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MBSE AND THE HIGH-TECH EQUIPMENT
INDUSTRY, HOW DO THEY MATCH UP?
Teun Hendriks
Capella days
October 13, 2020
16-06-2020©ESI 2
HIGH-TECH INDUSTRY IN THE NETHERLANDS
Semiconductor manufacturing equipment Medical systems Agricultural robots
Combat management systems
Electron microscopes Building control Robotized warehousing
Industrial printers Automotive
Food processing
Traffic management
Residential heating/cooling
Partner Board
3
ESI AT A GLANCE
Mission: Embedding cutting-edge methodologies into the Dutch high-tech systems industry in order
to cope with the ever-increasing complexity of their products.
Synopsis
• Foundation ESI started in 2002
• ESI acquired by TNO per January
2013
• ~55 staff members, many with
extensive industrial experience
• 5 Part-time Professors
• Working at industry locations
• From embedded systems
innovation to embedding
innovation
• TNO program turnover 2018:
10Mio €
Focus
Managing complexity
of high-tech systems
Through
• System architecting,
• System reasoning and
• Model-driven engineering
Delivering
• Methodologies validated in
cutting-edge industrial practice
MBSE
creating and exploitingdomain models as primarymeans
of informationexchange, analysis, simulation
to design and manage effective systemsover their full life cycles.
the interdisciplinary field of
engineering and engineering management on how
• Models are the authoritative, single source of Systems Engineering information for everyone.
• Models are not add-ons to documents.
Documents (if used at all) are generated from the models.
• MBSE covers the full System Life Cycle (SLC)
Document-centric
Presentations and
Documents
Model-centric
Multi-user, tool-based,
Connected information
4
MODELS ARE WIDELY USED IN SYSTEMS ENGINEERING
Control
Experiment
Requirement
Domain DSLs Validation DSLsSystem DSLs
Topology Scenario
Event
Structure
Behavior
Code
5
6
SE IS ESTABLISHED – HIGH TECH EQUIPMENT INDUSTRY IS
EXPLORING MBSE
Initial ➔ Fully established
Initial ➔ Fully established
Missing: the cookbook to achieve value and RoI
“MBSE tools are developing fast.
It is necessary to keep up-to-date experience.”
MBSE study objective
• Assess and learn together whether and how MBSE
provides a handle towards increasing system complexity
Today
Initial report on needs and investigation topics
DEMYSTIFYING MBSE – A STUDY BY ESI AND PARTNERS
ESI
Twente
University
ASML
Canon
Production
Printing
Philips
Thermo
Fisher
Scientific
Vanderlande
TU
Delft
RU
Nijmegen
Thales
7
• Cope with increasing complexity
• Knowledge management, transfer, and personnel know-how
• Communication
• Re-use and platform development
• Process and quality improvement
“Current solutions are made so complex over the lifecycle we are an enemy to ourselves”
MOTIVATION FOR INVESTIGATION MBSE IN HIGH-TECH EQUIPMENT INDUSTRY
8
HIGH-TECH R&D
VERSUS
MBSE
(ARCADIA)
Large
and
growing
SW
content
Incremental innovations
Huge legacy, but working
Stable functional
decompositions
Solutions from platforms
9
1. Support incremental, brown field development
2. Address large need for knowledge management
and knowledge transfer
3. “Configure-to-Order” solutions from platforms
4. Connect SW to Systems Engineering
INVESTIGATION TOPICS FOR MBSE IN THE HIGH-TECH EQUIPMENT INDUSTRY
1955
2020
10
INVESTIGATION TOPIC 1.
CAN MBSE BE EFFECTIVE IN INCREMENTAL AND CONCURRENT ENGINEERING?
The product The production equipment (lithography step)
MBSE with long living systems and assets
11
MBSE with long living systems and assets
• Fast development cycles
• Increments are less than 10% new ,
over 90% stays the same
• The previous system is available
• Many legacy assets without models
“High-Tech industry vs MBSE: risk-hungry vs risk-averse”
INVESTIGATION TOPIC 1.
