2. BNLX –Cross shaft
Link Motion
BNX - Cross shaft BNXR - Cross shaft
Ring frame
BSH – left to right
High speed
BSM – left to right
Inclined press
Product Photo Gallery
3. Company History
Our company has been at the forefront of producing leading edge Power Presses since half a century. We supply our products to an established clientele across India.
1960s Shri Anandilal Bansal, our grandfather laid the foundation of our first business enterprise called Singhal Engineering Works (SEW). SEW
manufactured geared and non-geared Rolling Key Clutch Presses at Aligarh (Uttar Pradesh). The company made a benchmark in the subsequent
years making its name across India.
1970s Shri Narendra Kumar Bansal, our father specialized in engineering and joined the business to expand as well as to establish a large scale modern
base. His vision of making leaps of progress and to bring perfection helped the business to flourish.
1990-91 Shri Narendra Kumar Bansal started a new manufacturing unit in partnership. Our Unit was built in the Midwestern town of Gujarat called Rajkot
under the company name Singhal Power Presses Pvt Ltd. Under his technical leadership, the team developed Single and Two Point Cross Shaft
Presses, High Speed Presses, and Permanent Inclined Presses and Large Bed Presses. In this venture, we introduced and specialized in producing
Hydraulic shearing machine and Hydraulic Press Brakes.
1991-92 We integrated Research and Development with a vision that it will play a key role in the product development. This empowered us to establish
high- tech manufacturing facilities at Rajkot making us one of the best Power Press producers in the country.
2010 This has been a very eminent year in our timeline. During this year the company introduced the production of Cross Shaft Presses with Geared
and Non geared models and we established a business venture of our own called Swastik Engitech Pvt. Ltd at Rajkot with a brand-name called
With our expertise of producing the best quality presses since 3 generations, our team always looks forward to introduce new innovations to
make our products effective and excellent.
2011 Bansal Power Press further specialized in developing Ring & C Frame Cross Shaft Presses and Link Motion Presses. We also specialized in making
the H Frame left and right Presses.
2012 Bansal Power Press developed Large Bed H Frame High Speed Presses for stampings up to 220 Ton and permanent Inclined Presses.
TM
bansal
4. About us
Bansal Power Presses is one of the best Power Press manufacturers with a marketing network throughout India.
Our products have achieved excellence in quality as we operate with the help of several departments which inform our
production process. While we strive to integrate Research and Development to update our products on regular basis,
our process also gets informed by the following departments within the company:
HR Department
Marketing and Sales Department
R & D Department
Designing Department
Quality Control Department
5. Products
No. Series Products Range
1) bNX C Frame Cross Shaft Presses 35 to 250 tons
(35/45/60/80/110/160/200/250)
2) bNXR Ring Frame Cross Shaft Presses 60 to 250 tons
(60/80/110/160/200/250)
3) bNLX Link Motion Cross Shaft Presses 110 to 250 tons
(110/160/200/250)
4) bSM Left to right Presses 45 to 160 tons
(35/45/60/80/110/160)
5) bXP H Frame Cross Shaft Presses 110 to 400 tons
(110/160/200/250/300/350)
6) bHSD H Frame Left to Right High Speed Presses 60 to 220 tons
(60/80/125/160/220)
7) bHSP H Frame Plunger Guide High Speed Presses 80 to 300 tons
(80/125/220/300)
8) bSMI Permanent Inclined Presses 60 to 160 tons
(60/80/110/160)
9) bLXP H Frame Link Motion Cross Shaft Presses 110 to 400 tons
(110/160/200/250/300/350)
6. Customized Products
• H-Frame Power Press
• Pneumatic Clutch Power Press
• High Speed Power Press
• Cross Shaft Ring Frame Power Press
• Gap Frame Precision Power Presses
• Link Motion C Frame Power Press
• Link Motion H Frame Power Press
• Cross Shaft Power Press
• Left to Right Inclined Power Press
• Ring Frame Cross Shaft
• Double Column Straight Sided Power Presses
• Cross Shaft H Frame Power Presses
• Deep Throat Press
• Precision Presses
• Stamping Presses
• O Frame Presses
7. Cross Shaft Power Press bNX Series
Application
Cross Shaft Power Press BNX Series is applicable for light, thin material for single and continuous operation in
blanking, piercing, bending, forming. The ring frame construction eliminates angular deflection and provides an
increased precision for progressive die application. This reduces the maintenance costs on tooling.
