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Cheryl Wiebe, Industrial Intelligence,
Think Big Analytics, Teradata
Getting Value from Industrial Analytics
© 2018 Teradata
2
• Industrial IoT and
the Analytics of Big Things
• What is stopping us?
• And what are we doing about
it?
© 2018 Teradata
Getting Value out of
Industrial Analytics
3
Consumer IoT vs Industrial IoT
Cool New Applications
Industrial Transformation
© 2018 Teradata
4
Really BIG things!
© 2018 Teradata
5
Really BIG things!
© 2018 Teradata
6
Really
AUTONOMOUS
things!
© 2018 Teradata
7
Paint a digital picture of a
machine in “real time”
Combining multiple data
domains
Machine learning, soon AI
Digital Twin: Predicting machine behavior
Predict machine behavior
Suggest best actions
© 2018 Teradata
8
Haul Truck Engine: Failure Prediction and Monitoring
GOAL: Deploy scalable
fault probability calculations
– Define remaining useful life of all trucks
– Eliminate downtime and opportunity costs
– Extend new analytics to the edge
Anything less than high performance =
high cost and low customer satisfaction
Challenging to integrate
and analyze
• Engine sensor data
• Vehicle master &
engineering data
Single system failure detection
required time-intensive
computation for cross-fleet
prediction
© 2018 Teradata
9
Smart Mobility Analytics:
First mile / last mile. Find/predict a City’s worst problems
Resident Geo-locations and Movement
Data can show us where people live versus where they work, and the routes they
travel between home and work site
Individuals leave accessible data trails that yield valuable detail on travel routes
2. Example of one individual’s journey from zip code 43229
Inbound
Outbound
Evening
Using multi-domain data: individual movement + public transit+ POI
Data Aggregation Shows Visit Patterns
Knowledge of when people visit different
locations within the city highlights mobility need
4. Leads to aggregate pathing trace showing volume of
travelers and routes taken through the city and environs
1. Using available smartphone app data, we can
determine home zip code of downtown workers
0 SS M T W T F 24
3. Visitors to Zip 43215 (by hour & day of week)
© 2018 Teradata
10
Smart Mobility Analytics:
First mile / last mile. Find/predict the worst commutability problems
Using multi-domain data: individual movement + public transit+ POI
© 2018 Teradata
11
Road objects,
traffic and
accident events
are manually
reported or not at
all
Real-time
identification
Automated object
detection and scene
labeling system from car
camera feed to improve
navigation and traffic
Darknet
Caffe
TensorFlow
Deep learning: object detection
Real-Time
Streaming
Streaming
Results
Traffic Data Service
Navigation Update
Darknet/Darkflow –
Object Detection
TensorFlow – Scene
Labeling
Cloud GPU
Based
Training
TF Serving
Cloud GPU
Based
Inference
Model
Updates
Please hover over the image to PLAY VIDEO
© 2018 Teradata
12
Demo
© 2017 Teradata
© 2018 Teradata
13
Now, AI and computer vision
Factory of the Future
© 2018 Teradata
14
© 2017 Teradata
The possibilities for value are tremendous!
1st Pass Yield
Productivity
Morale
Safety
Quality
SG&A
-$104M
COGS
-$22M
Revenue
+$17M
% Rework
RCR
LWDCR
Labor Loss
Production
Rate
Final Assy
Flow
Unit Hours
Stores
Plant XYZ
Plant ABC
Ratio Analysis
Xxx Program
yyy Program
zzz Program
Program performance
© 2018 Teradata
15 © 2014 Teradata
What stops us from getting all the value from analytics?
Industrial settings intensify these issues
…Technology differences …chasm between
discovery and
operationalizing
…Access to data
Physical challenges in
gaining access to data in
the wild
Multi-generation systems
span many technologies
OT vs IT divide:
Technology and Culture
differences.
…Domain silos
Multiple domains need
multiple skill sets
…Domain silos
Multiple domains need
multiple skill sets
16
By themselves, sensor data are of only limited value
© 2018 Teradata
17
SENSOR MASTER OPERATIONS
REPAIR &
MAINTENANCE
SUPPLY
CHAIN
HR FINANCE
Probability that component will fail? ✓ ✓ ✓
Probable time to failure? ✓ ✓ ✓
Where is the train now – and next few hours? ✓ ✓
Probable issue and resolution? ✓ ✓ ✓
Availability of required spare parts? ✓ ✓
Availability of suitably qualified Engineer? ✓ ✓
Replacement train available? ✓
What is the impact of cancellation of service? ✓ ✓
By themselves, sensor data are of only limited value
© 2018 Teradata
18 © 2018 Teradata
5
USERS
LAYERED DATA ARCHITECTURE
DATALAB
Virtual Sandboxes
& Prototypes
PRESENTATION
Application Specific Views
AGGREGATIONAL
BU Specific Rollups
CALCULATION
Key Performance Indicators
INTEGRATION
Integrated Model at
Lowest Granularity
STAGING
1:1 Source Systems
4
3
2
1
0
BUSINESS
ANALYSTS
POWER
USERS
DATA
SCIENTISTS
USER
OWNED
ATOMIC
DATA
BUSINESS
RULES
Copyright Teradata
TERADATA CONFIDENTIAL
DO NOT COPY OR DISTRIBUTE WITHOUT THE EXPRESS WRITTEN CONSENT OF TERADATA
20 © 2014 Teradata
What stops us from getting all the value from analytics?