CAN MBSE BE EFFECTIVE IN INCREMENTAL AND CONCURRENT ENGINEERING?
Concurrent engineering (ASML)
12
Reduce dependency on experienced people
How to apply MBSE to:
• Provide overview/oversight system
• Capture knowledge in a transferable way
for systems with long lifetimes
• Enable impact assessment of change requests
• Reduce learning curve for new people,
attractive to new talent and recruiting
“Improve quality and accelerate time-to-market by
really understanding your product over generations”
INVESTIGATION TOPIC 2.
CAN MBSE SUPPORT KNOWLEDGE MANAGEMENT & KNOWLEDGE TRANSFER?
13
Flexible on
the outside
Standard on
the inside
“How to assure that solutions remain compliant to
both platform AND to customer requirements?”
INVESTIGATION TOPIC 3.
MBSE FOR CONFIGURE-TO-ORDER SOLUTIONS OUT OF PLATFORMS
Customer
Sales/Solution Definition
Operations
Service
Product Management
Research & Development
Specials Engineering
Flexible on
the outside
Standard on
the inside
Platform
Customer
Solution
14 Insights from Maarten Verhoeven, Vanderlande
Insights from Maarten Verhoeven, Vanderlande
One language and modular reference architecture needed across a business
• Modular structure fosters ownership and acceptance
• Platform meta model is the common core
INVESTIGATION TOPIC 3.
MBSE FOR CONFIGURE-TO-ORDER SOLUTIONS OUT OF PLATFORMS
Modules C
Domain
Meta Model
Product range 3
Domain
Meta Model
Modules A
Domain
Meta Model
Modules B
Domain
Meta Model
Product range
Domain
Meta Model
Product range 2
Domain
Meta Model
Platform
Meta Model
Provides common
domain language and
model definitions
15
Configure-to-order requires two MBSE approaches
MBSE for a platform
• Modelling a configurable, modular and
reusable asset repository with enablers
MBSE for a solution
• Modelling a system with user needs/requirements,
an integrated behavior & structure, and
additional emergent behavior
“MBSE to manage complexity vs MBSE to hide complexity”
INVESTIGATION TOPIC 3.
MBSE FOR CONFIGURE-TO-ORDER SOLUTIONS OUT OF PLATFORMS
Manage
complexity
Hide
complexity
16 Insights from Maarten Verhoeven, Vanderlande
SW sees the most rapid innovation
How to mix SW into Systems Engineering with MBSE
• How to link SE and SW models
• How to prove that SW services deliver the solution
• Integration of cloud and data analytics
INVESTIGATION TOPIC 4.
HOW TO CONNECT SW TO (MODEL-BASED) SYSTEMS ENGINEERING?
3D reconstruction
TFS Electron Microscopy: data and SW intensive workflow
“Terabytes of data from
tens of thousands of
particle views must be
processed to achieve
3D reconstruction”
17
Virtualization for early validation, testing, and field feedback
Image-guided
Therapy Systems
INVESTIGATION TOPIC 4.
HOW TO CONNECT SW TO (MODEL-BASED) SYSTEMS ENGINEERING?
18
A Mixed Virtual System – Operating It
Run (Model Based) Tests on the virtual system
“Improving system oversight, and improving legacy / diversity management
are what makes MBSE interesting”
Key MBSE investigation topics identified
• MBSE for incremental, brown field development
• Support knowledge management and transfer
• “Configure-to-Order” solutions from platforms
• Connect SW, data to Systems Engineering
Organisations are experimenting with
April 2021 join us at the ESI symposium where we will share an update on MBSE for the High-Tech Industry
SUMMARY
21
Teun Hendriks
SENIOR RESEARCH FELLOW AT ESI (TNO)
+31 (0)88 866 54 20
Teun.Hendriks@TNO.nl
CONTACT
22

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[Capella Days 2020] MBSE and the High-Tech Equipment Industry, how do they match up?