Features
The Cross Shaft Press BNX series has a rigid frame construction, less deflection, high torque clutch and brake and
forged rigid cranks which ensure press life and accuracy. Motorized Grease lubrication with sensor ensures the
operation reliability. User friendly design and 24VDC electric control system enables the accessories to attach easily.
The larger 6 point gibes are centered in slide and provides better resistance to off center loads. The user friendly
design and 24VDC electric control system allows for easy integration of auxiliary equipment and automation.
High torque transmission gears and rigid crank ensure long life and accuracy
High torque pneumatically operated single disc combined clutch & brake unit
Gear transmission runs in oil bath
All functions designed user friendly and electrical control system enables the accessories to attach easily
Accuracy meets JIS Grade – I
The Ultimate Possible Resistance To Slide Tipping & Off Center Loading These guides are designed with extra
length & surface area to provide best possible resistance to slide tipping caused by off center loading in the die
and most suitable for highly precise pressing applications. This increases tool life.
8. Link Motion Power Press bNLX Series
Application
Link Motion Power Press BNLX series is applicable for light, thin material for single and continuous operation such as
blanking, piercing, bending, forming. These products are suitable for transfer line.
Features
With link motion the slide velocity decreases by 40% during the working position of the stroke i.e. at BDC. The slide
velocity increases by 40% and maintains optimum production rates. This results in better quality parts at optimum
production rates.
The material slows more effectively during the non-working position. In addition, slow speed through the working
stroke reduces die impact, punch penetration, noise and vibration and it increases machine and die life.
Slide guides are designed with extra length and surface area to provide best possible resistance to slide tipping which is
caused by off center loading in the die.
The user friendly design and 24VDC electric control system enables the accessories to be attached easily.
With Link Motion the slide velocity decreases by 40% during the working position of the stroke i.e. at BDC, so the
material flows more effectively. During the non-working portion slide velocity increases by 40% thereby it maintains
high production rates. This results in better quality parts at higher production rates. In addition, slower speed through
the working stroke reduces die impact, punch penetration, noise and vibration, and it increases machine and die life.
9. Cross shaft Ring Frame Power Press bNXR Series
Application
Cross Shaft Ring Frame Power Press BNXR series is applicable for light and thin
material for single and continuous operation in blanking, piercing, bending,
forming and is suitable for transfer line. The larger 6 point gibes are centered in
slide and provide better resistance to the off center loads. The user friendly
design and 24VDC electric control system allows for easy integration of auxiliary
equipment and automation. The ring frame construction eliminates angular
deflection and provides an increased precision for progressive die application
thus reducing maintenance costs on tooling.
The Ultimate Possible Resistance to Slide Tipping & Off Center Loading
These guides are designed with extra length & surface area to provide best
possible resistance to slide tipping caused by off center loading in the die and
most suitable for highly precise pressing applications. This increases tool life.
11. CENTER GUIDING OF SLIDE
These guides are designed with extra length & surface area to provide best possible resistance to slide tipping which is caused by off Centre loading in the die. Ou r guides are most
suitable for highly precise pressing application. This increases tool life.
BALL JOINT PLAY ADJUSTMENT (60 Ton & above)
As per standard we provide check nut mechanism for adjusting the play in Ball Joint. With this function the play can be adjusted within 5 to 10 minutes. This facility improves
performance of machine and increase tool life and also Reduces break down time.
