains Malcolm Sandford 20 Powertrain Transmission & Driveline Russell Osborn Cranfield 15 Powertrain and Hybrid Systems Alan Jones / Richard Clarke/ Steve Calibration and Emissions Loughborough 15 Richardson / Nick Wicks Hybrids Vehicle Technology 1 day (unaccredited) Mike Richardson Warwick 0 Hybrid Systems Hybrid System Technologies 15 Mike Richardson Warwick Practical Component Testing 15 CFD a Comprehensive Introduction 15 CFD CFD for Automotive Applications Adrian Gaylard Cranfield 10 CFD Automotive Applications Research Project 15 Advanced CAE (M44MAE) 15 Advanced Engineering Simulations (M01MAE) 15 Virtual Engineering and Simulation Techniques Crash Simulation David Coleman Coventry Vehicle Structures & Impact (M23MAE) 15 Vehicle Body Structures & Analysis (M03MAE) 15 Advanced Engineering Analysis 10 David Coleman Advanced CAD / CAE Advanced CAE Applications Cranfield 10 CAE Applications & PLM Keith Rose 10 Modified Automotive Electrical Automotive Electrical & Electronics Overview 1 day (unaccredited) Peter Earp Warwick 0 Automotive Networking 15 Peter Earp Networks, Diagnostic & Test Automotive Diagnostics Warwick 15 Advanced Test Techniques for Electrical Systems and Software Alex Mouzakitis 15 Modified Control Systems 1 - Introduction to Design Methods 15 Electronics and Control Systems Ian Smith / Mike Richardson / Peter Control Systems Control Systems 2 - Use of Matlab / Simulink Coventry / Strathclyde 15 Wright Control Systems 3 -Design, Real-Time Systems and Implementation 15 System Modelling & Simulation System Modelling & Simulation Will Suart Warwick 15 New Robust Automotive Software Warwick 15 New Electronics Hardware and Software Robustness Kevin Talbot Robust Automotive Electronics Warwick 15 New Perceived Quality Principles Perceived Quality Principles Steve Smith Warwick 15 Advanced Joining of Metal Structures 1 day (unaccredited) Mike Shergold Warwick 0 Advanced Vehicle Structures Metal Forming and Joining Metal Forming 15 Mark White / Mike Shergold Warwick Automotive Body Joining for Lightweight Structures 15 Sustainable Product Design Sustainable Product Design TBC Loughborough 10 Sustainability and Materials Lightweight Materials Lightweight Materials for Auto Applications Andrew Haggie Warwick 15 Environmental Materials Material Sustainability and the Environment Andrew Haggie Loughborough 20 System Design 15 Systems Engineering Tony Harper / Peter Earp / Larry Martin Loughborough System Validation & Verification 15 Durability & Reliability 1 - Fundamentals (M39MAE) Julian Buckingham / David Boon / 15 Durability & Reliability Engineering Coventry Durability & Reliability 2 - Advanced Russell Osborn 15 HMI & Ergonomics Driver & Vehicle Ergonomics Chris Davies / Paul Herriotts Loughborough 15 Vehicle Engineering Design for Manufacture & Assembly Manufacturing Systems and Integrated Design Gurvinder Bisla Loughborough 20 Modified Vehicle Structures & Crash Vehicle Safety Jon Mabey Coventry 15 Standard Automotive NVH Awareness 4 day (unaccredited) Ashley Gillibrand Southampton 0 New Noise Vibration and Harshness Advanced Automotive NVH Ashley Gillibrand Southampton 15 New Dimensional Analysis Dimensional Measurement and Management Gregor McLachlan Warwick 15 New Braking Systems Braking Systems Ed Nixon Bradford 10 New Programme Management Advanced Programme Management Project Planning, Management & Control Jamie Joshi Warwick 15 New Steve Fannon / Jeremy Stern / Paul Black Belt Induction 3 day (unacredited) (BBO) JLR Delivered 0 New Grocott Green Belt Problem Solver 20 New Statistics & SPC - Advanced Engineering Statistics (BB1) 10 New Quality Methods & Tools Quality Engineering Failure Data Analysis (BB2) Steve Fannon / Jeremy Stern / Paul 10 New Bradford Design of Experiments and RSM (BB3) Grocott 10 New Failure Mode Avoidance & Robustness (BB4) 10 New Black Belt Project 60 New System Safety Foundations of Systems Safety Engineering Roger Rivett York 10 New In Business Project Thesis All 60
