Analyze current situation of CIM n suggest improvements (if any).

2. •A joint venture between the Atlas Group and Honda Motor Co.,
Japan
•Emerging as a global competitive centre of production & exports
•Produce 500K motorcycles per annum
CIM Implementation in Atlas Honda Limited

3. •Fulfilling its ISO 9002 & ESH (ISO 14001) requirements
•Fulfill its corporate citizen responsibilities by providing green products
CIM Implementation in Atlas Honda Limited

4. •Two plants are located in Sheikhupura and Karachi
•Karachi Plant
•Sheikhupura Plant
•Market Shares
•Customers
•Products
CIM Implementation in Atlas Honda Limited

5. Products
• CD 70
• CD100

6. • CG125
• CG125D

7. DEPARTMENTS
Production
Planning
& Control
Manufact-
uring
Plant
500K
Assembly
Plant
Engine
Plant
Casting
Plant
Stores
CIM Implementation in Atlas Honda Limited

8. CIM Implementation in Atlas Honda Limited
PRODUCTION PLANNING & CONTROL

9. CIM Implementation in Atlas Honda Limited
Casting Plant
•The casting plant is divided into three shops:
•Low pressure die casting
•High pressure die casting
•Gravity die casting

10. CIM Implementation in Atlas Honda Limited
Low Pressure Die Casting

11. CIM Implementation in Atlas Honda Limited
High Pressure Die Casting

12. CIM Implementation in Atlas Honda Limited
Gravity Die Casting

13. CIM Implementation in Atlas Honda Limited
Engine Plant
•The engine plant is divided into following
portions:
•Gear Manufacturing Shop
•Camshaft Machining Shop
•Cylinder Head Machining Shop
•Crankshaft Machining Shop
•Crankcase Machining Shop

14. CIM Implementation in Atlas Honda Limited
Gear Manufacturing Shop

15. CIM Implementation in Atlas Honda Limited
Camshaft Machining Shop

16. CIM Implementation in Atlas Honda Limited
Cylinder Head Machining Shop

17. CIM Implementation in Atlas Honda Limited
Crankshaft Machining Shop

18. CIM Implementation in Atlas Honda Limited
Crankcase Machining Shop

19. Manufacturing Plant
Manufacturing department is further divided into two
shops:
 Fuel tank welding shop
 Fuel tank paint shop
Fuel Tank Welding Shop
In this shop, fuel tanks of all the 4 models are
manufactured here
CIM Implementation in Atlas Honda Limited

21. Fuel Tank Paint Shop

22. 500K Assembly Plant
This has been divided into following shops:
 Frame welding Shop
 ED Paint Shop:
 Engine Assembly Shop
 Frame assembly shop
CIM Implementation in Atlas Honda Limited

23. Frame Welding Shop

24. Loading. De-
greasing:
Rinsing Phosphating Rinsing with
RO.
ED painting
Baking
Finished parts
Electro Deposition (Ed) Painting

25. Engine & Frame Assembly
CIM Implementation in Atlas Honda Limited

26. CIM Implementation
• In Atlas Honda CIM is implemented to much extent &
according to the needs of the organization
• Honda has integrated data and processes from major areas
of an organization and unified it for easy access and work
flow using ERP software.
• Integration has been accomplished by creating one single
database that employs multiple software modules
CIM Implementation in Atlas Honda Limited

27. Departments Which Are Integrated Through
Networking Are:
HR&ADMIN, PRODUCTION SHOPS ,
LOGISTICS, MARKETING,
MAINTENANCE, FINANCE, PPC,
QUALITY, STORES AND VENDOR
PRECUREMENT
CIM Implementation in Atlas Honda Limited

28. IT Infrastructure
• Local Area Network (LAN) and Wide area
network(WAN).
• 10/100 Mbps Ethernet switched technology for data
transmission connected with both optic fiber and Cat6
cables, along with fiber optic modules.
• Cisco routers
• Mix of switches from three vendors: Cisco, LinkSys and
3Com
• For non-critical applications,3Com switches.
• Company uses an IBM RS 6000 server for running SAP
application
• For Lotus Notes applications the company
has opted for IBM’s servers
• For WAN, Cisco Router are connected
through wireless connection.
CIM Implementation in Atlas Honda Limited

29. IBM Lotus Notes
•The company messaging set up evolved around
Lotus Notes
•Lotus Notes is application developed and sold by
IBM Software Group. IBM describes the
software as an "integrated desktop client option
for accessing business e-mail, calendars and
applications on IBM server
CIM Implementation in Atlas Honda Limited

30. CIM Implementation in Atlas Honda Limited

31. ERP Implemented
•Honda has achieved integration by an ERP
•ERP software used by Atlas Honda is SAP
• Siemens Information Systems limited (SISL) is the
implementation partner
CIM Implementation in Atlas Honda Limited

32. SAP & Modules Used
• MySAP ERP is the package of SIEMENS implemented
in Atlas Honda
• SAP like any ERP system typically has modular hardware
and software units and "services" that communicate on a
local area network
CIM Implementation in Atlas Honda Limited

33. CIM Implementation in Atlas Honda Limited

34. • SAP meaning:
In English “Systems, Applications and Products in Data
Processing”
Modules:
• PP Production and planning
Manages production process, including Capacity planning,
Master production scheduling, Material requirements
planning
• SD Sales and Distribution
The SAP sales and distribution is part of the logistics
module that support customer, starting from quotations,
sales order and all the way towards billing the customer
CIM Implementation in Atlas Honda Limited

35. • CO Controlling
The SAP CO (Controlling) Module provides supporting
information to Management for the purpose of planning,
reporting, as well as monitoring the operations of their
business
• FI Financial
The SAP FI Module has the capability of meeting all the
accounting and financial needs of an organization
• QM Quality Management
SAP QM Module - and QM stands for Quality
Management in this SAP module – improves the quality
of goods, including, Planning, Execution, Inspections,
Certificates.
CIM Implementation in Atlas Honda Limited

36. MM Material Management
One of the most important SAP Modules where MM is
Materials Management - underpins the supply chain,
including Requisitions , Purchase orders , Goods receipts
, Accounts payable, Inventory management, BOM’s ,
Master raw materials, finished goods
CIM Implementation in Atlas Honda Limited

37. • Though, each department can access database & modules
but only to the extent it has been allowed
• Data base is updated by each concerned department &
every one can simply see that to get the required
information
• Shops can’t start production until job order is issued to
them by PPC through SAP
• At the start of month MRP is run & whole month
schedule of parts needed is generated
• vendor procurement generate vendor delivery schedule at
the start of each month
CIM Implementation in Atlas Honda Limited

38. Some Other Elements Of CIM
• NC & CNC machines
• TQM philosophy
 -Kaizen (continuous improvement)
 - Zero defect
CIM Implementation in Atlas Honda Limited

39. CIM Implementation in Atlas Honda Limited
• Atlas Honda should have strong backup facilities. The
company should install an extra server as a backup. For this
IBM Trivoli solution is a v.good option
• The advantage will be obtained that Even if a LAN or a
switch fails it should just take 10 minutes to switch to another
LAN or switch
Recommendation