2. At Vizebh, our core purpose is
long term value creation for all stakeholders
VIZEBH COMPOSITECH - COMMITMENT
We operate in a positive manner to evoke trust among
customers, employees, shareholders and the
community
We are committed to protecting this heritage of
leadership with trust through the way in which we
conduct our business
Vizebh Compositech enforces quality in all aspects of
the organisation, the products and services being
provided by Vizebh is embarked on a continuous
improvement initiative to ensure customer delight
3. VIZEBH COMPOSITECH - MISSION
Seeks to create a more prosperous society
by unlocking the potential of composites
4. VIZEBH COMPOSITECH - VISION
To become the Composites Company of world
reference for excellence in people, product and
performance.
5. VIZEBH COMPOSITECH – THE ORGANIZATION
Specialized Composites Excellence Centre
• Strategic Growth Partnership – Not a Supply Base
• Responsible and Accountable for PQDS
• All Qualified and Experienced Subject Matter Experts
• Focused on the “Innovation & Excellence” – not just Produce
• Strong belief in “Gemba” – see the opportunity
V : Vigor and Vitality
I : Innovation
Z : Zeal
E : Entrust (Trust)
B : Braveness (Courage)
H : Honesty
Our Values
6. VIZEBH COMPOSITECH - THE ORGANIZATION
Incorporated in late 2013
Headquartered in Vadodara, Gujarat India
Pool of talented and multinational industry professionals
Immense domain expertise in Composites
Very diverse product portfolio covering wide band of
the composite industry
From "Electrical Components to Aerospace parts“
7. VIZEBH COMPOSITECH - THE ORGANIZATION
Incorporated in late 2013
Headquartered in Vadodara, Gujarat India
Pool of talented and multinational industry professionals
Immense domain expertise in Composites
Very diverse product portfolio covering wide band of
the composite industry
From "Electrical Components to Aerospace parts“
8. VIZEBH COMPOSITECH - THE ORGANIZATION
World Class state of the art production facility with a total
production area of up to 1,75,000 Sq Ft.
Technologically advanced – Continuously enhancing
technology base knowledge for composite applications
Rigorous Quality Assurance and World Class
Manufacturing systems and processes
Plant Layout and operations on “Lean” concept
“Can do” attitude – Courageous, passionate and open minded
World Class Machinery & Equipment
Best of the formulators from across the Globe
9. VIZEBH COMPOSITECH - PLANT LAY-OUT PLAN
World Class
state of the
art
production
facility with
a total
production
area of up
to 1,75,000
Sq Ft (~
16,250 Sq
Mtr)
10. VIZEBH COMPOSITECH - SHOP-FLOOR LAY-OUT PLAN
World Class
state of the
art
production
facility with
a total
production
area of up
to 1,75,000
Sq Ft (~
16,250 Sq
Mtr)
11. VIZEBH COMPOSITECH - INFRASTRUCTURE & FACILITY
World Class state of the art production facility with a total production area of up
to 1,75,000 Sq Ft (~ 16,250 Sq Mtr)
Market leader in SMC production and offer you a wide range of components and
compounds
Complete and Dedicated R&D facility and separate room for our Principal external
consultants to work in-house for new product Formulation and Development
Highly Sophisticated CATIA V6 software for Engineering & Composite Design with FEA
analysis
Clean rooms: 300sq. m of humidity controlled environment ideally suited for processing
prepreg based products for Advanced Composites Market
(Compliance with ISO 8 Certification - Class 100,000 clean room)
Separate Cold Storage for material storage under 25 Degree – 3 Separate Rooms
12. VIZEBH COMPOSITECH - MACHINERY & EQUIPMENT
Schmidt and Heinemann SMC Line (1000mm width, variable thickness,
variable weight and 2-12mtr /minute output)
Compression Molding Press Machines with capacity of 250 Ton to 1000 Ton : (SANTEC
India make).
Injection Molding Machines – 250 Ton to 1250 Ton : (ARBURG Germany and TOSHIBA,
Japan make)
Full fledged Testing Lab with UTM of 50000 Kgf capacity (Zwick, Germany)
State of the art Modern Tool-Room Facility
In-house Dedicated Quality Testing Laboratory with all necessary Testing equipment.
13. VIZEBH COMPOSITECH - DESIGN CAPABILITIES
Pool of Talented and Experienced Design Professionals
Finite Element Analysis:
Professionals with experience in both
composite and metallic structures analysis.