MOTORISED SLIDE ADJUSTMENT (60 Ton & above)
The motorized slide adjustment system is provided with imported thin brake Motor which operate through push button. This reduces tool setting time and this system provided in
production standards from 60 Ton and above.
DIE HEIGHT INDICATOR
The slide adjustment mechanism is an imported device fitted with 0.1mm Increment digital die height indicator. This facility provided with both Manual & motorized slide
adjustment as standard. Limit Switches are in built to stop at min & max limits with Motorized adjustment.
KNOCK OUT
Our design looks like a lever. It can take loads which are most suitable for heavy knocking. This facility includes single bolt stopper adjustment which Reduces die setting time and
provides better life and better load bearing Capacity.
HYDRAULIC OVERLOAD SAFETY
Our HOL Pump works on low pressure, which increases the life of pump and Seals. Parts are ground instead of machine finished.
DUAL SAFETY VALVE
We provide Dual Valve with bigger size of exhaust port and this gives better TDC stop accuracy thus increasing the clutch liner life.
MOTORISED GREASE LUBRICATION
Our lubrication unit is suitable for EP-1 Grade of Grease instead of Liquid/Special Grease. This reduces the running cost and the product becomes easily available. Our Pump
capacity is of 3Kg. The Progressive unit provided with a sensor which stops machine in case if the line is blocked.
Product features 1.
12. GLYCERIN FILLED GAUGES
Glycerin filled Pressure Gauges are provided for all pneumatic regulators with an objective to give better life and accuracy.
ELECTRICAL ENCLOSURE
As per standards we provide RITTAL enclosures which are IP 55 protected.
ELECTRICAL (24V DC)
As per standard all electrical components used / system works on 24V DC and CE marked. This makes the product easy for maintenance giving them life and better
performance.
PROGRAMMABLE LOGIC CONTROL (PLC)
As per standards we provide PLC with inbuilt display system, which shows faults and gives remedy also. It helps for easy maintenance and gives reduced break down time.
CAM LIMIT SWITCH DRIVEN THROUGH GEAR
In our machines Cam Limit Switch is driven through gears instead of sprockets & chain. This provides accurate signals to PLC with no chances of double stroking which
ensures safety for the operator. This facility provides safety and reduced maintenance and down time.
MISS FEED SOCKETS
Miss feed sockets are provided to turn the machine with automation line.
PNEUMATICS
All pneumatic items like FRL, air regulators, and fittings etc. are of SMC and are duly fitted in RITTAL enclosures. All pressure gauges are glycerin filled and visible from
front of machine. Pressure Switch Drain Cock and Safety Valves are provided wherever required. Air outlet provided for pneumatics tools as per standards.
COUNTER BALANCER LUBRICATION
We provide all the machines with manual lubrication device for counter balancing system which increases life of cylinders and seals.
Product features 2.
13. Rigid frame with less deflection
High torque transmission gears and rigid crank ensure long life and accuracy
High torque pneumatically operated single disc combined clutch & brake unit
Gear transmission runs in oil bath
All functions designed user friendly and electrical control system enables the accessories to attach easily
Accuracy meets JIS Grade – I
The Ultimate Possible Resistance to Slide Tipping & Off Center Loading.
These guides are designed with extra length & surface area to provide best possible resistance to slide tipping caused By
off center loading in the die and most suitable for highly precise pressing applications. This increases tool life.
Other Product features
14. Variable Stroke
Foot Switch
Knockout System
Photo Electric Safety
Pneumatic Die Cushion Bellow type
Anti-Vibration Mounts
Variable Speed through VFD
Quick Die Change System
Automation Line & Accessories
Power Take off Shaft
Optional accessories
18. Our Sales and Services customer lines are distributed across India for our customers, to provide them an
easy access to service personnel for their disposal. We also believe in an ongoing feedback system where we
stay in touch with our customers to receive and address feedbacks.