  • 8. Examples Technology Areas Module Groups University Provider M CATS Powertrain and Hybrid Systems Hybrid Systems Warwick 15 Virtual Engineering and Simulation Techniques Advanced CAD / CAE Cranfield 10 Sustainability and Materials Sustainable Product Design Loughborough 10 Vehicle Structures & Crash Coventry 15 Vehicle Engineering Noise Vibration and Harshness Southampton 15 Programme Management Advanced Programme Management Warwick 15 Quality Engineering Quality Methods & Tools Bradford 20
  • 9. Accreditation “I hear, I forget. I see, I remember. I do, I understand.” – Confucius
  • 10. Accreditation Qualification Route 30 60 120 180 CATS Credits Post Grad Post Grad Post Grad MSc Award Certificate Diploma Warwick Uni Only Modules Project Thesis Students will be able to build up credits over a number of years to gain awards. Qualifications awarded by a partner university dependent on mixture of modules taken. Modules are all at Masters Degree level Doctorate and First Degree outcomes Flexibility on entry requirements, accepting experience not demanding academic qualification Is approved for accreditation by professional engineering institutions
  • 11. Accreditation Roadmap MSc (180 points) P R O J E C Students Register for T Diploma Qualification (120 points) Individual M Modules Taken Certificate O (60 points) D U Award L (30 points) Start point Warwick only E S Modules only (no award)
  • 12. Today’s Young Engineers 260 University Graduates recruited in to Engineering this year  2 Year Graduate Development Programme 61 Higher Apprentices places this year  6 Year Apprenticeship with an Engineering Honours Degree
  • 13. Managers and Mentors contact Graduates Aug Sept Corporate Induction* One Day PD Induction - Date 17th Oct Oct 2012 Technical immersion - Warwick Nov Courses (TRAINING) Dec Impact Personal Development - 4 Days Jan Feb Mar Year One: 2 or 3 month placement on Apr alternative CoC May Jun 2013 Placement (EXPERINCE) Graduate Development Jul Community Service Project (Smallpeice) Aug Year one cross functional placement - Sep corporate (MS&S, Purchasing, Finance) Oct Technical Accreditation Scheme (EDUCATION) PVT & Manufacturing Placement in Nov 2 x Technical Accreditation Scheme Modules (Accredited) relevant area Dec In addition: PCS ,FMEA and Product Liability Training each at approx one day. Product Development Graduate Framework Summary Jan Feb Year Two: 2 or 3 month placement on Mar alternative CoC Apr 2014 May Year two cross functional placement - Jun corporate (MS&S, Purchasing, Finance) Jul
  • 14. Delivery in India Support the growth of skills in our wider JLR team based in India. Warwick University locally delivering the same modules to the same standard and examined and accredited in the same way. Strategy is for local University partners delivering modules in collaboration with our UK university partners. We have ambitions to extend this to other global locations such as China.
  • 15. Administration Registering for courses Notification Line Manager Records A University Nomination Linking with Development Plans JLR Nominated Companies Catalyst (JLR IT System) B University WMG Administration Committee Nomination Manager Prioritisation Booking Course Sending out Joining Instructions Recording Student C University Attainment Billing Universities / JLR Chasing Coursework etc.. Individual Competency Assessment TATA Group Companies JLR Finance X University
  • 16. SME Engagement Successful SEMTA lead bid to the UKCES Growth and Innovation Fund to support mechanism to expand TAS Create the Advance Skills Accreditation Scheme
  • 17. SME Engagement 2,000 companies engaged 5,000 module registrations over two years Cross Advanced Manufacturing Sectors Increased employer investment in training Bite size, flexible provision ideal for SMEs
  • 18. Summary 33 % of JLRs Engineers are registered on TAS modules. For JLR this programme has allowed us to have a transformational impact on our skills capability across engineering. SEMTA has provided the catalyst to enable expansion and to broaden this approach across sectors.