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Operations
             Management
               Chapter 2 –
               Operations Strategy in
               a Global Environment
                             PowerPoint presentation to accompany
                             Heizer/Render
                             Principles of Operations Management, 7e
                             Operations Management, 9e
© 2008 Prentice Hall, Inc.                                             2–1
Outline
                Global Company Profile: Boeing
                A Global View of Operations
                              Cultural and Ethical Issues
                Developing Missions And
                 Strategies
                              Mission
                              Strategy


© 2008 Prentice Hall, Inc.                                   2–2
Outline – Continued

              Achieving Competitive Advantage
               Through Operations
                          Competing On Differentiation
                          Competing On Cost
                          Competing On Response
              Ten Strategic OM Decisions



© 2008 Prentice Hall, Inc.                                2–3
Outline – Continued

                      Issues In Operations Strategy
                              Research
                              Preconditions
                              Dynamics




© 2008 Prentice Hall, Inc.                             2–4
Outline – Continued

                    Strategy Development and
                     Implementation
                              Critical Success Factors and Core
                               Competencies
                              Build and Staff the Organization
                              Integrate OM with Other Activities



© 2008 Prentice Hall, Inc.                                          2–5
Outline – Continued

                         Global Operations Strategy
                          Options
                              International Strategy
                              Multidomestic Strategy
                              Global Strategy
                              Transnational Strategy



© 2008 Prentice Hall, Inc.                              2–6
Learning Objectives
              When you complete this chapter you
              should be able to:

                 1. Define mission and strategy
                 2. Identify and explain three strategic
                    approaches to competitive
                    advantage
                 3. Identify and define the 10 decisions
                    of operations management

© 2008 Prentice Hall, Inc.                                 2–7
Learning Objectives
              When you complete this chapter you
              should be able to:

                 4. Identify five OM strategy insights
                    provided by PIMS research
                 5. Identify and explain four global
                    operations strategy options



© 2008 Prentice Hall, Inc.                               2–8
Global Strategies
              Boeing – sales and production are
               worldwide
              Benetton – moves inventory to stores
               around the world faster than its
               competition by building flexibility into
               design, production, and distribution
              Sony – purchases components from
               suppliers in Thailand, Malaysia, and
               around the world


© 2008 Prentice Hall, Inc.                                2–9
Global Strategies
              Volvo – considered a Swedish company
               but it is controlled by an American
               company, Ford. The current Volvo S40 is
               built in Belgium and shares its platform
               with the Mazda 3 built in Japan and the
               Ford Focus built in Europe.
              Haier – A Chinese company, produces
               compact refrigerators (it has one-third of
               the US market) and wine cabinets (it has
               half of the US market) in South Carolina

© 2008 Prentice Hall, Inc.                                  2 – 10
Some Multinational
                               Corporations
                                         % Sales   % Assets
                                         Outside   Outside
                                Home      Home      Home      % Foreign
              Company          Country   Country   Country    Workforce

              Citicorp          USA        34         46         NA
              Colgate-          USA        72         63         NA
              Palmolive
              Dow               USA        60         50         NA
              Chemical
              Gillette          USA        62         53         NA
              Honda            Japan       63         36         NA
              IBM               USA        57         47         51

© 2008 Prentice Hall, Inc.                                                2 – 11
Some Multinational
                               Corporations
                                            % Sales   % Assets
                                            Outside   Outside
                                Home         Home      Home      % Foreign
              Company          Country      Country   Country    Workforce

              ICI               Britain       78         50         NA
              Nestle          Switzerland     98         95         97
              Philips     Netherlands         94         85         82
              Electronics
              Siemens          Germany        51        NA          38
              Unilever         Britain &      95         70         64
                              Netherlands


© 2008 Prentice Hall, Inc.                                                   2 – 12
Some Boeing Suppliers (787)
        Firm                 Country   Component
        Latecoere            France    Passenger doors
        Labinel              France    Wiring
        Dassault             France    Design and
                                        PLM software
        Messier-Bugatti      France    Electric brakes
        Thales               France    Electrical power
                                        conversion system
                                        and integrated
                                        standby flight display
        Messier-Dowty        France    Landing gear structure
        Diehl                Germany   Interior lighting
© 2008 Prentice Hall, Inc.                                2 – 13
Some Boeing Suppliers (787)
        Firm                 Country   Component
        Cobham               UK        Fuel pumps and valves
        Rolls-Royce          UK        Engines
        Smiths Aerospace     UK        Central computer
                                        system
        BAE SYSTEMS          UK        Electronics
        Alenia Aeronautics   Italy     Upper center
                                        fuselage &
                                        horizontal stabilizer
        Toray Industries     Japan     Carbon fiber for
                                        wing and tail units

© 2008 Prentice Hall, Inc.                               2 – 14
Some Boeing Suppliers (787)
        Firm                 Country   Component
        Fuji Heavy           Japan     Center wing box
         Industries
        Kawasaki Heavy       Japan     Forward fuselage,
         Industries                     fixed section of wing,
                                        landing gear well
        Teijin Seiki         Japan     Hydraulic actuators
        Mitsubishi Heavy     Japan     Wing box
         Industries
        Chengdu Aircraft     China     Rudder
        Group
        Hafei Aviation       China     Parts
© 2008 Prentice Hall, Inc.                                 2 – 15
Some Boeing Suppliers (787)
        Firm                 Country   Component
        Korean Aviation      South     Wingtips
                              Korea
        Saab                 Sweden    Cargo access doors




© 2008 Prentice Hall, Inc.                              2 – 16
Reasons to Globalize

                               Reasons to Globalize
             Tangible 1. Reduce costs (labor, taxes, tariffs, etc.)
             Reasons 2. Improve supply chain
                       3. Provide better goods and services
                       4. Understand markets
            Intangible 5. Learn to improve operations
             Reasons 6. Attract and retain global talent




© 2008 Prentice Hall, Inc.                                        2 – 17
Reduce Costs
                   Foreign locations with lower wage
                    rates can lower direct and indirect
                    costs
                              Maquiladoras
                              World Trade Organization (WTO)
                              North American Free Trade
                               Agreement (NAFTA)
                              APEC, SEATO, MERCOSUR
                              European Union (EU)
© 2008 Prentice Hall, Inc.                                      2 – 18
Improve the Supply Chain
                   Locating facilities closer to
                    unique resources
                              Auto design to California
                              Athletic shoe production to China
                              Perfume manufacturing in France




© 2008 Prentice Hall, Inc.                                         2 – 19
Provide Better Goods
                                 and Services
                   Objective and subjective
                    characteristics of goods and
                    services
                              On-time deliveries
                              Cultural variables
                              Improved customer service



© 2008 Prentice Hall, Inc.                                 2 – 20
Understand Markets
                   Interacting with foreign customers
                    and suppliers can lead to new
                    opportunities
                              Cell phone
                               design from
                               Europe
                              Cell phone
                               fads from
                               Japan
                              Extend the product life cycle

© 2008 Prentice Hall, Inc.                                     2 – 21
Learn to Improve Operations

                   Remain open to the free flow of
                    ideas
                              General Motors partnered with a
                               Japanese auto manufacturer to
                               learn
                              Equipment and layout have been
                               improved using Scandinavian
                               ergonomic competence


© 2008 Prentice Hall, Inc.                                       2 – 22
Attract and Retain Global
                               Talent
                   Offer better employment
                    opportunities
                              Better growth opportunities and
                               insulation against unemployment
                              Relocate unneeded personnel to
                               more prosperous locations
                              Incentives for people who like to
                               travel

© 2008 Prentice Hall, Inc.                                         2 – 23
Cultural and Ethical Issues
                 Cultures can be quite different
                 Attitudes can be quite different
                  towards
                              Punctuality     Thievery
                              Lunch breaks    Bribery
                              Environment     Child labor
                              Intellectual
                               property
© 2008 Prentice Hall, Inc.                                    2 – 24
You May Wish To Consider
             National literacy rate    Work ethic
             Rate of innovation        Tax rates
             Rate of technology        Inflation
              change                    Availability of raw
             Number of skilled          materials
              workers                   Interest rates
             Political stability       Population
             Product liability laws    Number of miles of
             Export restrictions        highway
             Variations in language    Phone system

© 2008 Prentice Hall, Inc.                                     2 – 25
Match Product & Parent
             Braun Household
              Appliances             1. Volkswagen
             Firestone Tires        2. Bridgestone
             Godiva Chocolate       3. Campbell Soup
             Haagen-Dazs Ice        4. Ford Motor Company
              Cream
                                     5. Gillette
             Jaguar Autos
                                     6. Nestlé
             MGM Movies
                                     7. Pillsbury
             Lamborghini Autos
                                     8. Sony
             Alpo Petfoods

© 2008 Prentice Hall, Inc.                               2 – 26
Match Product & Parent
             Braun Household
              Appliances             1. Volkswagen
             Firestone Tires        2. Bridgestone
             Godiva Chocolate       3. Campbell Soup
             Haagen-Dazs Ice        4. Ford Motor Company
              Cream
                                     5. Gillette
             Jaguar Autos
                                     6. Nestlé
             MGM Movies
                                     7. Pillsbury
             Lamborghini Autos
                                     8. Sony
             Alpo Petfoods