We believe that in order to excel in today's competitive marketplace our production process must be
integrated with research and development. We invest strategically to upgrade our production processes so
that we can achieve customer satisfaction and appreciation. We also believe in producing leading edge
machines which enables our clients to succeed in a competitive market.
Our Sales and Service solutions provides comprehensive, uniform and fully integrated set of solutions
including business intelligence and sales advices.
Sales & Services
19. Quality Control
The quality assurance system has a quality control department which ensures excellence in production process.
This department conducts a close examination, right from the stage of procurement of raw material to the distribution process. To further
strengthen the control on equipment, consistent efforts are made to upgrade our work systems at all the levels.
This system ensures strict adherence to specification from the raw material stage, wherein we check chemical as well physical properties.
During the examination process we ensure that all the raw materials that are accepted and passed are free from cracks and surface
discontinuities.
Quality Policy
We are known for producing one of the best Power Presses in the country. In order to attain excellence in our results we follow a strict
feedback and quality policy system which reviews our products at all levels of production. We are committed to achieve maximum customer
satisfaction and we stay in touch with all our customers.
We continuously upgrade our production process and we are very well acclaimed for the use of
Genuine Material
Production of Quality Parts
Adhering to delivery schedules
Up gradation of technology to produce excellent products Over the years we have been known for maximizing customer satisfaction by
providing best products at competitive prices
Quality
20. All our processes are tested by trained experts and the research and development department consistently stays in touch with the testing
department to upgrade our processes at appropriate levels.
The testing system ensures that:
Our products comply with the standard specifications required by the customers
QA/QC activities guarantee that the material supplied by us complies with the required standard specifications
Trained and qualified QC staff conducts inspection at every stage. Trained and qualified QC staff conducts inspection at every stage
All the employees are trained and well-equipped to perform the assigned tasks with proficiency and perfection
The inspection activity starts right from there beginning of material and continues through out the manufacturing process until final
shipment
All our products are checked with ring and plug gauges, micrometer, vernier calipers, slip gauges and specially designed gauges which are
periodically checked and calibrated
We keep are cord of our processes and the testing system ensures that all our products achieve an excellent quality in the final stage
Quality Testing
21. Our unit is built in a 30,000 square feet area which comprises of all the departments under one roof.
We specialize in Precision Power Press and we have installed the machines which provide the below mentioned expertise
• WMW Union Floor Boring Machine with Cross Travel of 8000 mm, Spindle Diameter 160 mm (Imported)
• CNC Turning Center Max Swing Diameter 800 X 2000 mm Length (Imported)
• CNC Flame Cutting Machine
• CO2 Mig Welding Machines
• Horizontal Boring Machine with Cross Travel of 1800 mm, Spindle Diameter 100 mm (Imported)
• Bed Milling with Travel of 1600 X 1000 mm (Imported)
• Vertical Turret Lathe of 1200 mm (Imported)
• Radial Drilling Machine (Imported)
• Hydraulic Surface Grinder (Imported)
• Crank Shaft Grinder 2000 mm (Indigenous, Export Quality)
• Overhead Cranes of various capacity
• Lathe Machines of various sizes
• Digital Measuring Instruments of various sizes
• Gauges of various sizes
• Master Plates of various sizes
Facilities
23. Our products have been purchased and appreciated by a vast number of clientele across the country. We have supplied our machines to many ancillaries of renowned
automobile companies which comprise of established brand names like Honda, Maruti, Mahindra, Hyundai, LG, Ashok Leyland, Renault, Nissan, Bosch, Bajaj and many
more.
Our Clientele
24. Swastik Engitech Pvt. Ltd.
Plot No.1/1A, Survey No.237/8,
Nr. Kishan Cement,
Bhagvati Bright Bars Compound,
Shapar - 360 024. Rajkot.
Gujarat - India.
Marketing : +91 81418 00218
Sales : +91 98250 76290
Email : info@bansalpresses.com / mktg@bansalpresses.com
Service : +91 97278 44308
Web : www.bansalpresses.com
Thank you
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