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Cqi 11 plating system assessment process table b - surface conditioning of metals for decorative plating
1. CQI-11
Special Process: Plating System Assessment
Version 1 Issued 8/07
PROCESS TABLE B - Surface Conditioning of Metals for Decorative
Plating
All requirements given below are subordinate to customer specific requirements.
The customer may have additional requirements, e.g., inspection testing, greater frequencies, etc. When
performing the job audit, the auditor shall verify plater is conforming to customer requirements.
ITEM #
Related PSA
Question #
1,0
B1.1
B1.2
B1.3
B1.4
B1.5
B1.6
2,0
B2.1
B2.2
B2.3
B2.4
B2.5
B2.6
B2.7
3,0
B3.1
B3.1.1
B3.1.2
B3.1.3
B3.1.4
B3.1.5
B3.1.6
B3.1.7
B3.2
B3.2.1
B3.2.2
B3.2.3
B3.2.4
B3.2.5
B3.2.6
B3.2.7
1.4; 2.11; 2.13
1.4; 2.11; 2.13
1.4; 2.11; 2.13
4,4
1.4; 2.11; 2.13
1.4; 2.11; 2.13
1.4; 2.11; 2.13
4,4
1.4; 2.11; 2.13
1.4; 2.11; 2.13
1.4; 2.11; 2.13
Category/Process Steps
Polishing and Buffing
Manual
Automatic
Steel
Stainless Steel
Aluminum
Zinc diecast
Metal Cleaning
Type:
Size,volume:
Proprietary name:
Chemical supplier:
Temperature
Concentration
Time
Agitation - Optional
Current/Voltage (As applicable)
Solution Level
Rinse
Pretreatment
Strike (As applicable)
- Temperature
- Concentration
- Time
- Agitation - Optional
- Current/Voltage (if applicable)
- Solution Level
- Rinse
Zincate (Aluminum Only)
- Temperature
- Concentration
- Time
- Agitation - Optional
- Solution Level
- Dump Schedule
Rinse
Control
Monitoring
Automatic
Automatic or Manual
Per TDS
Per TDS
Automatic
Automatic or Manual
Process Sheet
1/Shift
1/Shift
Per process sheet
Per process sheet
1/Shift
1/Shift
1/Shift
N/A
Automatic
Automatic or Manual
Automatic
Per TDS
Automatic
Automatic or Manual
Process Sheet
N/A
Automatic
Automatic or Manual
Automatic
Per TDS
Automatic or Manual
Per TDS
Process Sheet
N/A
1/Shift
1/Shift
Per process sheet
Per process sheet
1/Shift
1/Shift
1/Shift
N/A
1/Shift
1/Shift
Per process sheet
Per process sheet
1/Shift
Per process sheet
1/Shift
2. CQI-11
Special Process: Plating System Assessment
Version 1 Issued 8/07
PROCESS TABLE B - Surface Conditioning of Metals for Decorative
Plating
All requirements given below are subordinate to customer specific requirements.
The customer may have additional requirements, e.g., inspection testing, greater frequencies, etc. When
performing the job audit, the auditor shall verify plater is conforming to customer requirements.
ITEM #
4,0
B4.1
B4.2
B4.3
B4.4
B4.5
Related PSA
Question #
Category/Process Steps
Acid
Type:
Size,volume:
Proprietary name:
Chemical supplier:
1.4; 2.11; 2.13 Temperature - Optional
1.4; 2.11; 2.13 Concentration
1.4; 2.11; 2.13 Time (Per Specification)
Solution Level
Rinse
(Proceed to Process Table D - Decorative Plating)
Control
Automatic
Automatic or Manual
Automatic
Automatic or Manual
Process Sheet
Monitoring
1/Shift
1/Shift
Continuous
1/Shift
1/Shift