© 2008 Prentice Hall, Inc.                               2 – 27
Match Product & Country
              Braun Household
               Appliances
              Firestone Tires
                                   1. Great Britain
              Godiva Chocolate
                                   2. Germany
              Haagen-Daz Ice
                                   3. Japan
               Cream
                                   4. United States
              Jaguar Autos
                                   5. Switzerland
              MGM Movies
              Lamborghini Autos
              Alpo Pet Foods

© 2008 Prentice Hall, Inc.                            2 – 28
Match Product & Country
              Braun Household
               Appliances
              Firestone Tires
                                   1. Great Britain
              Godiva Chocolate
                                   2. Germany
              Haagen-Daz Ice
                                   3. Japan
               Cream
                                   4. United States
              Jaguar Autos
                                   5. Switzerland
              MGM Movies
              Lamborghini Autos
              Alpo Pet Foods

© 2008 Prentice Hall, Inc.                            2 – 29
Developing Missions and
                            Strategies

                               Mission statements tell an
                             organization where it is going

                                 The Strategy tells the
                             organization how to get there


© 2008 Prentice Hall, Inc.                                    2 – 30
Mission
       Mission - where are
        you going?
                   Organization’s
                    purpose for being
                   Answers ‘What do
                    we provide society?’
                   Provides boundaries
                    and focus


© 2008 Prentice Hall, Inc.                 2 – 31
FedEx
              FedEx is committed to our People-Service-Profit
            philosophy. We will produce outstanding financial
              returns by providing total reliable, competitively
             superior, global air-ground transportation of high
             priority goods and documents that require rapid,
             time-certain delivery. Equally important, positive
             control of each package will be maintained using
           real time electronic tracking and tracing systems. A
            complete record of each shipment and delivery will
            be presented with our request for payment. We will
           be helpful, courteous, and professional to each other
            and the public. We will strive to have a completely
             satisfied customer at the end of each transaction.
                                                         Figure 2.2
© 2008 Prentice Hall, Inc.                                            2 – 32
Merck
                The mission of Merck is to provide
                society with superior products and
               services - innovations and solutions
                 that improve the quality of life and
                satisfy customer needs - to provide
               employees with meaningful work and
                  advancement opportunities and
              investors with a superior rate of return


                                                 Figure 2.2
© 2008 Prentice Hall, Inc.                                    2 – 33
Hard Rock Cafe

              Our Mission: To spread the spirit of Rock ‘n’
                    Roll by delivering an exceptional
               entertainment and dining experience. We
                  are committed to being an important,
              contributing member of our community and
              offering the Hard Rock family a fun, healthy,
                 and nurturing work environment while
                    ensuring our long-term success.


                                                     Figure 2.2
© 2008 Prentice Hall, Inc.                                        2 – 34
Arnold Palmer Hospital

                        Arnold Palmer Hospital is a healing
                      environment providing family-centered
                        care with compassion, comfort and
                       respect… when it matters the most.




                                                        Figure 2.2
© 2008 Prentice Hall, Inc.                                           2 – 35
Factors Affecting Mission
                              Philosophy
                              and Values

                                           Profitability
               Environment
                                           and Growth
                               Mission

                  Customers                Public Image


                              Benefit to
                               Society
© 2008 Prentice Hall, Inc.                                 2 – 36
Sample Missions
                                   Sample Company Mission
            To manufacture and service an innovative, growing, and
            profitable worldwide microwave communications business
            that exceeds our customers’ expectations.

                             Sample Operations Management Mission

            To produce products consistent with the company’s mission
            as the worldwide low-cost manufacturer.




                                                                Figure 2.3
© 2008 Prentice Hall, Inc.                                                   2 – 37
Sample Missions
                             Sample OM Department Missions
             Product design         To design and produce products and
                                    services with outstanding quality and
                                    inherent customer value.
             Quality management     To attain the exceptional value that is
                                    consistent with our company mission and
                                    marketing objectives by close attention to
                                    design, procurement, production, and field
                                    service operations

             Process design         To determine and design or produce the
                                    production process and equipment that will
                                    be compatible with low-cost product, high
                                    quality, and good quality of work life at
                                    economical cost.

                                                                        Figure 2.3
© 2008 Prentice Hall, Inc.                                                           2 – 38
Sample Missions
                             Sample OM Department Missions
             Location               To locate, design, and build efficient and
                                    economical facilities that will yield high
                                    value to the company, its employees, and the
                                    community.
             Layout design          To achieve, through skill, imagination, and
                                    resourcefulness in layout and work methods,
                                    production effectiveness and efficiency
                                    while supporting a high quality of work life.

             Human resources        To provide a good quality of work life, with
                                    well-designed, safe, rewarding jobs, stable
                                    employment, and equitable pay, in exchange
                                    for outstanding individual contribution from
                                    employees at all levels.

                                                                        Figure 2.3
© 2008 Prentice Hall, Inc.                                                           2 – 39
Sample Missions
                             Sample OM Department Missions
             Supply chain           To collaborate with suppliers to develop
              management            innovative products from stable, effective,
                                    and efficient sources of supply.
             Inventory              To achieve low investment in inventory
                                    consistent with high customer service levels
                                    and high facility utilization.
             Scheduling             To achieve high levels of throughput and
                                    timely customer delivery through effective
                                    scheduling.
             Maintenance            To achieve high utilization of facilities and
                                    equipment by effective preventive
                                    maintenance and prompt repair of facilities
                                    and equipment.
                                                                          Figure 2.3
© 2008 Prentice Hall, Inc.                                                             2 – 40
Strategic Process
                                 Organization’s
                                    Mission



                                  Functional
                                 Area Missions



                                                   Finance/
                 Marketing        Operations
                                                  Accounting

© 2008 Prentice Hall, Inc.                                     2 – 41
Strategy
           Action plan to
            achieve mission
           Functional areas
            have strategies
           Strategies exploit
            opportunities and
            strengths, neutralize
            threats, and avoid
            weaknesses


© 2008 Prentice Hall, Inc.              2 – 42
Strategies for Competitive
                          Advantage

                    Differentiation – better, or at least
                     different
                    Cost leadership – cheaper
                    Response – rapid response




© 2008 Prentice Hall, Inc.                                   2 – 43
Competing on
                                    Differentiation
                Uniqueness can go beyond both the
                physical characteristics and service
                attributes to encompass everything
               that impacts customer’s perception of
                                value
                              Safeskin gloves – leading edge products
                              Walt Disney Magic Kingdom –
                               experience differentiation
                              Hard Rock Cafe – dining experience
© 2008 Prentice Hall, Inc.                                               2 – 44
Competing on Cost
                         Provide the maximum value as
                        perceived by customer. Does not
                               imply low quality.
                              Southwest Airlines – secondary
                               airports, no frills service, efficient
                               utilization of equipment
                              Wal-Mart – small overheads, shrinkage,
                               distribution costs
                              Franz Colruyt – no bags, low light, no
                               music, doors on freezers
© 2008 Prentice Hall, Inc.                                              2 – 45
Competing on Response
              Flexibility is matching market changes in
               design innovation and volumes
                          Institutionalization at Hewlett-Packard
              Reliability is meeting schedules
                          German machine industry
              Timeliness is quickness
               in design, production,
               and delivery
                          Johnson Electric,
                           Bennigan’s, Motorola

© 2008 Prentice Hall, Inc.                                           2 – 46
OM’s Contribution to Strategy
      Operations                                                    Specific         Competitive
      Decisions              Examples                            Strategy Used       Advantage

    Product                                               FLEXIBILITY:
                             Sony’s constant innovation
    Quality                  of new products………………………………....Design
                              HP’s ability to lead
                              the printer market………………………………Volume
    Process
                              Southwest Airlines No-frills service……..…..LOW COST
    Location
                                                                        DELIVERY:
                               Pizza Hut’s 5-minute guarantee                       Differentiation
    Layout                     at lunchtime…………………..…..………………….Speed                    (Better)
                                Federal Express’s “absolutely,
                                positively on time”………………………..….Dependability
    Human
     resource                                                           QUALITY:                 Response
                              Motorola’s HDTV converters….……........Conformance                   (Faster)
                              Motorola’s pagers………………………..….Performance                Cost
    Supply chain
                                                                                    leadership
                             Caterpillar’s after-sale service                        (Cheaper)
    Inventory                on heavy equipment……………....AFTER-SALE SERVICE

                             Fidelity Security’s broad
    Scheduling               line of mutual funds………….BROAD PRODUCT LINE

    Maintenance                                                                         Figure 2.4
© 2008 Prentice Hall, Inc.                                                                            2 – 47
10 Strategic OM Decisions

            1. Goods and         6. Human resources
               service design       and job design
            2. Quality           7. Supply chain
            3. Process and          management
               capacity design
                                 8. Inventory
            4. Location
               selection         9. Scheduling
            5. Layout design     10. Maintenance


