1. Jens Martensson
Industry 4.0A G r e a t F u t u r e
SURAJ BISWAS
Final Year Mechanical Engineering
D E PA R T M E N T O F M E C H A N I C A L E N I N E E R I N G
GANDHI INSTITUTE FOR TECHNOLOGY (GIFT), BHUBANESWAR
2 4 t h J u l y 2 0 2 0
suraj.biswas@gift.edu.in
2. Jens Martensson
Overview of the Webinar
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• Introduction
• Industrial Resolution
• Introduction to Industry 4.0
• Why Industry 4.0
• Potential Industry 4.0 Solutions
• Component of Industry 4.0
• Design Principle of Industry 4.0
• Benefits and Challenges of Industry 4.0
• How will India benefit from Industry 4.0
• Examples of Industries embedded with Industry 4.0
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3. Jens Martensson
Introduction
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• The manufacturing industry is currently witnessing the fourth
industrial revolution, better known as Industry 4.0 where the ‘Real'
and the ‘Virtual' world are to be seamlessly connected giving rise
to what are known as cyber-physical production systems.
• Industry 4.0 started off as a brainchild of Germany, is being
adopted by countries around the world.
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4. Jens Martensson
Industrial Revolution
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Introduction of
moving assembly
line at Ford Motors
Introduction of mass
production based on
division of labor and
electrical energy
1923
2.0
First
Programmable
logic controller
(PLC)
Introduction of
electronics and IT
for higher
automization of
production
1969
3.0
Real time, self
optimizing
connected system
So far<10%
Advanced
2011
4.0
Mechanical
weaving loom
Introduction of
mechanical
production assets
based on water and
steam power
1784
1.0
5. Jens Martensson
Industry 1.0
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• Mechanization of production
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6. Jens Martensson
Industry 2.0
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• Assembly line production
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7. Jens Martensson
Industry 3.0
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• Partial automation using memory-programmable controls and
computers.
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8. Jens Martensson
Industry 4.0
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• Application of information and communication technologies to
industry
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9. Jens Martensson
Introduction of Industry 4.0
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• Industry 4.0 is a term often used to refer to the developmental
process in the management of manufacturing and chain production.
• The term Industry 4.0 was first publicly introduced in 2011 as
“Industries 4.0” by a group of representatives from different fields
(such as business, politics, and academia) under an initiative to
enhance the German competitiveness in the manufacturing
industry.
10. Jens Martensson
Introduction of Industry 4.0
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• Industry 4.0 technologies
• Automation / Robotics,
• Internet of Things,
• Artificial Intelligence,
• Additive Manufacturing, etc.
are revolutionizing traditional
manufacturing processes
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11. Jens Martensson
Why Industry 4.0
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• Solution for manufacturing challenges.
• Manufacturing transformation.
• Co-producer’s consumers.
• (“Made-for-Me”). Produce the right product for the consumers at
the right time and for the right price.
• Humans into the center of production. Enriched and humanized
work. Coordinated work.
• Sustainable prosperity. The traditional manufacturing will soon
be surrounded and cornered by the modern, flexible Fourth
Industrial Revolution industry of the future.
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13. Jens Martensson
Components of Industry 4.0
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• Cyber-physical System (CPS)
• Internet of Things (IoTs)
• Internet of Service (IoSs)
• Smart Factory (SF)
• M2M
• Big Data
• Cloud
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14. Jens Martensson
Cyber physical System (CPS)
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• A cyber-physical system aims at the integration of computation and
physical processes.
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Cyber physical System
(CPS)
Identification
Integration of Sensor and
Actuator
The development of
Sensor and Actuator
• RFID is the best example
• Machine’s movement can be controlled and that it
can sense changes in the environment.
• Allow machine to store the data and analyse the
machine
15. Jens Martensson
Cyber physical System (CPS)
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• A cyber-physical system aims at the integration of computation and
physical processes.
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16. Jens Martensson
Internet of Things (IoTs)
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• Machines can exchange data and, in a lot of applications, can
sense the changes in the environment around them.
• Enables objects and machines such as mobile phones and
sensors to “communicate”
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17. Jens Martensson
Internet of Service (IoSs)
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• Internet of Services is characterized by a service-oriented
computing model enabling a diversity of software-based services
through the Internet.
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18. Jens Martensson
Smart Factory (SF)
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• A smart factory adopts a so called Calm-system.
• Calm system is a system that is able to deal with both the physical
world as well as the virtual.
• the Smart Factory can be defined as a factory where CPS
communicate over the IoT and assist people and machines in the
execution of their tasks.
19. Jens Martensson
What is Changing for Industry
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20. Jens Martensson
Characteristics of Industry 4.0
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• Vertical networking of Smart Production System
• Horizontal Integration via a new generation of global value
networks
• Through-engineering across the entire value chain
• Acceleration through exponential technologies
21. Jens Martensson
Design Principle of Industry 4.0
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These principles support companies in identifying and
implementing Industry 4.0 scenarios
Interoperability
Virtualization
Decentralized decisions
Real Time Capability
Services Orientation
Modularity
22. Jens Martensson
Interoperability
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• Objects, machines and people need to be able to communicate
through the Internet of Things and the Internet of People.
• This is the most essential principle that truly makes a factory a
smart one.
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23. Jens Martensson
Visualization
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• CPSs must be able to simulate and create a virtual copy of the real
world.
• Monitor objects existing in the surrounding environment.
• Simply put, there must be a virtual copy of everything.
24. Jens Martensson
Decentralized decisions
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• The ability of CPSs to work independently.
• This gives room for customized products and problem solving.
• This also creates a more flexible environment for production.
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25. Jens Martensson
Real Time Capabilities
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• The ability of CPSs to work independently.
• This gives room for customized products and problem solving.
• This also creates a more flexible environment for production.
• A smart factory needs to be able to collect real time data, store or
analyze it.
• Make decisions according
to new findings.
26. Jens Martensson
Services Orientation
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• Production must be customer-oriented.
• People and smart objects/devices must be able to connect
efficiently through the Internet of Services to create products based
on the customer’s specifications.
• This is where the Internet of Services becomes essential.
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27. Jens Martensson
Modularity
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• Smart Factory’s ability to adapt to a new market is essential.
• In a typical case, it would probably take a week for an average
company to study the market and change its production
accordingly.
• Able to adapt fast and smoothly to seasonal changes and market
trends.
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28. Jens Martensson
How will India benefit from Industry 4.0
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SME: Small and Medium enterprises
ICT: Information and Communication Technologies
29. Jens Martensson
Benefit of Industry 4.0
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• Optimization
a) Optimizing production is a key advantage to Industry 4.0.
• Customization
a) Creating a flexible market that is customer-oriented will help meet
the population’s needs fast and smoothly.
b) It will also destroy the gap between the manufacturer and the
customer.
• Pushing to Research
a) The adoption of Industry 4.0 technologies will push research in
various fields such as Manufacturing technology, IT security etc.
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30. Jens Martensson
Challenges facing Industry 4.0
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• Security
• Capital
• Employment
• Privacy
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