• Statics - Geometric and Material Nonlinearity, Contact
Properties, Composites
• Dynamics – Modal, Harmonic, Transient, PSD
Random Vibration
• Thermal analysis – Steady state and transient
• Buckling – Linear and non-linear
• Shape Optimization
Sophisticated Design facility with latest design software CATIA V6 PLM Express
(includes Advance Composite Design, Composite Engineering solution & Mechanical Design)
Product Design
• Design and Manufacturing of of composite
Parts, Products and Tooling
• Analysis of laminate strength, failure modes,
layup optimization
• Composite manufacturing using thermoset
material systems
• Testing and certification of composite parts,
materials and processes
Software Competencies:
15. VIZEBH COMPOSITECH - MACHINERY & EQUIPMENT
Thermoset Injection Moulding Machines : (TOSHIBA, Japan make)
650 Ton
1000 Ton
1250 Ton
450 Ton
250 Ton
16. VIZEBH COMPOSITECH - MACHINERY & EQUIPMENT
Compression Moulding Machines: (SANTEC, India make).
250 Ton 450 Ton, 650 Ton 1000 Ton
17. VIZEBH COMPOSITECH - MACHINERY & EQUIPMENT
Full fledged Testing Lab with UTM of 50000 Kgf Capacity : (Zwick, Germany)
18. VIZEBH COMPOSITECH - TESTING METHODS AND FACILITIES
Full fledged Testing Lab for Testing of the Composites and SMC
• Flame Retardant test : UL-94 / IS-1173-1
• Exposure to flame : IS:4249
• Flexural strength : Annex-F of IS-13411-1992
• Glow wire test : IS: 11000 (P2 / S1) / IEC – 695-2-1
• Degree of protection : IP-42 as per IS-12063 / 87
• Heat distortion temp. : IS:13411
• Dielectric Strength : IS : 6262-1971 (at 90 Deg C in oil )
• Melting Point : IS:13360
• Fire Retardancy : IS : 4249
• Heat distortion temp. : IS: 13411 Annex. H / ISO 75
• Tensile Strength : Annex-F of IS-8543 (P-4/Sec-1) -1984
• Flexural strength : Annex-F of IS- 13411-1992
• Izod Impact strength : Annex-E of IS:13410-1992
• Water Absorption : IS:14772 / 2000
• Mechanical strength : IS:14772 / 2000
• IP-55 : IS:12063 / 1987
• UV Ageing Test : ASTM G53 (9.3) (for 200 Hours)
Following test are to ensure
quality of SMC Material:
• Glass content / filler content
testing
• Burning test to check fiber
orientation / flow
• Air entrapment testing
• Thickening behavior testing
• Specific gravity testing
• Moisture content testing
• Heat ageing
• Surface weight testing
• Paint adhesion testing
19. VIZEBH COMPOSITECH - MACHINERY & EQUIPMENT
Full fledged State of the art Modern Tool-Room Facilities (In-House)
Precision Geared Head Lathe Model: PRECITURN-500(2000mm ABC)
Surface Grinding Machine : JL-5010ATD-HEAVY DUTY
Precigrind Hydraulic Surface Grinder : MODEL: PG1020
Precision Turrent Milling Machine : PRECICUT
Eifco Pillar Drilling Machine
20. VIZEBH COMPOSITECH - MACHINERY & EQUIPMENT
5 Axis CNC machines – (7mtr x 2.5 mtr) - CMS make.
5-axis CNC router
(3.5m width x 10.0 length x 1.2m vertical stroke)
Ovens (up to 2.5m width x 12m length, Maximum temperature 200
deg C @ 1 bar vacuum, Electronic temperature controls &
thermocouples for process control)
21. VIZEBH COMPOSITECH - MACHINERY & EQUIPMENT
Clean room of another more than 1000 sq.mts Manufacturing
area is planned for 2015-2016.Separate Pre-preg Manufacturing
line inside the plant, with clean-room facility for the same.
Composites Extrusion methodology with two lines of Extrusion
machines
Multi Axis Filament winding machines (5K filament winders,
WiMaX III Control System).