© 2008 Prentice Hall, Inc.                            2 – 48
Goods and Services and
                        the 10 OM Decisions
             Operations
             Decisions             Goods               Services
             Goods and       Product is usually   Product is not
             service         tangible             tangible
             design
             Quality         Many objective       Many subjective
                             standards            standards
             Process         Customers not        Customer may be
             and             involved             directly involved
             capacity                             Capacity must
             design                               match demand
                                                              Table 2.1
© 2008 Prentice Hall, Inc.                                                2 – 49
Goods and Services and
                        the 10 OM Decisions
             Operations
             Decisions             Goods           Services
             Location        Near raw          Near customers
             selection       materials and
                             labor
             Layout          Production        Enhances product
             design          efficiency        and production

             Human           Technical skills, Interact with
             resources       consistent labor  customers, labor
             and job         standards, output standards vary
             design          based wages

                                                           Table 2.1
© 2008 Prentice Hall, Inc.                                             2 – 50
Goods and Services and
                        the 10 OM Decisions
             Operations
             Decisions              Goods              Services
             Supply          Relationship        Important, but
             chain           critical to final   may not be
                             product             critical
             Inventory       Raw materials,      Cannot be stored
                             work-in-process,
                             and finished
                             goods may be
                             held
             Scheduling      Level schedules     Meet immediate
                             possible            customer demand
                                                             Table 2.1
© 2008 Prentice Hall, Inc.                                               2 – 51
Goods and Services and
                        the 10 OM Decisions
             Operations
             Decisions         Goods               Services
             Maintenance Often preventive     Often “repair” and
                         and takes place      takes place at
                         at production site   customer’s site




                                                          Table 2.1
© 2008 Prentice Hall, Inc.                                            2 – 52
Managing Global Service
                            Operations
            Requires a different perspective
            on:
                              Capacity planning
                              Location planning
                              Facilities design and layout
                              Scheduling


© 2008 Prentice Hall, Inc.                                    2 – 53
Process Design
                         High       Process-focused                             Mass Customization
                                       JOB SHOPS                               Customization at high
                                 (Print shop, emergency                               Volume
                                  room, machine shop,                          (Dell Computer’s PC,
Variety of Products




                                        fine-dining     Repetitive (modular)         cafeteria)
                                        restaurant)            focus
                                                          ASSEMBLY LINE
                      Moderate                           (Cars, appliances,
                                                           TVs, fast-food
                                                            restaurants)         Product focused
                                                                                   CONTINUOUS
                                                                                (steel, beer, paper,
                                                                                bread, institutional
                                                                                      kitchen)

                          Low

                                 Low                         Moderate                         High
                                                             Volume
© 2008 Prentice Hall, Inc.                                                                             2 – 54
Operations Strategies for
                      Two Drug Companies
                             Brand Name Drugs, Inc.    Generic Drug Corp.
            Competitive      Product Differentiation        Low Cost
            Advantage
         Product       Heavy R&D investment; Low R&D investment;
         Selection and extensive labs; focus on focus on development
         Design        development in a broad of generic drugs
                       range of drug
                       categories
         Quality             Major priority, exceed  Meets regulatory
                             regulatory requirements requirements on a
                                                     country by country
                                                     basis

                                                                       Table 2.2
© 2008 Prentice Hall, Inc.                                                   2 – 55
Operations Strategies for
                      Two Drug Companies
                             Brand Name Drugs, Inc.        Generic Drug Corp.
            Competitive      Product Differentiation            Low Cost
            Advantage
         Process             Product and modular         Process focused;
                             process; long               general processes; “job
                             production runs in          shop” approach, short-
                             specialized facilities;     run production; focus
                             build capacity ahead of     on high utilization
                             demand
         Location            Still located in the city   Recently moved to low-
                             where it was founded        tax, low-labor-cost
                                                         environment

                                                                           Table 2.2
© 2008 Prentice Hall, Inc.                                                       2 – 56
Operations Strategies for
                      Two Drug Companies
                             Brand Name Drugs, Inc.      Generic Drug Corp.
            Competitive
                             Product Differentiation         Low Cost
            Advantage
         Scheduling          Centralized production    Many short-run
                             planning                  products complicate
                                                       scheduling


         Layout              Layout supports           Layout supports
                             automated product-        process-focused “job
                             focused production        shop” practices



                                                                        Table 2.2
© 2008 Prentice Hall, Inc.                                                    2 – 57
Operations Strategies for
                      Two Drug Companies
                             Brand Name Drugs, Inc.      Generic Drug Corp.
            Competitive
                             Product Differentiation          Low Cost
            Advantage
         Human               Hire the best;            Very experienced top
         Resources           nationwide searches       executives; other
                                                       personnel paid below
                                                       industry average

         Supply Chain Long-term supplier               Tends to purchase
                      relationships                    competitively to find
                                                       bargains



                                                                         Table 2.2
© 2008 Prentice Hall, Inc.                                                     2 – 58
Operations Strategies for
                      Two Drug Companies
                             Brand Name Drugs, Inc.      Generic Drug Corp.
            Competitive      Product Differentiation          Low Cost
            Advantage
         Inventory           High finished goods       Process focus drives up
                             inventory to ensure all   work-in-process
                             demands are met           inventory; finished
                                                       goods inventory tends
                                                       to be low
         Maintenance         Highly trained staff;     Highly trained staff to
                             extensive parts           meet changing demand
                             inventory


                                                                         Table 2.2
© 2008 Prentice Hall, Inc.                                                     2 – 59
Issues In Operations Strategy

                        Research about effective
                         operations management
                         strategies
                        Preconditions for developing
                         effective OM strategies
                        The dynamics of OM strategy
                         development


© 2008 Prentice Hall, Inc.                              2 – 60
Characteristics of
                              High ROI Firms
                       High product quality
                       High capacity utilization
                       High operating efficiency
                       Low investment intensity
                       Low direct cost per unit

                                 From the PIMS program of the Strategic Planning Institute


© 2008 Prentice Hall, Inc.                                                                   2 – 61
Strategic Options to Gain a
                  Competitive Advantage
                  28% - Operations Management
                  18% - Marketing/distribution
                  17% - Momentum/name recognition
                  16% - Quality/service
                  14% - Good management
                       4% - Financial resources
                       3% - Other
© 2008 Prentice Hall, Inc.                          2 – 62
Elements of Operations
                              Management Strategy
                         Low-cost product
                         Product-line breadth
                         Technical superiority
                         Product characteristics/differentiation
                         Continuing product innovation
                         Low-price/high-value offerings
                         Efficient, flexible operations adaptable to
                          consumers
                         Engineering research development
                         Location
                         Scheduling
© 2008 Prentice Hall, Inc.                                              2 – 63
Preconditions
              One must understand:
             Strengths and weaknesses of competitors and
              possible new entrants into the market
             Current and prospective environmental,
              technological, legal, and economic issues
             The product life cycle
             Resources available within the firm and within
              the OM function
             Integration of OM strategy with company’s
              strategy and with other functional areas

© 2008 Prentice Hall, Inc.                                     2 – 64
Dynamics of
                                 Strategic Change
                   Changes within the organization
                                Personnel
                                Finance
                                Technology
                                Product life
                   Changes in the environment


© 2008 Prentice Hall, Inc.                            2 – 65
Product Life Cycle
                                       Introduction             Growth                 Maturity          Decline
                                       Best period to       Practical to change   Poor time to         Cost control
             Company Strategy/Issues




                                       increase market      price or quality      change image,        critical
                                       share                image                 price, or quality

                                       R&D engineering is   Strengthen niche      Competitive costs
                                       critical                                   become critical
                                                                                  Defend market
                                                                                  position
                                                                                                      CD-ROMs
                                                  Internet search engines
                                                                                                          Analog TVs
                                                                                  Drive-through
                                                  LCD & plasma TVs                 restaurants

                                          Sales                      iPods

                                                                                                         3 1/2”
                                                            Xbox 360                                     Floppy
                                                                                                         disks

                                                                                                           Figure 2.5
© 2008 Prentice Hall, Inc.                                                                                              2 – 66
Product Life Cycle
                                   Introduction         Growth              Maturity          Decline
                                  Product design     Forecasting         Standardization   Little product
                                  and                critical            Less rapid        differentiation
                                  development        Product and         product changes   Cost
             OM Strategy/Issues




                                  critical           process             – more minor      minimization
                                  Frequent           reliability         changes           Overcapacity
                                  product and        Competitive         Optimum           in the
                                  process design     product             capacity          industry
                                  changes            improvements        Increasing        Prune line to
                                  Short production   and options         stability of      eliminate
                                  runs               Increase capacity   process           items not
                                  High production                                          returning
                                                     Shift toward        Long production
                                  costs                                                    good margin
                                                     product focus       runs
                                  Limited models                                           Reduce
                                                     Enhance             Product
                                                                                           capacity
                                  Attention to       distribution        improvement and
                                  quality                                cost cutting


                                                                                               Figure 2.5
© 2008 Prentice Hall, Inc.                                                                                   2 – 67
SWOT Analysis

                                 Mission

                      Internal                External
                     Strengths              Opportunities
                                 Analysis

                  Internal                    External
                 Weaknesses                   Threats
                                 Strategy


© 2008 Prentice Hall, Inc.                                  2 – 68
Strategy Development Process

                                              Environmental Analysis
                         Identify the strengths, weaknesses, opportunities, and threats.
                       Understand the environment, customers, industry, and competitors.




