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Masonry Veneer Support Details: 
Thermal Bridging 
! Mike Wilson, MEng, P.Eng 
Graham Finch, MASc, P.Eng 
James Higgins, Dipl.T 
RDH Building Engineering Ltd. 
Vancouver, BC 
June 3, 2013 – 12th Canadian Masonry Conference – Vancouver, BC
Presentation Outline 
! Gravity support systems 
! Design criteria and thermal 
performance requirements 
! Canadian energy codes 
! Nominal vs. Effective R-Values 
! Thermal modeling and effective 
R-values 
! Conclusions
Gravity Support Systems for Masonry Veneer 
! Slab edge support
Gravity Support Systems for Masonry Veneer 
! Edge-connected steel angles
Gravity Support Systems for Masonry Veneer 
! Discretely connected steel angles
Design Criteria 
! Structural 
! Weight of masonry 
! Type of connection 
! Backup structural capacity 
! Eccentricity of load 
! Section properties of 
support member 
! Deflection 
! Design criteria 
! Esthetics 
! Secondary effects 
! Seismic allowance 
! Joint frequency 
! Backup movement 
! Durability 
! Material selection 
! Compatibility of materials 
! Environment conditions 
! Thermal performance 
! Design requirement
Overview: Canadian Energy Codes 
! Part 9 (small buildings) 
! National Building Code of Canada (NBC), 2010 
! New energy provisions within 2012 update to Section 9.36 
! Provinces adopt the NBC with modifications 
! City of Vancouver (VBBL) is adoption of BCBC 
! Compliance is generally prescriptive (R-value tables) 
! Part 3 (large buildings) 
! NBC and Provincial codes reference both: 
• National Energy Code for Buildings (NECB), 2011 – previously the 
MNECB 1997 
• ASHRAE Standard 90.1 (Energy Code for Buildings Except Low-Rise 
Residential) 
! Compliance path options (prescriptive, trade-off, modeling)
Prescriptive Energy Code Requirements for Walls in Canada 
Climate 
Zone 
Wall 
– 
Above 
Grade: 
Minimum 
R-­‐value 
(IP) 
8 
31.0 
7 
27.0 
6 
23.0 
5 
20.4 
4 
18.0 
ASHRAE 90.1-2010 – 
Residential Building 
NECB 2011 
Climate 
Zone 
Wall 
(Mass, 
Wood, 
Steel): 
Min 
R-­‐value 
8 
19.2, 
27.8, 
27.0 
7A/7B 
14.1, 
19.6, 
23.8 
6 
12.5, 
19.6, 
15.6 
5 
11.1, 
19.6, 
15.6 
*7A/7B combined in 
ASHRAE 90.1 
No climate zone 4 in 
ASHRAE 90.1 – 
bumped to zone 5
Effective vs. Nominal R-Values 
! Effective R-values are required to 
demonstrate compliance with Energy 
codes most of the time 
! Nominal R-values do not include impacts 
of thermal bridging 
! For example nominal R-20 batts within 
steel studs becoming ~R-9 effective, or in 
wood studs ~R-15 effective 
! Masonry ties and shelf angles are also 
thermal bridges that reduce effective R-values 
significantly (even though a small 
area)
How are “Effective” R-values determined? 
! Effective R-values of Building Enclosure 
Assemblies can be determined by: 
! Hand methods – simple wood frame walls, not 
suitable for accounting for thermal bridges 
! Laboratory (Guarded hot-box testing) – good for 
confirmation, expensive and not efficient for 
multiple configurations 
! Two-dimensional finite element thermal modeling 
– not accurate for modeling discrete or 
intermittent elements such as thermal bridges 
! Three-dimensional finite element thermal 
modeling – most accurate and cost effective. 
Calibrated with laboratory testing to improve 
accuracy. 
! Heat3 (Blocon) – 3D finite element software 
used for this analysis
Thermal Performance of Traditional Veneer Assemblies 
! Modeling performed to look at effective R-values for 
masonry veneer wall assemblies with alternate gravity 
support systems 
! Steel stud backup, concrete backup, and exposed slab 
edge
Traditional Support Systems: Modelling Results
Thermal Performance of “Stand-off” Supports Systems 
! Modeling performed to look at effective R-values for 
masonry veneer wall assemblies with alternate types of 
“stand-off” gravity support systems 
! Knife plate, HSS Section, and overlapping angles 
! Similar steel & mass and all connected at 48” o/c
“Stand-off” Support Systems: Modelling Results 
Knife Plate HSS Structural 
Section 
Overlapping 
Angles 
shelf angle: 4”x4”x1/4” 
outside of insulation. 
4”x4”x3/4” stand-off knife 
plates welded to embed 
plates at 48” o.c. 
shelf angle 4”x4”x1/4” 
outside insulation. 