Industrial settings intensify these issues
…Technology differences …chasm between
discovery and
operationalizing
…Access to data
Physical challenges in
gaining access to data in
the wild
Multi-generation systems
span many technologies
OT vs IT divide:
Technology and Culture
differences.
…Domain silos
Multiple domains need
multiple skill sets
…chasm between
discovery and
operationalizing
21
• Monitoring and alerting
based on operational model,
• May require real-time
• SLAs and IT standards are
enforced
• Well-defined workflow, high
performance, high volumes
production
• Iterative, creative
• Hypothesis generation /
validation of theories
• Exploration of new data,
relations, drivers, and
predictors
• Ad hoc workflow, lower
performance needs
Discovery vs Production
discovery deployment
• Model conversion
• Port, optimize, re-
architect for
performance at scale
• Compliance with IT
standards and tools
• Policy/procedure fit
• Process integration
© 2018 Teradata
22
Analytic
Opsexternal data
iteration
data-mining
statistics
value-driven
flexibility
exploration
discovery
modelling
blue-sky ideation
DISCOVERY ANALYTICS
OPERATIONS ANALYTICS
security
governance
compliance
curation
deployment
maintenance
integration
testing
engineering
process-driven
© 2018 Teradata
Bridge the divide between data science, software engineering and DevOps
23
Analytic Ops is DevOps for Data Science
Development
Batch Data
Model Business Process
Configuration
(Scheduling, Reports & Approvals)
Models Pipeline via templates
(Training, Test,
Champion/Challenger)
Data Wrangling & Feature
Engineering
Check-in model via Git “pull
request’ to trigger CI
CI Integration (e.g. via Docker)
(package model dependencies)
Automate
Store model metadata &
artefacts (PMML/POJO)
Run unit tests & model
pipelines
Scoring performance tests
Champion/Challenger
model evaluation
Models & Business reports
creation
Consume
Build & deploy scoring engine
with new models artefacts
Log outputs for continuous
monitoring & improvement
Apply A/B or gradual
deployment strategies for
new models artefacts
Build & deploy scoring
pipelines & RT queues for
new models artefacts
Real-Time Batch Data
Mainframe, real-time streams, batch,
business solutions (e.g. Financial Crime)
Value
© 2018 Teradata
24 © 2018 Teradata
© 2018 Teradata

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Cheryl Wiebe - Advanced Analytics in the Industrial World

  • 1. Cheryl Wiebe, Industrial Intelligence, Think Big Analytics, Teradata Getting Value from Industrial Analytics © 2018 Teradata
  • 2. 2 • Industrial IoT and the Analytics of Big Things • What is stopping us? • And what are we doing about it? © 2018 Teradata Getting Value out of Industrial Analytics
  • 3. 3 Consumer IoT vs Industrial IoT Cool New Applications Industrial Transformation © 2018 Teradata
  • 4. 4 Really BIG things! © 2018 Teradata
  • 5. 5 Really BIG things! © 2018 Teradata
  • 7. 7 Paint a digital picture of a machine in “real time” Combining multiple data domains Machine learning, soon AI Digital Twin: Predicting machine behavior Predict machine behavior Suggest best actions © 2018 Teradata
  • 8. 8 Haul Truck Engine: Failure Prediction and Monitoring GOAL: Deploy scalable fault probability calculations – Define remaining useful life of all trucks – Eliminate downtime and opportunity costs – Extend new analytics to the edge Anything less than high performance = high cost and low customer satisfaction Challenging to integrate and analyze • Engine sensor data • Vehicle master & engineering data Single system failure detection required time-intensive computation for cross-fleet prediction © 2018 Teradata
  • 9. 9 Smart Mobility Analytics: First mile / last mile. Find/predict a City’s worst problems Resident Geo-locations and Movement Data can show us where people live versus where they work, and the routes they travel between home and work site Individuals leave accessible data trails that yield valuable detail on travel routes 2. Example of one individual’s journey from zip code 43229 Inbound Outbound Evening Using multi-domain data: individual movement + public transit+ POI Data Aggregation Shows Visit Patterns Knowledge of when people visit different locations within the city highlights mobility need 4. Leads to aggregate pathing trace showing volume of travelers and routes taken through the city and environs 1. Using available smartphone app data, we can determine home zip code of downtown workers 0 SS M T W T F 24 3. Visitors to Zip 43215 (by hour & day of week) © 2018 Teradata
  • 10. 10 Smart Mobility Analytics: First mile / last mile. Find/predict the worst commutability problems Using multi-domain data: individual movement + public transit+ POI © 2018 Teradata