                                           Determine Corporate Mission
                               State the reason for the firm’s existence and identify the
                                                 value it wishes to create.




                                                   Form a Strategy
                             Build a competitive advantage, such as low price, design, or
                              volume flexibility, quality, quick delivery, dependability, after-
                                            sale service, broad product lines.

© 2008 Prentice Hall, Inc.                                                                Figure 2.6   2 – 69
Strategy Development and
                        Implementation
                   Identify critical success factors
                   Build and staff the organization
                   Integrate OM with other activities

           The operations manager’s job is to implement
               an OM strategy, provide competitive
               advantage, and increase productivity

© 2008 Prentice Hall, Inc.                                2 – 70
Critical Success Factors
                     Marketing                Finance/Accounting                Production/Operations
         Service                            Leverage
         Distribution                       Cost of capital
         Promotion                          Working capital
         Channels of distribution           Receivables
         Product positioning                Payables
         (image, functions)                 Financial control
                                            Lines of credit

           Decisions                Sample Options                                          Chapter
           Product                  Customized, or standardized                                 5
           Quality                  Define customer expectations and how to achieve them      6, S6
           Process                  Facility size, technology, capacity                       7, S7
           Location                 Near supplier or near customer                              8
           Layout                   Work cells or assembly line                                 9
           Human resource           Specialized or enriched jobs                             10, S10
           Supply chain             Single or multiple suppliers                             11, S11
           Inventory                When to reorder, how much to keep on hand               12, 14, 16
           Schedule                 Stable or fluctuating production rate                     13, 15
           Maintenance              Repair as required or preventive maintenance                17

                                                                                           Figure 2.7
© 2008 Prentice Hall, Inc.                                                                               2 – 71
Activity Mapping
                                   Courteous, but
                                 Limited Passenger
                                       Service

              Lean,                                   Short Haul, Point-to-
            Productive                               Point Routes, Often to
            Employees                                 Secondary Airports

                             Competitive Advantage:
                                  Low Cost
                High                                      Frequent,
              Aircraft                                     Reliable
             Utilization            Standardized          Schedules
                                   Fleet of Boeing
                                     737 Aircraft
                                                                  Figure 2.8
© 2008 Prentice Hall, Inc.                                                     2 – 72
Activity Mapping
                                      Courteous, but
                                    Limited Passenger
                                          Service

              Lean,                                      Short Haul, Point-to-
            Productive                                  Point Routes, Often to
            Employees                                    Secondary Airports
                             Automated ticketing machines
                                Competitive Advantage:
                                 No seat assignments
                                      Low Cost
                                 No baggage transfers
                High                                         Frequent,
              Aircraft            No meals (peanuts)          Reliable
             Utilization               Standardized          Schedules
                                      Fleet of Boeing
                                        737 Aircraft
                                                                     Figure 2.8
© 2008 Prentice Hall, Inc.                                                        2 – 73
Activity Mapping
                                        Courteous, but
                                      Limited Passenger
                                            Service
                             No meals (peanuts)
              Lean,
                  Lower gate costs at                      Short Haul, Point-to-
            Productive                                    Point Routes, Often to
                  secondary airports
            Employees                                      Secondary Airports
                    High number of flights
                           Competitive Advantage:
                  reduces employee idle time
                                  Low Cost
                       between flights
                High                                           Frequent,
              Aircraft                                          Reliable
             Utilization                 Standardized          Schedules
                                        Fleet of Boeing
                                          737 Aircraft
                                                                       Figure 2.8
© 2008 Prentice Hall, Inc.                                                          2 – 74
Activity Mapping
                          High number of flights
                                    Courteous, but
                        reduces employee Passenger
                                  Limited idle time
                                        Service
                             between flights
              Lean,                                    Short Haul, Point-to-
                Saturate a city with flights,
            Productive                                Point Routes, Often to
                  lowering administrative
            Employees                                  Secondary Airports
                     costs (advertising, HR, etc.)
                               Competitive Advantage:
                      per passenger for that city
                                      Low Cost
                       Pilot training required on
                       only one type of aircraft
                    High                                   Frequent,
              Aircraft                                      Reliable
                      Reduced maintenance
             Utilization                                   Schedules
                                   Standardized
                   inventory required of Boeing
                                  Fleet because
                    of only one type ofAircraft
                                    737 aircraft
                                                                   Figure 2.8
© 2008 Prentice Hall, Inc.                                                      2 – 75
Activity Mapping
                             Pilot training required on
                                    Courteous, but
                             only one type of aircraft
                                 Limited Passenger
                                  Service
                          Reduced maintenance
              Lean,    inventory required because Haul, Point-to-
                                                  Short
            Productive  of only one type of aircraft Routes, Often to
                                                 Point
            Employees                             Secondary Airports
                       Excellent supplier relations
                          with Boeing has aided
                        Competitive Advantage:
                                 financing
                                Low Cost
                High                                      Frequent,
              Aircraft                                     Reliable
             Utilization            Standardized          Schedules
                                   Fleet of Boeing
                                     737 Aircraft
                                                                Figure 2.8
© 2008 Prentice Hall, Inc.                                                   2 – 76
Activity Mapping
                                 Courteous, but
                               Limited Passenger
                                  Reduced maintenance
                                     Service
                               inventory required because
           Lean,                of only one type of aircraft Point-to-
                                                    Short Haul,
         Productive                                Point Routes, Often to
       Flexible union
         Employees          Flexible employees and
                                               Secondary Airports
              contracts        standard planes aid
                        Competitive Advantage:
                                    scheduling
                             Low Cost
                             Maintenance personnel
                High        trained only one type of
                                                   Frequent,
               Aircraft               aircraft      Reliable
             Utilization          Standardized        Schedules
                               20-minute gate turnarounds
                                 Fleet of Boeing
                                   737 Aircraft
                                                                Figure 2.8
© 2008 Prentice Hall, Inc.                                                   2 – 77
Activity Mapping
                                     Automated ticketing
                                   Courteous, but
                                           machines
                                 Limited Passenger
                                       Service
                                   Empowered employees
              Lean,                     High employee
                                                    Short Haul, Point-to-
            Productive                  compensation Routes, Often to
                                                   Point
            Employees                                 Secondary Airports
                                Hire for attitude, then train
                             Competitive Advantage:
                                  Low Cost of stock
                                     High level
                                         ownership
                High                                      Frequent,
              Aircraft              High number of flights Reliable
             Utilization         reduces employee idle time
                                    Standardized         Schedules
                                   Fleetbetween flights
                                        of Boeing
                                     737 Aircraft
                                                                 Figure 2.8
© 2008 Prentice Hall, Inc.                                                    2 – 78
Four International
                                             Operations Strategies
                                                   International
                                      High
                                                             Strategy
                                                    Import/export or
      Cost Reduction Considerations




                                                     license existing
                                                     product
                                                   Examples
                                                     U.S. Steel
                                                     Harley Davidson


                                      Low
                                             Low                                                High
                                                     Local Responsiveness Considerations
© 2008 Prentice Hall, Inc.
                                                      (Quick Response and/or Differentiation)          2 – 79
Four International
                                             Operations Strategies
                                      High
      Cost Reduction Considerations




                                                   International Strategy
                                                    Import/export or
                                                     license existing
                                                     product

                                                   Examples
                                                     U.S. Steel
                                                     Harley Davidson

                                      Low
                                             Low                                                          High
                                                              Local Responsiveness Considerations
© 2008 Prentice Hall, Inc.
                                                                (Quick Response and/or Differentiation)          2 – 80
Four International
                                             Operations Strategies
                                                     Global
                                      High                              Strategy
                                                        Standardized
      Cost Reduction Considerations




                                                         product
                                                        Economies of scale
                                                        Cross-cultural
                                                         learning
                                                      Examples
                                                   International Strategy
                                                    Import/export or
                                                             Texas Instruments
                                                     license existing
                                                     product

                                                   Examples Caterpillar

                                                     Harley Davidson Elevator
                                                             Otis
                                                     U.S. Steel


                                      Low
                                             Low                                                          High
                                                              Local Responsiveness Considerations
© 2008 Prentice Hall, Inc.
                                                                (Quick Response and/or Differentiation)          2 – 81
Four International
                                             Operations Strategies
                                      High
                                                        Global Strategy
                                                    Standardized product
      Cost Reduction Considerations




                                                    Economies of scale
                                                    Cross-cultural learning

                                                   Examples
                                                     Texas Instruments
                                                     Caterpillar
                                                     Otis Elevator



                                                     International Strategy
                                                       Import/export or
                                                        license existing
                                                        product

                                                      Examples
                                                        U.S. Steel
                                                        Harley Davidson

                                      Low
                                             Low                                                             High
                                                                Local Responsiveness Considerations
© 2008 Prentice Hall, Inc.
                                                                   (Quick Response and/or Differentiation)          2 – 82
Four International
                                                   Multidomestic
                                             Operations Strategies
                                                     Strategy
                                      High
                                                             Use existing
                                                      Global Strategy

                                                                  domestic model
                                                    Standardized product
      Cost Reduction Considerations




                                                    Economies of scale
                                                                  globally
                                                    Cross-cultural learning

                                                   Examples
                                                             Franchise, joint
                                                     Texas Instruments
                                                     Caterpillar
                                                     Otis Elevatorventures,

