1. S.Sathish Kumar
L19/11, Ayapakkam Flats Mobile: +91-9790985140
Near ICMR, Ayapakkam, Email: sathish4625@gmail.com
Chennai – 600077
Objective: Seeking an opportunity to utilize my knowledge and skills to contribute constructively to the
organization
Education & Academic Profile:
NPA Polytechnic College, Kotagiri, The Nilgris Apr 2006
Diploma In Mechanical Engineering
Aggregate: 78%
Course Institution Year Board Aggregate %
HSC( XII) St.Antony’s Higher Secondary
School
2003 Tamil Nadu State Board 72
S.S.L.C(X) St.Antony’s Higher Secondary
School
2001 Tamil Nadu State Board 73
Work Experience:
Senior Engineer (Plant Maintenance), June 2006-Present
WABCO India Limited, Ambattur Industrial Estate-Chennai
Current CTC: 5.43 Lakhs
Expected CTC:6.5 – 7.5 Lakhs
Notice Period: 3 Months
Roles & Responsibilities:
Providing Valuable guidance to Team Members towards Breakdown reduction.
Maintenance of critical spares and procurement
Carry out PM, TBM and CBM in all machines.
Continuous improvement activities
Why - why analysis and 4M methodology for repeated breakdown (TPM)
Proper planning and implementation of Preventive maintenance of machineries under
ISO/TS 16949, ISO14001,OHSAS
Coordinator for ISO/TS 16949 audit
Calibration of Air Pressure and vacuum Pressure gauges in Test rigs.
Maintenance and troubleshooting of VMC,HMC,CNC and SPM machines
Responsible For Our Whole Plant Oil Stores.
Calibration Of air pressure Transducers.
Implementation of R&M Cost saving projects.
Implementation of Energy saving projects.
Technical Expertise’s:
Auto CAD 2000
PRO-E (Wild Fire 2.0)
UNIGRAPHICS NX2.
Hydraulics & Pneumatics
SAP END USER (PM MODULE)
2. Additional Skills:
Eliminating the break downs By using why why analysis (TPM standard)
Retrofitting Of Machines and Testing Rigs.
Good Knowledge in Pneumatic and Hydraulic Circuits.
Introducing Poke Yoke for Customer Complaint Problems
Creating Visual Control Systems For easy identification
To Reduce MTTR And Increasing MTBF. For All machineries And Spares.
Training’s undergone:
Basics of Hydraulics in Yuken India Ltd in Bangalore
Maintenance of CNC VMC and HMC in AMS , Bangalore
Maintenance of CNC Lathe in ACE Designers, Bangalore
Basics of Pneumatics in SMC Chennai.
Process plant maintenance(Plating, Anodizing and Impregnation)
Basics CNC Programming and Tooling in Our Plant.
Completed Projects:
Cost Saving Projects:
Combined Hydraulic Power Pack In VMC , Grinding And Lathe(AMS, Takisawa ,Ace,
Parishudth Machineries
VMC (Feeler Make) Machine Indexing Roller Design Changed.
Drill and tap SPM machine Gear Box modified To Avoiding Frequent gear Broken Issues.
No Tool In spindle, Alarm Generated Circuit provided In Dhalih Make VMC machines
ATC Tool Pocket Cleaning System Provided In All AMS VMC Machines.
FN2EV Make Milling Machines mechanical Gear Box drive Changed to Belt drive.
All coolant hoses standardized into piping in throughout vdc machineries.
Air discharge timing Reduced in Governor Valve performance testing rigs.
Energy Saving Projects:
Elimination of air guns (6 bar) at overall machineries and assembly area.
Instead of compressor air, Blower air usage at ultrasonic washing machine.
Reservoir assembly exhaust waste air used for all washing machines.
Thyristor provider for IMP hot water tank for increasing heater life.
Customer complaint elimination Projects:
No Air in delivery Complaint eliminated In following valves
Quick Relief Valve, Dual Brake valve, inversion Relay Valve, Relay emergency valve.
Condenser oil Separator,graduation hand control valve.
Non Return Valve leak detection In R6 Relay Valve (pneumatic circuit modified
Pneumatic vibrator provided in Air Dryer desiccant instead of DC Motor.
Deign Changed in System make Drilling Machine Gear box.
Pneumatic interlock systems in All assembly final leak testing’s.
3. Up gradation of Machineries and testing Rigs:
TC -15 C Takisawa lathe machine axis slides
Morei seiki lathe machine
Governor valve performance testing rigs
Trailer control valve testing rig (fully pneumatic)
Air dryer Leak testing Rigs (fully pneumatic)
Governor valve Manual testing rigs (fully pneumatic)
TC -10 C Takisawa Lathe and Syatec Make Drill and Tap SPM
Electronica lathe axis slide and electrical retrofit.
Personal Strengths:
Dedicated and Hard working
Enthusiastic and willingness to learn new concepts and technologies
Good Communication Skills
Disciplined and good etiquette
Personal Data:
Father’s Name : S. Subramani
Date of Birth : 5th
June 1986
Nationality : Indian
Religion : HINDU
Marital Status : Married
Languages : English, Tamil, Malayalam
Declaration:
I hereby declare that the above mentioned information is correct up to my knowledge and I bear the
responsibility for the correctness of the given particulars
Place : Chennai (S.Sathish Kumar)
Date :