  • 1. MBSE AND THE HIGH-TECH EQUIPMENT INDUSTRY, HOW DO THEY MATCH UP? Teun Hendriks Capella days October 13, 2020
  • 2. 16-06-2020©ESI 2 HIGH-TECH INDUSTRY IN THE NETHERLANDS Semiconductor manufacturing equipment Medical systems Agricultural robots Combat management systems Electron microscopes Building control Robotized warehousing Industrial printers Automotive Food processing Traffic management Residential heating/cooling
  • 3. Partner Board 3 ESI AT A GLANCE Mission: Embedding cutting-edge methodologies into the Dutch high-tech systems industry in order to cope with the ever-increasing complexity of their products. Synopsis • Foundation ESI started in 2002 • ESI acquired by TNO per January 2013 • ~55 staff members, many with extensive industrial experience • 5 Part-time Professors • Working at industry locations • From embedded systems innovation to embedding innovation • TNO program turnover 2018: 10Mio € Focus Managing complexity of high-tech systems Through • System architecting, • System reasoning and • Model-driven engineering Delivering • Methodologies validated in cutting-edge industrial practice
  • 4. MBSE creating and exploitingdomain models as primarymeans of informationexchange, analysis, simulation to design and manage effective systemsover their full life cycles. the interdisciplinary field of engineering and engineering management on how • Models are the authoritative, single source of Systems Engineering information for everyone. • Models are not add-ons to documents. Documents (if used at all) are generated from the models. • MBSE covers the full System Life Cycle (SLC) Document-centric Presentations and Documents Model-centric Multi-user, tool-based, Connected information 4
  • 5. MODELS ARE WIDELY USED IN SYSTEMS ENGINEERING Control Experiment Requirement Domain DSLs Validation DSLsSystem DSLs Topology Scenario Event Structure Behavior Code 5
  • 6. 6 SE IS ESTABLISHED – HIGH TECH EQUIPMENT INDUSTRY IS EXPLORING MBSE Initial ➔ Fully established Initial ➔ Fully established Missing: the cookbook to achieve value and RoI
  • 7. “MBSE tools are developing fast. It is necessary to keep up-to-date experience.” MBSE study objective • Assess and learn together whether and how MBSE provides a handle towards increasing system complexity Today Initial report on needs and investigation topics DEMYSTIFYING MBSE – A STUDY BY ESI AND PARTNERS ESI Twente University ASML Canon Production Printing Philips Thermo Fisher Scientific Vanderlande TU Delft RU Nijmegen Thales 7
  • 8. • Cope with increasing complexity • Knowledge management, transfer, and personnel know-how • Communication • Re-use and platform development • Process and quality improvement “Current solutions are made so complex over the lifecycle we are an enemy to ourselves” MOTIVATION FOR INVESTIGATION MBSE IN HIGH-TECH EQUIPMENT INDUSTRY 8
  • 9. HIGH-TECH R&D VERSUS MBSE (ARCADIA) Large and growing SW content Incremental innovations Huge legacy, but working Stable functional decompositions Solutions from platforms 9
  • 10. 1. Support incremental, brown field development 2. Address large need for knowledge management and knowledge transfer 3. “Configure-to-Order” solutions from platforms 4. Connect SW to Systems Engineering INVESTIGATION TOPICS FOR MBSE IN THE HIGH-TECH EQUIPMENT INDUSTRY 1955 2020 10
  • 11. INVESTIGATION TOPIC 1. CAN MBSE BE EFFECTIVE IN INCREMENTAL AND CONCURRENT ENGINEERING? The product The production equipment (lithography step) MBSE with long living systems and assets 11