                                                                  subsidiaries
                                                    International Strategy
                                                         Examples
                                                     Import/export or

                                                               Heinz
                                                      license existing
                                                      product

                                                    Examples
                                                               McDonald’s
                                                      U.S. Steel
                                                               The Body Shop
                                                      Harley Davidson

                                      Low                      Hard Rock Cafe
                                             Low                                                           High
                                                               Local Responsiveness Considerations
© 2008 Prentice Hall, Inc.
                                                                 (Quick Response and/or Differentiation)          2 – 83
Four International
                                             Operations Strategies
                                      High
                                                        Global Strategy
                                                    Standardized product
      Cost Reduction Considerations




                                                    Economies of scale
                                                    Cross-cultural learning

                                                   Examples
                                                     Texas Instruments
                                                     Caterpillar
                                                     Otis Elevator



                                                     International Strategy                         Multidomestic Strategy
                                                                                                 Use existing
                                                       Import/export or                          domestic model globally
                                                        license existing                         Franchise, joint ventures,
                                                        product                                   subsidiaries
                                                      Examples                                  Examples
                                                        U.S. Steel                                Heinz      The Body Shop
                                                        Harley Davidson                           McDonald’s Hard Rock Cafe

                                      Low
                                             Low                                                                               High
                                                                Local Responsiveness Considerations
© 2008 Prentice Hall, Inc.
                                                                   (Quick Response and/or Differentiation)                            2 – 84
Four International
                                             Operations Strategies
                                                  Transnational
                                      High                                 Strategy
                                                           Move material,
                                                        Global Strategy
                                                    Standardized product
      Cost Reduction Considerations




                                                                 people, ideas
                                                    Economies of scale
                                                    Cross-cultural learning

                                                   Examples      across national
                                                     Texas Instruments
                                                     Caterpillar boundaries
                                                     Otis Elevator
                                                           Economies of scale
                                                           Cross-cultural
                                                     International Strategy          Multidomestic Strategy
                                                                 learning
                                                       Import/export or
                                                                                  Use existing
                                                                                   domestic model globally
                                                        license existing                         Franchise, joint ventures,
                                                        product                                   subsidiaries
                                                          Examples
                                                      Examples                                  Examples
                                                            Coca-Cola
                                                        U.S. Steel
                                                        Harley Davidson
                                                                                                  Heinz      The Body Shop
                                                                                                  McDonald’s Hard Rock Cafe

                                      Low                   Nestlé
                                             Low                                                                               High
                                                                Local Responsiveness Considerations
© 2008 Prentice Hall, Inc.
                                                                   (Quick Response and/or Differentiation)                            2 – 85
Four International
                                             Operations Strategies
                                      High
                                                        Global Strategy                             Transnational Strategy
                                                    Standardized product                        Move material, people, ideas
      Cost Reduction Considerations




                                                    Economies of scale                           across national boundaries
                                                    Cross-cultural learning                     Economies of scale
                                                                                                 Cross-cultural learning
                                                   Examples
                                                     Texas Instruments                          Examples
                                                     Caterpillar                                  Coca-Cola
                                                     Otis Elevator                                Nestlé



                                                     International Strategy                         Multidomestic Strategy
                                                                                                 Use existing
                                                       Import/export or                          domestic model globally
                                                        license existing                         Franchise, joint ventures,
                                                        product                                   subsidiaries
                                                      Examples                                  Examples
                                                        U.S. Steel                                Heinz      The Body Shop
                                                        Harley Davidson                           McDonald’s Hard Rock Cafe

                                      Low
                                             Low                                                                               High
                                                                Local Responsiveness Considerations
© 2008 Prentice Hall, Inc.
                                                                   (Quick Response and/or Differentiation)                            2 – 86
Ranking Corruption
                Rank           Country              2006 CPI Score (out of 10)
                1              Finland                         9.6     Least
                1              Iceland                         9.6    Corrupt
                1              New Zealand                     9.6
                5              Singapore                       9.4
                7              Switzerland                     9.1
                11             UK                              8.6
                14             Canada                          8.5
                15             Hong Kong                       8.3
                16             Germany                         8.0
                17             Japan                           7.6
                20             USA, Belgium                    7.3
                34             Israel, Taiwan                  5.9
                70             Brazil, China, Mexico           3.3      Most
                121            Russia                          2.5    Corrupt
                                                                       Table 8.2
© 2008 Prentice Hall, Inc.                                                       2 – 87