22. VIZEBH COMPOSITECH - MACHINERY & EQUIPMENT
Storage of pre-preg materials is in fully monitored, large walk in
freezers, for stocking and for materials being used in the current
manufacturing cycle
Autoclave (2.5m dia, 5.0m length, Maximum pressure 10 bar,
Chartless recorder for monitoring/recording cure cycle)
Pultrusion line – two lines with 1270x254mm profile envelope,
18000 kg Pull Capacity, 610 mm Gripper Length, 1.8 meters/min
Speed Range
23. VIZEBH COMPOSITECH - MANUFACTURING PROCESSES
Composites Manufacturing Processes at Vizebh :
Sheet Moulding Compound (SMC)
/ Bulk Moulding Compound (BMC)
/ Dough Moulding Compound (DMC)
Compression Moulding
Injection Moulding
Vacuum Assistant Resin Infusion Moulding (VARIM)
Advanced Composites and Pre-pregs
Wet Layup
Resin Transfer Moulding (RTM / LRTM / VRTM)
Multi-axes filament winding
Pultrusion and Extrusion Process
Pre-preg vacuum bag layup
Resin Systems:
Epoxies
Polyester (DCPD, Orthophthalic & Isophthalic)
Vinyl Esters
Phenolic
Polyurethane
Pre-impregnated
Fibres:
Fiberglass
Graphite / Carbon fiber
Kevlar
Polyester
(fibers in various forms such as roving, cloth, woven
roving, knit, uni-directional and pre-impregnated)
24. VIZEBH COMPOSITECH - TEAM STRENGTH
International Scientists / Technical Experts
No Name Associations from
1 Mr Tapan K Chakraborty India (Schmidt & Heinzmann Germany)
2 Mr KS Krishnamurthy India
3 Mr Mark Rego India (presently from Dubai)
4 Mr Mr. Horst Schliemer Germany (Menzolit)
5 Mr. Willi Horstman Bakelite AG UK ( now Momentive)
6 Mr Dan Oberle USA
7 Mr Jan Willem Van Der Werff USA
India Team Strength
1 Senior Management 3
2 Design Experts 6
3 Process (formulations) 2 (work with the Experts)
4 Program & Project Mgmt 2
5 Quality 3
6 Production 36
7 Maintenance 3
8 Others 3
Total 58
25. VIZEBH COMPOSITECH - BUSINESS ASSOCIATIONS (JV)
Energime, USA
ECOR, USA
Reichhold, Italy
Owens Corning, India
DSM, Netherlands
www.energime.com
www.ecorusa.com
www.reichhold.com
www.dsm.com
www.owenscorning.com
• Technical Collaboration / JV for both Composites and
Nano-Composites New Product Development and
Manufacturing
• Finished Product Supply base to Asia
• Technical Collaboration / JV for both Composites and
New Product Development and Manufacturing
• Technical Collaboration / JV for both Composites
New Product Development and Manufacturing
• Technical Collaboration / JV for both Composites
New Product Development and Manufacturing
• Technical Collaboration / JV for Composites New
Product Development and Manufacturing for India
• Key Partner for Composites parts production in India
26. VIZEBH COMPOSITECH - BUSINESS ASSOCIATIONS
PREA, UK
GBT Holding, USA
Aztech Composite, India
Fiat Lux LLC, USA
www.prea,co,uk
www.gbtholding.com
www.fiatlux-llc.com
www.aztechcomposite.com
• Business Collaboration for development of Business in the UK and
Europe Region
• Business Collaboration for bringing in new association with
International research institutes and organizations
• Business Collaboration for development of Business in the USA
and some parts of Europe Region
• Business Collaboration for bringing in new association with
International research institutes and organizations
• Business Collaboration for development of Business in the USA
and some parts of Europe Region
• Business Collaboration for bringing in new association with
International research institutes and organizations
• Business Collaboration for development of Business in the
International Market
• Business Collaboration for bringing in new association with
International research institutes and organizations
28. VIZEBH COMPOSITECH – INDUSTRIES WE SERVE
Construction
Advanced
CompositesIndustrial
Dairies
Consumer
Goods
Defense
29. Amrish Patel: Director - Vizebh Compositech Pvt Limited
• Founded Vizebh Compositech in 2013 in Vadodara, India
• Serves on the Board of Vizebh Communications(Dubai), Rudra Communications (USA)
and Vizebh Agri-sciences (India)
• Electronics Engineer by Profession
Jinesh Patel: Director – Vizebh Compositech Pvt Limited, India
• Founder Member and Promoter of Vizebh Compisitech Pvt Limited, India
• Serves on the Board of Vizebh Communications(Dubai), Rudra Communications (USA)
and Vizebh Agri-sciences (India)
• Civil Engineer by Profession
Pradeep K Mahalik: Director – Vizebh Compositech Pvt Limited, India
• Founder Member and Promoter of Vizebh Compositech Pvt Limited, India
• M. Tech (IIT, Kgp), MBA (OM), PGDSCM, LSSBB (India, UK), LSSMBB (USA)
• Acclaimed Operational Excellence Strategist and MD for XONITEK USA (India Opns)
• Extensive experience in OpEx, Lean Six Sigma, Project Management , SCM and
managing large projects across multiple countries and cultures
• Extensive Overseas exposure at France, Japan, China, Netherlands, UK, USA, Germany,
Denmark, Spain, Singapore and Egypt
• Served on the Editorial Board of ISixSigma International Journal, USA
• Have published 13 International articles
VIZEBH COMPOSITECH - SENIOR MANAGEMENT
Vizebh Compositech Pvt Ltd
established in 2013 by a team of
young, energetic & dynamic
professionals.
who believe in Innovation and
Excellence in every aspect of
product and Business
with a lean and agile state of the art
global organisation to cater to the
Global Composites Requirements