  • 12. MBSE with long living systems and assets • Fast development cycles • Increments are less than 10% new , over 90% stays the same • The previous system is available • Many legacy assets without models “High-Tech industry vs MBSE: risk-hungry vs risk-averse” INVESTIGATION TOPIC 1. CAN MBSE BE EFFECTIVE IN INCREMENTAL AND CONCURRENT ENGINEERING? Concurrent engineering (ASML) 12
  • 13. Reduce dependency on experienced people How to apply MBSE to: • Provide overview/oversight system • Capture knowledge in a transferable way for systems with long lifetimes • Enable impact assessment of change requests • Reduce learning curve for new people, attractive to new talent and recruiting “Improve quality and accelerate time-to-market by really understanding your product over generations” INVESTIGATION TOPIC 2. CAN MBSE SUPPORT KNOWLEDGE MANAGEMENT & KNOWLEDGE TRANSFER? 13
  • 14. Flexible on the outside Standard on the inside “How to assure that solutions remain compliant to both platform AND to customer requirements?” INVESTIGATION TOPIC 3. MBSE FOR CONFIGURE-TO-ORDER SOLUTIONS OUT OF PLATFORMS Customer Sales/Solution Definition Operations Service Product Management Research & Development Specials Engineering Flexible on the outside Standard on the inside Platform Customer Solution 14 Insights from Maarten Verhoeven, Vanderlande
  • 15. Insights from Maarten Verhoeven, Vanderlande One language and modular reference architecture needed across a business • Modular structure fosters ownership and acceptance • Platform meta model is the common core INVESTIGATION TOPIC 3. MBSE FOR CONFIGURE-TO-ORDER SOLUTIONS OUT OF PLATFORMS Modules C Domain Meta Model Product range 3 Domain Meta Model Modules A Domain Meta Model Modules B Domain Meta Model Product range Domain Meta Model Product range 2 Domain Meta Model Platform Meta Model Provides common domain language and model definitions 15
  • 16. Configure-to-order requires two MBSE approaches MBSE for a platform • Modelling a configurable, modular and reusable asset repository with enablers MBSE for a solution • Modelling a system with user needs/requirements, an integrated behavior & structure, and additional emergent behavior “MBSE to manage complexity vs MBSE to hide complexity” INVESTIGATION TOPIC 3. MBSE FOR CONFIGURE-TO-ORDER SOLUTIONS OUT OF PLATFORMS Manage complexity Hide complexity 16 Insights from Maarten Verhoeven, Vanderlande
  • 17. SW sees the most rapid innovation How to mix SW into Systems Engineering with MBSE • How to link SE and SW models • How to prove that SW services deliver the solution • Integration of cloud and data analytics INVESTIGATION TOPIC 4. HOW TO CONNECT SW TO (MODEL-BASED) SYSTEMS ENGINEERING? 3D reconstruction TFS Electron Microscopy: data and SW intensive workflow “Terabytes of data from tens of thousands of particle views must be processed to achieve 3D reconstruction” 17
  • 18. Virtualization for early validation, testing, and field feedback Image-guided Therapy Systems INVESTIGATION TOPIC 4. HOW TO CONNECT SW TO (MODEL-BASED) SYSTEMS ENGINEERING? 18
  • 19. A Mixed Virtual System – Operating It
  • 20. Run (Model Based) Tests on the virtual system
  • 21. “Improving system oversight, and improving legacy / diversity management are what makes MBSE interesting” Key MBSE investigation topics identified • MBSE for incremental, brown field development • Support knowledge management and transfer • “Configure-to-Order” solutions from platforms • Connect SW, data to Systems Engineering Organisations are experimenting with April 2021 join us at the ESI symposium where we will share an update on MBSE for the High-Tech Industry SUMMARY 21
  • 22. Teun Hendriks SENIOR RESEARCH FELLOW AT ESI (TNO) +31 (0)88 866 54 20 Teun.Hendriks@TNO.nl CONTACT 22