  • 11. 11 Road objects, traffic and accident events are manually reported or not at all Real-time identification Automated object detection and scene labeling system from car camera feed to improve navigation and traffic Darknet Caffe TensorFlow Deep learning: object detection Real-Time Streaming Streaming Results Traffic Data Service Navigation Update Darknet/Darkflow – Object Detection TensorFlow – Scene Labeling Cloud GPU Based Training TF Serving Cloud GPU Based Inference Model Updates Please hover over the image to PLAY VIDEO © 2018 Teradata
  • 13. 13 Now, AI and computer vision Factory of the Future © 2018 Teradata
  • 14. 14 © 2017 Teradata The possibilities for value are tremendous! 1st Pass Yield Productivity Morale Safety Quality SG&A -$104M COGS -$22M Revenue +$17M % Rework RCR LWDCR Labor Loss Production Rate Final Assy Flow Unit Hours Stores Plant XYZ Plant ABC Ratio Analysis Xxx Program yyy Program zzz Program Program performance © 2018 Teradata
  • 15. 15 © 2014 Teradata What stops us from getting all the value from analytics? Industrial settings intensify these issues …Technology differences …chasm between discovery and operationalizing …Access to data Physical challenges in gaining access to data in the wild Multi-generation systems span many technologies OT vs IT divide: Technology and Culture differences. …Domain silos Multiple domains need multiple skill sets …Domain silos Multiple domains need multiple skill sets
  • 16. 16 By themselves, sensor data are of only limited value © 2018 Teradata
  • 17. 17 SENSOR MASTER OPERATIONS REPAIR & MAINTENANCE SUPPLY CHAIN HR FINANCE Probability that component will fail? ✓ ✓ ✓ Probable time to failure? ✓ ✓ ✓ Where is the train now – and next few hours? ✓ ✓ Probable issue and resolution? ✓ ✓ ✓ Availability of required spare parts? ✓ ✓ Availability of suitably qualified Engineer? ✓ ✓ Replacement train available? ✓ What is the impact of cancellation of service? ✓ ✓ By themselves, sensor data are of only limited value © 2018 Teradata
  • 18. 18 © 2018 Teradata
  • 19. 5 USERS LAYERED DATA ARCHITECTURE DATALAB Virtual Sandboxes & Prototypes PRESENTATION Application Specific Views AGGREGATIONAL BU Specific Rollups CALCULATION Key Performance Indicators INTEGRATION Integrated Model at Lowest Granularity STAGING 1:1 Source Systems 4 3 2 1 0 BUSINESS ANALYSTS POWER USERS DATA SCIENTISTS USER OWNED ATOMIC DATA BUSINESS RULES Copyright Teradata TERADATA CONFIDENTIAL DO NOT COPY OR DISTRIBUTE WITHOUT THE EXPRESS WRITTEN CONSENT OF TERADATA
  • 20. 20 © 2014 Teradata What stops us from getting all the value from analytics? Industrial settings intensify these issues …Technology differences …chasm between discovery and operationalizing …Access to data Physical challenges in gaining access to data in the wild Multi-generation systems span many technologies OT vs IT divide: Technology and Culture differences. …Domain silos Multiple domains need multiple skill sets …chasm between discovery and operationalizing
  • 21. 21 • Monitoring and alerting based on operational model, • May require real-time • SLAs and IT standards are enforced • Well-defined workflow, high performance, high volumes production • Iterative, creative • Hypothesis generation / validation of theories • Exploration of new data, relations, drivers, and predictors • Ad hoc workflow, lower performance needs Discovery vs Production discovery deployment • Model conversion • Port, optimize, re- architect for performance at scale • Compliance with IT standards and tools • Policy/procedure fit • Process integration © 2018 Teradata
  • 22. 22 Analytic Opsexternal data iteration data-mining statistics value-driven flexibility exploration discovery modelling blue-sky ideation DISCOVERY ANALYTICS OPERATIONS ANALYTICS security governance compliance curation deployment maintenance integration testing engineering process-driven © 2018 Teradata Bridge the divide between data science, software engineering and DevOps
  • 23. 23 Analytic Ops is DevOps for Data Science Development Batch Data Model Business Process Configuration (Scheduling, Reports & Approvals) Models Pipeline via templates (Training, Test, Champion/Challenger) Data Wrangling & Feature Engineering Check-in model via Git “pull request’ to trigger CI CI Integration (e.g. via Docker) (package model dependencies) Automate Store model metadata & artefacts (PMML/POJO) Run unit tests & model pipelines Scoring performance tests Champion/Challenger model evaluation Models & Business reports creation Consume Build & deploy scoring engine with new models artefacts Log outputs for continuous monitoring & improvement Apply A/B or gradual deployment strategies for new models artefacts Build & deploy scoring pipelines & RT queues for new models artefacts Real-Time Batch Data Mainframe, real-time streams, batch, business solutions (e.g. Financial Crime) Value © 2018 Teradata
  • 24. 24 © 2018 Teradata