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Heizer 02

  • 1. Operations Management Chapter 2 – Operations Strategy in a Global Environment PowerPoint presentation to accompany Heizer/Render Principles of Operations Management, 7e Operations Management, 9e © 2008 Prentice Hall, Inc. 2–1
  • 2. Outline  Global Company Profile: Boeing  A Global View of Operations  Cultural and Ethical Issues  Developing Missions And Strategies  Mission  Strategy © 2008 Prentice Hall, Inc. 2–2
  • 3. Outline – Continued  Achieving Competitive Advantage Through Operations  Competing On Differentiation  Competing On Cost  Competing On Response  Ten Strategic OM Decisions © 2008 Prentice Hall, Inc. 2–3
  • 4. Outline – Continued  Issues In Operations Strategy  Research  Preconditions  Dynamics © 2008 Prentice Hall, Inc. 2–4
  • 5. Outline – Continued  Strategy Development and Implementation  Critical Success Factors and Core Competencies  Build and Staff the Organization  Integrate OM with Other Activities © 2008 Prentice Hall, Inc. 2–5
  • 6. Outline – Continued  Global Operations Strategy Options  International Strategy  Multidomestic Strategy  Global Strategy  Transnational Strategy © 2008 Prentice Hall, Inc. 2–6
  • 7. Learning Objectives When you complete this chapter you should be able to: 1. Define mission and strategy 2. Identify and explain three strategic approaches to competitive advantage 3. Identify and define the 10 decisions of operations management © 2008 Prentice Hall, Inc. 2–7
  • 8. Learning Objectives When you complete this chapter you should be able to: 4. Identify five OM strategy insights provided by PIMS research 5. Identify and explain four global operations strategy options © 2008 Prentice Hall, Inc. 2–8
  • 9. Global Strategies  Boeing – sales and production are worldwide  Benetton – moves inventory to stores around the world faster than its competition by building flexibility into design, production, and distribution  Sony – purchases components from suppliers in Thailand, Malaysia, and around the world © 2008 Prentice Hall, Inc. 2–9
  • 10. Global Strategies  Volvo – considered a Swedish company but it is controlled by an American company, Ford. The current Volvo S40 is built in Belgium and shares its platform with the Mazda 3 built in Japan and the Ford Focus built in Europe.  Haier – A Chinese company, produces compact refrigerators (it has one-third of the US market) and wine cabinets (it has half of the US market) in South Carolina © 2008 Prentice Hall, Inc. 2 – 10
  • 11. Some Multinational Corporations % Sales % Assets Outside Outside Home Home Home % Foreign Company Country Country Country Workforce Citicorp USA 34 46 NA Colgate- USA 72 63 NA Palmolive Dow USA 60 50 NA Chemical Gillette USA 62 53 NA Honda Japan 63 36 NA IBM USA 57 47 51 © 2008 Prentice Hall, Inc. 2 – 11
  • 12. Some Multinational Corporations % Sales % Assets Outside Outside Home Home Home % Foreign Company Country Country Country Workforce ICI Britain 78 50 NA Nestle Switzerland 98 95 97 Philips Netherlands 94 85 82 Electronics Siemens Germany 51 NA 38 Unilever Britain & 95 70 64 Netherlands © 2008 Prentice Hall, Inc. 2 – 12
  • 13. Some Boeing Suppliers (787) Firm Country Component Latecoere France Passenger doors Labinel France Wiring Dassault France Design and PLM software Messier-Bugatti France Electric brakes Thales France Electrical power conversion system and integrated standby flight display Messier-Dowty France Landing gear structure Diehl Germany Interior lighting © 2008 Prentice Hall, Inc. 2 – 13
  • 14. Some Boeing Suppliers (787) Firm Country Component Cobham UK Fuel pumps and valves Rolls-Royce UK Engines Smiths Aerospace UK Central computer system BAE SYSTEMS UK Electronics Alenia Aeronautics Italy Upper center fuselage & horizontal stabilizer Toray Industries Japan Carbon fiber for wing and tail units © 2008 Prentice Hall, Inc. 2 – 14
  • 15. Some Boeing Suppliers (787) Firm Country Component Fuji Heavy Japan Center wing box Industries Kawasaki Heavy Japan Forward fuselage, Industries fixed section of wing, landing gear well Teijin Seiki Japan Hydraulic actuators Mitsubishi Heavy Japan Wing box Industries Chengdu Aircraft China Rudder Group Hafei Aviation China Parts © 2008 Prentice Hall, Inc. 2 – 15
  • 16. Some Boeing Suppliers (787) Firm Country Component Korean Aviation South Wingtips Korea Saab Sweden Cargo access doors © 2008 Prentice Hall, Inc. 2 – 16
  • 17. Reasons to Globalize Reasons to Globalize Tangible 1. Reduce costs (labor, taxes, tariffs, etc.) Reasons 2. Improve supply chain 3. Provide better goods and services 4. Understand markets Intangible 5. Learn to improve operations Reasons 6. Attract and retain global talent © 2008 Prentice Hall, Inc. 2 – 17
  • 18. Reduce Costs  Foreign locations with lower wage rates can lower direct and indirect costs  Maquiladoras  World Trade Organization (WTO)  North American Free Trade Agreement (NAFTA)  APEC, SEATO, MERCOSUR  European Union (EU) © 2008 Prentice Hall, Inc. 2 – 18
  • 19. Improve the Supply Chain  Locating facilities closer to unique resources  Auto design to California  Athletic shoe production to China  Perfume manufacturing in France © 2008 Prentice Hall, Inc. 2 – 19
  • 20. Provide Better Goods and Services  Objective and subjective characteristics of goods and services  On-time deliveries  Cultural variables  Improved customer service © 2008 Prentice Hall, Inc. 2 – 20
  • 21. Understand Markets  Interacting with foreign customers and suppliers can lead to new opportunities  Cell phone design from Europe  Cell phone fads from Japan  Extend the product life cycle © 2008 Prentice Hall, Inc. 2 – 21
  • 22. Learn to Improve Operations  Remain open to the free flow of ideas  General Motors partnered with a Japanese auto manufacturer to learn  Equipment and layout have been improved using Scandinavian ergonomic competence © 2008 Prentice Hall, Inc. 2 – 22
  • 23. Attract and Retain Global Talent  Offer better employment opportunities  Better growth opportunities and insulation against unemployment  Relocate unneeded personnel to more prosperous locations  Incentives for people who like to travel © 2008 Prentice Hall, Inc. 2 – 23
  • 24. Cultural and Ethical Issues  Cultures can be quite different  Attitudes can be quite different towards  Punctuality  Thievery  Lunch breaks  Bribery  Environment  Child labor  Intellectual property © 2008 Prentice Hall, Inc. 2 – 24
  • 25. You May Wish To Consider  National literacy rate  Work ethic  Rate of innovation  Tax rates  Rate of technology  Inflation change  Availability of raw  Number of skilled materials workers  Interest rates  Political stability  Population  Product liability laws  Number of miles of  Export restrictions highway  Variations in language  Phone system © 2008 Prentice Hall, Inc. 2 – 25
  • 26. Match Product & Parent  Braun Household Appliances 1. Volkswagen  Firestone Tires 2. Bridgestone  Godiva Chocolate 3. Campbell Soup  Haagen-Dazs Ice 4. Ford Motor Company Cream 5. Gillette  Jaguar Autos 6. Nestlé  MGM Movies 7. Pillsbury  Lamborghini Autos 8. Sony  Alpo Petfoods © 2008 Prentice Hall, Inc. 2 – 26
  • 27. Match Product & Parent  Braun Household Appliances 1. Volkswagen  Firestone Tires 2. Bridgestone  Godiva Chocolate 3. Campbell Soup  Haagen-Dazs Ice 4. Ford Motor Company Cream 5. Gillette  Jaguar Autos 6. Nestlé  MGM Movies 7. Pillsbury  Lamborghini Autos 8. Sony  Alpo Petfoods © 2008 Prentice Hall, Inc. 2 – 27
  • 28. Match Product & Country  Braun Household Appliances  Firestone Tires 1. Great Britain  Godiva Chocolate 2. Germany  Haagen-Daz Ice 3. Japan Cream 4. United States  Jaguar Autos 5. Switzerland  MGM Movies  Lamborghini Autos  Alpo Pet Foods © 2008 Prentice Hall, Inc. 2 – 28
  • 29. Match Product & Country  Braun Household Appliances  Firestone Tires 1. Great Britain  Godiva Chocolate 2. Germany  Haagen-Daz Ice 3. Japan Cream 4. United States  Jaguar Autos 5. Switzerland  MGM Movies  Lamborghini Autos  Alpo Pet Foods © 2008 Prentice Hall, Inc. 2 – 29
  • 30. Developing Missions and Strategies Mission statements tell an organization where it is going The Strategy tells the organization how to get there © 2008 Prentice Hall, Inc. 2 – 30
  • 31. Mission  Mission - where are you going?  Organization’s purpose for being  Answers ‘What do we provide society?’  Provides boundaries and focus © 2008 Prentice Hall, Inc. 2 – 31
  • 32. FedEx FedEx is committed to our People-Service-Profit philosophy. We will produce outstanding financial returns by providing total reliable, competitively superior, global air-ground transportation of high priority goods and documents that require rapid, time-certain delivery. Equally important, positive control of each package will be maintained using real time electronic tracking and tracing systems. A complete record of each shipment and delivery will be presented with our request for payment. We will be helpful, courteous, and professional to each other and the public. We will strive to have a completely satisfied customer at the end of each transaction. Figure 2.2 © 2008 Prentice Hall, Inc. 2 – 32
  • 33. Merck The mission of Merck is to provide society with superior products and services - innovations and solutions that improve the quality of life and satisfy customer needs - to provide employees with meaningful work and advancement opportunities and investors with a superior rate of return Figure 2.2 © 2008 Prentice Hall, Inc. 2 – 33
  • 34. Hard Rock Cafe Our Mission: To spread the spirit of Rock ‘n’ Roll by delivering an exceptional entertainment and dining experience. We are committed to being an important, contributing member of our community and offering the Hard Rock family a fun, healthy, and nurturing work environment while ensuring our long-term success. Figure 2.2 © 2008 Prentice Hall, Inc. 2 – 34
  • 35. Arnold Palmer Hospital Arnold Palmer Hospital is a healing environment providing family-centered care with compassion, comfort and respect… when it matters the most. Figure 2.2 © 2008 Prentice Hall, Inc. 2 – 35
  • 36. Factors Affecting Mission Philosophy and Values Profitability Environment and Growth Mission Customers Public Image Benefit to Society © 2008 Prentice Hall, Inc. 2 – 36
  • 37. Sample Missions Sample Company Mission To manufacture and service an innovative, growing, and profitable worldwide microwave communications business that exceeds our customers’ expectations. Sample Operations Management Mission To produce products consistent with the company’s mission as the worldwide low-cost manufacturer. Figure 2.3 © 2008 Prentice Hall, Inc. 2 – 37
  • 38. Sample Missions Sample OM Department Missions Product design To design and produce products and services with outstanding quality and inherent customer value. Quality management To attain the exceptional value that is consistent with our company mission and marketing objectives by close attention to design, procurement, production, and field service operations Process design To determine and design or produce the production process and equipment that will be compatible with low-cost product, high quality, and good quality of work life at economical cost. Figure 2.3 © 2008 Prentice Hall, Inc. 2 – 38
