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DESIGN REVIEW OF ANY
PRODUCT/SYSTEM FOR
MANUFACTURING, ASSEMBLY &
COST CONSIDERATIONS (Tweel Tyre)
MSD ASSIGNMENT NO:- 01
Design for Manufacturing :-
Entails making parts easier to produce new raw stock
a) Minimize complexity of manufacturing.
b) Use common axes and common processes.
Design for Assembly :-
Entails making attachment methods simple
a) Minimize number and complexity of assembly operations.
b) Individual parts may be more complex in design.
Cost :-
Concern with reducing overall part production cost.
Concern with reducing product assembly cost
DESIGN OF MANUFACTURING,ASSEMBLY AND CAST
CONSIDERATION GUIDELINES:-
 Reduce the part count.
 Use modular designs.
 Optimize part handling.
 Assemble in the open.
 Do not fight gravity.
 Design for part identity.
 Eliminates fasteners.
 Design parts for simple assembly.
 Reduce simplify & optimize manufacturing process
SELF-LOCATING PARTS
SELF-LOCATING PARTS
APPLICATION : TWEEL TYRE
MANUFACTURING OF TWEEL TYRE :-
1) STIFF HUB :-
It is made by aluminium and using casting process
2)SPOKES :-
It is made by Polyurathane material which is always retains its form and its flexible.
It is manufactured by molding method.
3)SHEER BAND:-
Made by polymer & manufactured by molding method.
ASSEMBLY :-
• Tweel is a combination of wheel and tyre.
• It’s a single unit so wheel assembled during manufacturing.
COST :-
• overall tyre cost reduced because of no machining and no assembly required.
ADVANTAGES :-
• No tube and tyres required.
• No puncture.
• Tyre life is more.
• Assembly time reduces.
• One time investment .
• Tyre run on any type of road.
• It does not need air.
• Three times long life.
• The tread can be replaced without having to replace the entire unit, so there is less
waste of material.
APPLICATIONS
• Golf cart.
• Bulldozer.
• Military vehicles.
THANK YOU !

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Design review of any product system for manufacturing,assembly and cost consideration

  • 1. DESIGN REVIEW OF ANY PRODUCT/SYSTEM FOR MANUFACTURING, ASSEMBLY & COST CONSIDERATIONS (Tweel Tyre) MSD ASSIGNMENT NO:- 01
  • 2. Design for Manufacturing :- Entails making parts easier to produce new raw stock a) Minimize complexity of manufacturing. b) Use common axes and common processes. Design for Assembly :- Entails making attachment methods simple a) Minimize number and complexity of assembly operations. b) Individual parts may be more complex in design. Cost :- Concern with reducing overall part production cost. Concern with reducing product assembly cost
  • 3. DESIGN OF MANUFACTURING,ASSEMBLY AND CAST CONSIDERATION GUIDELINES:-  Reduce the part count.  Use modular designs.  Optimize part handling.  Assemble in the open.  Do not fight gravity.  Design for part identity.  Eliminates fasteners.  Design parts for simple assembly.  Reduce simplify & optimize manufacturing process
  • 7. MANUFACTURING OF TWEEL TYRE :- 1) STIFF HUB :- It is made by aluminium and using casting process 2)SPOKES :- It is made by Polyurathane material which is always retains its form and its flexible. It is manufactured by molding method. 3)SHEER BAND:- Made by polymer & manufactured by molding method.
  • 8. ASSEMBLY :- • Tweel is a combination of wheel and tyre. • It’s a single unit so wheel assembled during manufacturing. COST :- • overall tyre cost reduced because of no machining and no assembly required.
  • 9. ADVANTAGES :- • No tube and tyres required. • No puncture. • Tyre life is more. • Assembly time reduces. • One time investment . • Tyre run on any type of road. • It does not need air. • Three times long life. • The tread can be replaced without having to replace the entire unit, so there is less waste of material.
  • 10. APPLICATIONS • Golf cart. • Bulldozer. • Military vehicles.