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The Innovative Precast  Retaining Wall System Bob Lewis Engineering Services Stone Strong Systems Presenter:   October 2007
Retaining Walls Precast Modular Block  Concept  Components  Design Theory  High Concept Solutions  Technical Support  Construction Details
The Concept of Stone Strong  Size/Mass  Scale  Versatility  Engineered  Precast
The Concept of Stone Strong  Size/Mass Patent No. 6,796,098 The Largest Retaining Wall  Block available  on the  market  to  date! 8’ 3’  3.67’
The Concept of Stone Strong  Size/Mass  Scale
The Concept of Stone Strong  Size/Mass  Scale  Versatility
The Concept of Stone Strong  Size/Mass  Scale  Versatility  Engineered Lifting Loops Recesses Voids Drainage
The Concept of Stone Strong  Size/mass  Scale  Versatility  Engineered  Precast
Systems Components 96” x 36” x 44” Weight: 6,000 lbs  24 SF Block Patent No. 6,796,098
Systems Components 96” x 36” x 44” Weight: 5,400 lbs  24 SF Top Block
Systems Components  Mass Extender Block 96”x36”x56” Weight: 10,000 lbs
Systems Components  6 SF Block 48” x 18” x 44” Weight: 1,500 lbs
Systems Components  3 SF Block 24” x 18” x 44” Weight: 800 lbs 24 SF Block 24 SF Block 24 SF Block 24 SF Block 24 SF Block 24 SF Block 24 SF Block 24 SF Block 6 SF Block 3 SF End Unit End  Unit 6 SF Block 6 SF Block
Systems Components    End/Corner Block 48” x 18” x 24” Weight: 1,500 lbs
Systems Components 48” x 48” x 18” / 90º and 45º    Corner Blocks Patent No. 7,073,304
Systems Components    Dual Face Block 96” x 18” x 28” Weight: 3,520
Behind Stone Strong  Engineering Manual  Sound Engineering www.stonestrong.com/engineer
Design Theory  NCMA Design Manual for Segmental    Retaining Walls  AASHTO Bridge Manual  Slopes/Surcharges  Embedment
Gravity Walls  Example Calculations COULOMB ACTIVE EARTH PRESSURE COEFFICIENT
Gravity Walls  Typical Gravity Wall Limits
Gravity Walls  Mass Extender & Tail Extension
Gravity Walls  Mass Extender & Tail Extension
Gravity Walls  Spreadsheet    Solutions Spreadsheet Excel Document
Geogrid Reinforced Walls  Interaction Reports
Geogrid Reinforced Walls  Interaction Reports  SRWall Software
Geogrid Reinforced Walls  Interaction Reports  SRWall Software  Template
Construction Details  Detail Library    Web Site    CAD Detail Files Available www.stonestrong.com/engineer
Construction Details  Detail Library  Corners / Radius    24SF
Construction Details  Detail Library  Corners / Radius    6SF
Construction Details  Detail Library  Corners / Radius  Top End / Steps
Construction Details  Detail Library  Corners / Radius  Top End / Steps  Base / Embedment
Construction Details  Detail Library  Corners / Radius  Top End / Steps  Base / Embedment   Dual Face Block
Construction Details  Granual Unit Fill  Frictional   interlock between units  Internal drainage  May Extend behind units for cut walls
Construction Details  Backfill Compaction!  Proper compaction (and moisture control) is critical part of retaining wall construction.
Construction Details  Typical Compaction Requirements  Min 95% of Standard Proctor (ASTM D698, AASHT0 T99)  Cohesive Soils, include moisture limits
Construction Details  Typical Compaction Requirements  No reduced compaction requirement behind Face  Less Sensitive to Displacement  Able to Support Compaction Equipment
High Concept Solutions  Integrated Structures
High Concept Solutions  Integrated Structures  Bridge Abutments
High Concept Solutions  Integrated Structures  Bridge Abutments  Tiered Walls
High Concept Solutions  Integrated Structures  Bridge Abutments  Tiered Walls  Pipe Penetrations
High Concept Solutions  Integrated Structures  Bridge Abutments  Tiered Walls  Pipe Penetrations  Pond Borders
High Concept Solutions  Integrated Structures  Bridge Abutments  Tiered Walls  Pipe Penetrations  Pond Borders  Hybrid Applications
Poor design yields poor performance, regardless of product!
Good Engineering + Well Engineered Product _______________________ Results that STAND UP!
Stone Strong Systems  Website  Engineering Manual  Thiele Geotech  Dealer Network www.stonestrong.com/engineer  Technical Support
Dealer Locations Dealer Locations
The Innovative Precast  Retaining Wall System Bob Lewis Engineering Services Stone Strong Systems Presenter:   October 2007

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The Stone Strong System