  • 39. Sample Missions Sample OM Department Missions Location To locate, design, and build efficient and economical facilities that will yield high value to the company, its employees, and the community. Layout design To achieve, through skill, imagination, and resourcefulness in layout and work methods, production effectiveness and efficiency while supporting a high quality of work life. Human resources To provide a good quality of work life, with well-designed, safe, rewarding jobs, stable employment, and equitable pay, in exchange for outstanding individual contribution from employees at all levels. Figure 2.3 © 2008 Prentice Hall, Inc. 2 – 39
  • 40. Sample Missions Sample OM Department Missions Supply chain To collaborate with suppliers to develop management innovative products from stable, effective, and efficient sources of supply. Inventory To achieve low investment in inventory consistent with high customer service levels and high facility utilization. Scheduling To achieve high levels of throughput and timely customer delivery through effective scheduling. Maintenance To achieve high utilization of facilities and equipment by effective preventive maintenance and prompt repair of facilities and equipment. Figure 2.3 © 2008 Prentice Hall, Inc. 2 – 40
  • 41. Strategic Process Organization’s Mission Functional Area Missions Finance/ Marketing Operations Accounting © 2008 Prentice Hall, Inc. 2 – 41
  • 42. Strategy  Action plan to achieve mission  Functional areas have strategies  Strategies exploit opportunities and strengths, neutralize threats, and avoid weaknesses © 2008 Prentice Hall, Inc. 2 – 42
  • 43. Strategies for Competitive Advantage  Differentiation – better, or at least different  Cost leadership – cheaper  Response – rapid response © 2008 Prentice Hall, Inc. 2 – 43
  • 44. Competing on Differentiation Uniqueness can go beyond both the physical characteristics and service attributes to encompass everything that impacts customer’s perception of value  Safeskin gloves – leading edge products  Walt Disney Magic Kingdom – experience differentiation  Hard Rock Cafe – dining experience © 2008 Prentice Hall, Inc. 2 – 44
  • 45. Competing on Cost Provide the maximum value as perceived by customer. Does not imply low quality.  Southwest Airlines – secondary airports, no frills service, efficient utilization of equipment  Wal-Mart – small overheads, shrinkage, distribution costs  Franz Colruyt – no bags, low light, no music, doors on freezers © 2008 Prentice Hall, Inc. 2 – 45
  • 46. Competing on Response  Flexibility is matching market changes in design innovation and volumes  Institutionalization at Hewlett-Packard  Reliability is meeting schedules  German machine industry  Timeliness is quickness in design, production, and delivery  Johnson Electric, Bennigan’s, Motorola © 2008 Prentice Hall, Inc. 2 – 46
  • 47. OM’s Contribution to Strategy Operations Specific Competitive Decisions Examples Strategy Used Advantage Product FLEXIBILITY: Sony’s constant innovation Quality of new products………………………………....Design HP’s ability to lead the printer market………………………………Volume Process Southwest Airlines No-frills service……..…..LOW COST Location DELIVERY: Pizza Hut’s 5-minute guarantee Differentiation Layout at lunchtime…………………..…..………………….Speed (Better) Federal Express’s “absolutely, positively on time”………………………..….Dependability Human resource QUALITY: Response Motorola’s HDTV converters….……........Conformance (Faster) Motorola’s pagers………………………..….Performance Cost Supply chain leadership Caterpillar’s after-sale service (Cheaper) Inventory on heavy equipment……………....AFTER-SALE SERVICE Fidelity Security’s broad Scheduling line of mutual funds………….BROAD PRODUCT LINE Maintenance Figure 2.4 © 2008 Prentice Hall, Inc. 2 – 47
  • 48. 10 Strategic OM Decisions 1. Goods and 6. Human resources service design and job design 2. Quality 7. Supply chain 3. Process and management capacity design 8. Inventory 4. Location selection 9. Scheduling 5. Layout design 10. Maintenance © 2008 Prentice Hall, Inc. 2 – 48
  • 49. Goods and Services and the 10 OM Decisions Operations Decisions Goods Services Goods and Product is usually Product is not service tangible tangible design Quality Many objective Many subjective standards standards Process Customers not Customer may be and involved directly involved capacity Capacity must design match demand Table 2.1 © 2008 Prentice Hall, Inc. 2 – 49
  • 50. Goods and Services and the 10 OM Decisions Operations Decisions Goods Services Location Near raw Near customers selection materials and labor Layout Production Enhances product design efficiency and production Human Technical skills, Interact with resources consistent labor customers, labor and job standards, output standards vary design based wages Table 2.1 © 2008 Prentice Hall, Inc. 2 – 50
  • 51. Goods and Services and the 10 OM Decisions Operations Decisions Goods Services Supply Relationship Important, but chain critical to final may not be product critical Inventory Raw materials, Cannot be stored work-in-process, and finished goods may be held Scheduling Level schedules Meet immediate possible customer demand Table 2.1 © 2008 Prentice Hall, Inc. 2 – 51
  • 52. Goods and Services and the 10 OM Decisions Operations Decisions Goods Services Maintenance Often preventive Often “repair” and and takes place takes place at at production site customer’s site Table 2.1 © 2008 Prentice Hall, Inc. 2 – 52
  • 53. Managing Global Service Operations Requires a different perspective on:  Capacity planning  Location planning  Facilities design and layout  Scheduling © 2008 Prentice Hall, Inc. 2 – 53
  • 54. Process Design High Process-focused Mass Customization JOB SHOPS Customization at high (Print shop, emergency Volume room, machine shop, (Dell Computer’s PC, Variety of Products fine-dining Repetitive (modular) cafeteria) restaurant) focus ASSEMBLY LINE Moderate (Cars, appliances, TVs, fast-food restaurants) Product focused CONTINUOUS (steel, beer, paper, bread, institutional kitchen) Low Low Moderate High Volume © 2008 Prentice Hall, Inc. 2 – 54
  • 55. Operations Strategies for Two Drug Companies Brand Name Drugs, Inc. Generic Drug Corp. Competitive Product Differentiation Low Cost Advantage Product Heavy R&D investment; Low R&D investment; Selection and extensive labs; focus on focus on development Design development in a broad of generic drugs range of drug categories Quality Major priority, exceed Meets regulatory regulatory requirements requirements on a country by country basis Table 2.2 © 2008 Prentice Hall, Inc. 2 – 55
  • 56. Operations Strategies for Two Drug Companies Brand Name Drugs, Inc. Generic Drug Corp. Competitive Product Differentiation Low Cost Advantage Process Product and modular Process focused; process; long general processes; “job production runs in shop” approach, short- specialized facilities; run production; focus build capacity ahead of on high utilization demand Location Still located in the city Recently moved to low- where it was founded tax, low-labor-cost environment Table 2.2 © 2008 Prentice Hall, Inc. 2 – 56
  • 57. Operations Strategies for Two Drug Companies Brand Name Drugs, Inc. Generic Drug Corp. Competitive Product Differentiation Low Cost Advantage Scheduling Centralized production Many short-run planning products complicate scheduling Layout Layout supports Layout supports automated product- process-focused “job focused production shop” practices Table 2.2 © 2008 Prentice Hall, Inc. 2 – 57
  • 58. Operations Strategies for Two Drug Companies Brand Name Drugs, Inc. Generic Drug Corp. Competitive Product Differentiation Low Cost Advantage Human Hire the best; Very experienced top Resources nationwide searches executives; other personnel paid below industry average Supply Chain Long-term supplier Tends to purchase relationships competitively to find bargains Table 2.2 © 2008 Prentice Hall, Inc. 2 – 58
  • 59. Operations Strategies for Two Drug Companies Brand Name Drugs, Inc. Generic Drug Corp. Competitive Product Differentiation Low Cost Advantage Inventory High finished goods Process focus drives up inventory to ensure all work-in-process demands are met inventory; finished goods inventory tends to be low Maintenance Highly trained staff; Highly trained staff to extensive parts meet changing demand inventory Table 2.2 © 2008 Prentice Hall, Inc. 2 – 59
  • 60. Issues In Operations Strategy  Research about effective operations management strategies  Preconditions for developing effective OM strategies  The dynamics of OM strategy development © 2008 Prentice Hall, Inc. 2 – 60
  • 61. Characteristics of High ROI Firms  High product quality  High capacity utilization  High operating efficiency  Low investment intensity  Low direct cost per unit From the PIMS program of the Strategic Planning Institute © 2008 Prentice Hall, Inc. 2 – 61
  • 62. Strategic Options to Gain a Competitive Advantage 28% - Operations Management 18% - Marketing/distribution 17% - Momentum/name recognition 16% - Quality/service 14% - Good management 4% - Financial resources 3% - Other © 2008 Prentice Hall, Inc. 2 – 62
  • 63. Elements of Operations Management Strategy  Low-cost product  Product-line breadth  Technical superiority  Product characteristics/differentiation  Continuing product innovation  Low-price/high-value offerings  Efficient, flexible operations adaptable to consumers  Engineering research development  Location  Scheduling © 2008 Prentice Hall, Inc. 2 – 63
  • 64. Preconditions One must understand:  Strengths and weaknesses of competitors and possible new entrants into the market  Current and prospective environmental, technological, legal, and economic issues  The product life cycle  Resources available within the firm and within the OM function  Integration of OM strategy with company’s strategy and with other functional areas © 2008 Prentice Hall, Inc. 2 – 64
  • 65. Dynamics of Strategic Change  Changes within the organization  Personnel  Finance  Technology  Product life  Changes in the environment © 2008 Prentice Hall, Inc. 2 – 65
  • 66. Product Life Cycle Introduction Growth Maturity Decline Best period to Practical to change Poor time to Cost control Company Strategy/Issues increase market price or quality change image, critical share image price, or quality R&D engineering is Strengthen niche Competitive costs critical become critical Defend market position CD-ROMs Internet search engines Analog TVs Drive-through LCD & plasma TVs restaurants Sales iPods 3 1/2” Xbox 360 Floppy disks Figure 2.5 © 2008 Prentice Hall, Inc. 2 – 66