4”x4”x1/4” HSS tube welded 
to embed plates at 48” o.c. 
shelf angle 4”x4”x1/4” 
outside insulation. 
2-6”x4”x5/16” angles bolted 
to slab edge at 48” o.c. 
Nominal Insulation 
R-Value/U-Value 
R-16.8 (RSI 2.95) 
U-0.060 (USI 0.339) 
R-16.8 (RSI 2.95) 
U-0.060 (USI 0.339) 
R-16.8 (RSI 2.95) 
U-0.060 (USI 0.339) 
Effective Assembly 
R-Value/U-Value 
R-14.8 (RSI 2.6) 
U-0.068 (USI 0.384) 
R-14.8 (RSI 2.6) 
U-0.068 (USI 0.385) 
R-15.0 (RSI 2.64) 
U-0.067 (USI 0.379) 
Effective Reduction 16.4% 16.5% 15.3%
Thermal Performance of “Proprietary” Supports Systems 
! Modeling performed to look at effective R-values for 
masonry veneer wall assemblies with alternate 
proprietary gravity support systems
Proprietary Support Systems: Modelling Results 
Standoff Bracket 4-Bolt Cast-In 
shelf angle 4”x4”x1/4” outside 
insulation. Proprietary clip is ¼” thick 
steel, 4”x4”x1/4” 6” long C-section. 
Non-welded connection. 
Shelf angle 4”x4”x1/4” outside 
insulation. Pre-manufactured cast-in 
place thermal break connection with 4 
stainless steel bolts attached to 
7”x7”x 3/8” plate. 
Nominal Insulation 
R-Value/U-Value 
R-16.8 (RSI 2.95) 
U-0.060 (USI 0.339) 
R-16.8 (RSI 2.95) 
U-0.060 (USI 0.339) 
Effective Assembly 
R-Value/U-Value 
R-14.9 (RSI 2.62) 
U-0.067 (USI 0.381) 
R-16.4 (RSI 2.9) 
U-0.061 (USI 0.345) 
Effective Reduction 16.4% 7%
Impact of Support Spacing
Conclusions 
! Thermal bridging at masonry veneer supports is 
significant and alone can impact the effective wall R-value 
of an exterior insulated concrete wall by 27% 
! Design details for “stand-off” conditions that are 
relatively typical in the industry reduce the overall impact 
of thermal bridging through continuous exterior 
insulation to 15-17% 
! Special measures are possible, utilising proprietary 
systems to reduce the impact of thermal bridging below 
10%
Questions 
! Michael Wilson –mjw@rdhbe.com

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Masonry Veneer Support Details: Thermal Bridging

  • 1. Masonry Veneer Support Details: Thermal Bridging ! Mike Wilson, MEng, P.Eng Graham Finch, MASc, P.Eng James Higgins, Dipl.T RDH Building Engineering Ltd. Vancouver, BC June 3, 2013 – 12th Canadian Masonry Conference – Vancouver, BC
  • 2. Presentation Outline ! Gravity support systems ! Design criteria and thermal performance requirements ! Canadian energy codes ! Nominal vs. Effective R-Values ! Thermal modeling and effective R-values ! Conclusions
  • 3. Gravity Support Systems for Masonry Veneer ! Slab edge support
  • 4. Gravity Support Systems for Masonry Veneer ! Edge-connected steel angles
  • 5. Gravity Support Systems for Masonry Veneer ! Discretely connected steel angles
  • 6. Design Criteria ! Structural ! Weight of masonry ! Type of connection ! Backup structural capacity ! Eccentricity of load ! Section properties of support member ! Deflection ! Design criteria ! Esthetics ! Secondary effects ! Seismic allowance ! Joint frequency ! Backup movement ! Durability ! Material selection ! Compatibility of materials ! Environment conditions ! Thermal performance ! Design requirement
  • 7. Overview: Canadian Energy Codes ! Part 9 (small buildings) ! National Building Code of Canada (NBC), 2010 ! New energy provisions within 2012 update to Section 9.36 ! Provinces adopt the NBC with modifications ! City of Vancouver (VBBL) is adoption of BCBC ! Compliance is generally prescriptive (R-value tables) ! Part 3 (large buildings) ! NBC and Provincial codes reference both: • National Energy Code for Buildings (NECB), 2011 – previously the MNECB 1997 • ASHRAE Standard 90.1 (Energy Code for Buildings Except Low-Rise Residential) ! Compliance path options (prescriptive, trade-off, modeling)
  • 8. Prescriptive Energy Code Requirements for Walls in Canada Climate Zone Wall – Above Grade: Minimum R-­‐value (IP) 8 31.0 7 27.0 6 23.0 5 20.4 4 18.0 ASHRAE 90.1-2010 – Residential Building NECB 2011 Climate Zone Wall (Mass, Wood, Steel): Min R-­‐value 8 19.2, 27.8, 27.0 7A/7B 14.1, 19.6, 23.8 6 12.5, 19.6, 15.6 5 11.1, 19.6, 15.6 *7A/7B combined in ASHRAE 90.1 No climate zone 4 in ASHRAE 90.1 – bumped to zone 5