  • 67. Product Life Cycle Introduction Growth Maturity Decline Product design Forecasting Standardization Little product and critical Less rapid differentiation development Product and product changes Cost OM Strategy/Issues critical process – more minor minimization Frequent reliability changes Overcapacity product and Competitive Optimum in the process design product capacity industry changes improvements Increasing Prune line to Short production and options stability of eliminate runs Increase capacity process items not High production returning Shift toward Long production costs good margin product focus runs Limited models Reduce Enhance Product capacity Attention to distribution improvement and quality cost cutting Figure 2.5 © 2008 Prentice Hall, Inc. 2 – 67
  • 68. SWOT Analysis Mission Internal External Strengths Opportunities Analysis Internal External Weaknesses Threats Strategy © 2008 Prentice Hall, Inc. 2 – 68
  • 69. Strategy Development Process Environmental Analysis Identify the strengths, weaknesses, opportunities, and threats. Understand the environment, customers, industry, and competitors. Determine Corporate Mission State the reason for the firm’s existence and identify the value it wishes to create. Form a Strategy Build a competitive advantage, such as low price, design, or volume flexibility, quality, quick delivery, dependability, after- sale service, broad product lines. © 2008 Prentice Hall, Inc. Figure 2.6 2 – 69
  • 70. Strategy Development and Implementation  Identify critical success factors  Build and staff the organization  Integrate OM with other activities The operations manager’s job is to implement an OM strategy, provide competitive advantage, and increase productivity © 2008 Prentice Hall, Inc. 2 – 70
  • 71. Critical Success Factors Marketing Finance/Accounting Production/Operations Service Leverage Distribution Cost of capital Promotion Working capital Channels of distribution Receivables Product positioning Payables (image, functions) Financial control Lines of credit Decisions Sample Options Chapter Product Customized, or standardized 5 Quality Define customer expectations and how to achieve them 6, S6 Process Facility size, technology, capacity 7, S7 Location Near supplier or near customer 8 Layout Work cells or assembly line 9 Human resource Specialized or enriched jobs 10, S10 Supply chain Single or multiple suppliers 11, S11 Inventory When to reorder, how much to keep on hand 12, 14, 16 Schedule Stable or fluctuating production rate 13, 15 Maintenance Repair as required or preventive maintenance 17 Figure 2.7 © 2008 Prentice Hall, Inc. 2 – 71
  • 72. Activity Mapping Courteous, but Limited Passenger Service Lean, Short Haul, Point-to- Productive Point Routes, Often to Employees Secondary Airports Competitive Advantage: Low Cost High Frequent, Aircraft Reliable Utilization Standardized Schedules Fleet of Boeing 737 Aircraft Figure 2.8 © 2008 Prentice Hall, Inc. 2 – 72
  • 73. Activity Mapping Courteous, but Limited Passenger Service Lean, Short Haul, Point-to- Productive Point Routes, Often to Employees Secondary Airports Automated ticketing machines Competitive Advantage: No seat assignments Low Cost No baggage transfers High Frequent, Aircraft No meals (peanuts) Reliable Utilization Standardized Schedules Fleet of Boeing 737 Aircraft Figure 2.8 © 2008 Prentice Hall, Inc. 2 – 73
  • 74. Activity Mapping Courteous, but Limited Passenger Service No meals (peanuts) Lean, Lower gate costs at Short Haul, Point-to- Productive Point Routes, Often to secondary airports Employees Secondary Airports High number of flights Competitive Advantage: reduces employee idle time Low Cost between flights High Frequent, Aircraft Reliable Utilization Standardized Schedules Fleet of Boeing 737 Aircraft Figure 2.8 © 2008 Prentice Hall, Inc. 2 – 74
  • 75. Activity Mapping High number of flights Courteous, but reduces employee Passenger Limited idle time Service between flights Lean, Short Haul, Point-to- Saturate a city with flights, Productive Point Routes, Often to lowering administrative Employees Secondary Airports costs (advertising, HR, etc.) Competitive Advantage: per passenger for that city Low Cost Pilot training required on only one type of aircraft High Frequent, Aircraft Reliable Reduced maintenance Utilization Schedules Standardized inventory required of Boeing Fleet because of only one type ofAircraft 737 aircraft Figure 2.8 © 2008 Prentice Hall, Inc. 2 – 75
  • 76. Activity Mapping Pilot training required on Courteous, but only one type of aircraft Limited Passenger Service Reduced maintenance Lean, inventory required because Haul, Point-to- Short Productive of only one type of aircraft Routes, Often to Point Employees Secondary Airports Excellent supplier relations with Boeing has aided Competitive Advantage: financing Low Cost High Frequent, Aircraft Reliable Utilization Standardized Schedules Fleet of Boeing 737 Aircraft Figure 2.8 © 2008 Prentice Hall, Inc. 2 – 76
  • 77. Activity Mapping Courteous, but Limited Passenger Reduced maintenance Service inventory required because Lean, of only one type of aircraft Point-to- Short Haul, Productive Point Routes, Often to Flexible union Employees Flexible employees and Secondary Airports contracts standard planes aid Competitive Advantage: scheduling Low Cost Maintenance personnel High trained only one type of Frequent, Aircraft aircraft Reliable Utilization Standardized Schedules 20-minute gate turnarounds Fleet of Boeing 737 Aircraft Figure 2.8 © 2008 Prentice Hall, Inc. 2 – 77
  • 78. Activity Mapping Automated ticketing Courteous, but machines Limited Passenger Service Empowered employees Lean, High employee Short Haul, Point-to- Productive compensation Routes, Often to Point Employees Secondary Airports Hire for attitude, then train Competitive Advantage: Low Cost of stock High level ownership High Frequent, Aircraft High number of flights Reliable Utilization reduces employee idle time Standardized Schedules Fleetbetween flights of Boeing 737 Aircraft Figure 2.8 © 2008 Prentice Hall, Inc. 2 – 78
  • 79. Four International Operations Strategies International High Strategy  Import/export or Cost Reduction Considerations license existing product Examples U.S. Steel Harley Davidson Low Low High Local Responsiveness Considerations © 2008 Prentice Hall, Inc. (Quick Response and/or Differentiation) 2 – 79
  • 80. Four International Operations Strategies High Cost Reduction Considerations International Strategy  Import/export or license existing product Examples U.S. Steel Harley Davidson Low Low High Local Responsiveness Considerations © 2008 Prentice Hall, Inc. (Quick Response and/or Differentiation) 2 – 80
  • 81. Four International Operations Strategies Global High Strategy  Standardized Cost Reduction Considerations product  Economies of scale  Cross-cultural learning Examples International Strategy  Import/export or Texas Instruments license existing product Examples Caterpillar Harley Davidson Elevator Otis U.S. Steel Low Low High Local Responsiveness Considerations © 2008 Prentice Hall, Inc. (Quick Response and/or Differentiation) 2 – 81
  • 82. Four International Operations Strategies High Global Strategy  Standardized product Cost Reduction Considerations  Economies of scale  Cross-cultural learning Examples Texas Instruments Caterpillar Otis Elevator International Strategy  Import/export or license existing product Examples U.S. Steel Harley Davidson Low Low High Local Responsiveness Considerations © 2008 Prentice Hall, Inc. (Quick Response and/or Differentiation) 2 – 82
  • 83. Four International Multidomestic Operations Strategies Strategy High  Use existing Global Strategy domestic model  Standardized product Cost Reduction Considerations  Economies of scale globally  Cross-cultural learning Examples  Franchise, joint Texas Instruments Caterpillar Otis Elevatorventures, subsidiaries International Strategy Examples  Import/export or Heinz license existing product Examples McDonald’s U.S. Steel The Body Shop Harley Davidson Low Hard Rock Cafe Low High Local Responsiveness Considerations © 2008 Prentice Hall, Inc. (Quick Response and/or Differentiation) 2 – 83
  • 84. Four International Operations Strategies High Global Strategy  Standardized product Cost Reduction Considerations  Economies of scale  Cross-cultural learning Examples Texas Instruments Caterpillar Otis Elevator International Strategy Multidomestic Strategy  Use existing  Import/export or domestic model globally license existing  Franchise, joint ventures, product subsidiaries Examples Examples U.S. Steel Heinz The Body Shop Harley Davidson McDonald’s Hard Rock Cafe Low Low High Local Responsiveness Considerations © 2008 Prentice Hall, Inc. (Quick Response and/or Differentiation) 2 – 84
  • 85. Four International Operations Strategies Transnational High Strategy  Move material, Global Strategy  Standardized product Cost Reduction Considerations people, ideas  Economies of scale  Cross-cultural learning Examples across national Texas Instruments Caterpillar boundaries Otis Elevator  Economies of scale  Cross-cultural International Strategy Multidomestic Strategy learning  Import/export or  Use existing domestic model globally license existing  Franchise, joint ventures, product subsidiaries Examples Examples Examples Coca-Cola U.S. Steel Harley Davidson Heinz The Body Shop McDonald’s Hard Rock Cafe Low Nestlé Low High Local Responsiveness Considerations © 2008 Prentice Hall, Inc. (Quick Response and/or Differentiation) 2 – 85
  • 86. Four International Operations Strategies High Global Strategy Transnational Strategy  Standardized product  Move material, people, ideas Cost Reduction Considerations  Economies of scale across national boundaries  Cross-cultural learning  Economies of scale  Cross-cultural learning Examples Texas Instruments Examples Caterpillar Coca-Cola Otis Elevator Nestlé International Strategy Multidomestic Strategy  Use existing  Import/export or domestic model globally license existing  Franchise, joint ventures, product subsidiaries Examples Examples U.S. Steel Heinz The Body Shop Harley Davidson McDonald’s Hard Rock Cafe Low Low High Local Responsiveness Considerations © 2008 Prentice Hall, Inc. (Quick Response and/or Differentiation) 2 – 86
  • 87. Ranking Corruption Rank Country 2006 CPI Score (out of 10) 1 Finland 9.6 Least 1 Iceland 9.6 Corrupt 1 New Zealand 9.6 5 Singapore 9.4 7 Switzerland 9.1 11 UK 8.6 14 Canada 8.5 15 Hong Kong 8.3 16 Germany 8.0 17 Japan 7.6 20 USA, Belgium 7.3 34 Israel, Taiwan 5.9 70 Brazil, China, Mexico 3.3 Most 121 Russia 2.5 Corrupt Table 8.2 © 2008 Prentice Hall, Inc. 2 – 87

Notas del editor

  1. This slide can be used to further explore the characteristics of multinational companies
  2. CPI is the Corrupt Perceptions Index calculated by Transparency International, an organization dedicated to fighting business corruption. The Index is calculated from up to 13 different individual scores. For details and the methodology, see www.transparency.org. In case students are interested, the country with the lowest score in the 2006 survey was Haiti with a score of 1.8 out of 10.