  • 9. Effective vs. Nominal R-Values ! Effective R-values are required to demonstrate compliance with Energy codes most of the time ! Nominal R-values do not include impacts of thermal bridging ! For example nominal R-20 batts within steel studs becoming ~R-9 effective, or in wood studs ~R-15 effective ! Masonry ties and shelf angles are also thermal bridges that reduce effective R-values significantly (even though a small area)
  • 10. How are “Effective” R-values determined? ! Effective R-values of Building Enclosure Assemblies can be determined by: ! Hand methods – simple wood frame walls, not suitable for accounting for thermal bridges ! Laboratory (Guarded hot-box testing) – good for confirmation, expensive and not efficient for multiple configurations ! Two-dimensional finite element thermal modeling – not accurate for modeling discrete or intermittent elements such as thermal bridges ! Three-dimensional finite element thermal modeling – most accurate and cost effective. Calibrated with laboratory testing to improve accuracy. ! Heat3 (Blocon) – 3D finite element software used for this analysis
  • 11. Thermal Performance of Traditional Veneer Assemblies ! Modeling performed to look at effective R-values for masonry veneer wall assemblies with alternate gravity support systems ! Steel stud backup, concrete backup, and exposed slab edge
  • 12. Traditional Support Systems: Modelling Results
  • 13. Thermal Performance of “Stand-off” Supports Systems ! Modeling performed to look at effective R-values for masonry veneer wall assemblies with alternate types of “stand-off” gravity support systems ! Knife plate, HSS Section, and overlapping angles ! Similar steel & mass and all connected at 48” o/c
  • 14. “Stand-off” Support Systems: Modelling Results Knife Plate HSS Structural Section Overlapping Angles shelf angle: 4”x4”x1/4” outside of insulation. 4”x4”x3/4” stand-off knife plates welded to embed plates at 48” o.c. shelf angle 4”x4”x1/4” outside insulation. 4”x4”x1/4” HSS tube welded to embed plates at 48” o.c. shelf angle 4”x4”x1/4” outside insulation. 2-6”x4”x5/16” angles bolted to slab edge at 48” o.c. Nominal Insulation R-Value/U-Value R-16.8 (RSI 2.95) U-0.060 (USI 0.339) R-16.8 (RSI 2.95) U-0.060 (USI 0.339) R-16.8 (RSI 2.95) U-0.060 (USI 0.339) Effective Assembly R-Value/U-Value R-14.8 (RSI 2.6) U-0.068 (USI 0.384) R-14.8 (RSI 2.6) U-0.068 (USI 0.385) R-15.0 (RSI 2.64) U-0.067 (USI 0.379) Effective Reduction 16.4% 16.5% 15.3%
  • 15. Thermal Performance of “Proprietary” Supports Systems ! Modeling performed to look at effective R-values for masonry veneer wall assemblies with alternate proprietary gravity support systems
  • 16. Proprietary Support Systems: Modelling Results Standoff Bracket 4-Bolt Cast-In shelf angle 4”x4”x1/4” outside insulation. Proprietary clip is ¼” thick steel, 4”x4”x1/4” 6” long C-section. Non-welded connection. Shelf angle 4”x4”x1/4” outside insulation. Pre-manufactured cast-in place thermal break connection with 4 stainless steel bolts attached to 7”x7”x 3/8” plate. Nominal Insulation R-Value/U-Value R-16.8 (RSI 2.95) U-0.060 (USI 0.339) R-16.8 (RSI 2.95) U-0.060 (USI 0.339) Effective Assembly R-Value/U-Value R-14.9 (RSI 2.62) U-0.067 (USI 0.381) R-16.4 (RSI 2.9) U-0.061 (USI 0.345) Effective Reduction 16.4% 7%
  • 17. Impact of Support Spacing
  • 18. Conclusions ! Thermal bridging at masonry veneer supports is significant and alone can impact the effective wall R-value of an exterior insulated concrete wall by 27% ! Design details for “stand-off” conditions that are relatively typical in the industry reduce the overall impact of thermal bridging through continuous exterior insulation to 15-17% ! Special measures are possible, utilising proprietary systems to reduce the impact of thermal bridging below 10%
  • 19. Questions ! Michael Wilson –mjw@rdhbe.com