Syed ibrahim dilawer portfolio.

Mechanical Engineering
Design Portfolio
Syed Ibrahim Dilawer
((B.E) Mechanical, (M.S) Manufacturing Management, (M.B.A) Production Management)

INDEX

Mechanical Projects:- Welcome, and thank you for taking the
Analysis and design of Epicyclic
Gear Trains time to view my portfolio.
Designing SAE BAJA (ATV) The Goal of this portfolio is to give
Gear Box Design
V10 Engine Design you a deeper insight into my
Machine Design Components
experiences and skills I have gained
over my recent history.
Fuel Ejector
Open Differential
Universal Coupling It is my hope that this will allow you
Connecting Rod
Plumber Block to better assess how my skills can be
Steam Engine Crosshead applied to your company.
Industrial Projects:-
Convertible Table
Gym Bench Press
I would be happy to talk in more detail
Computer Table and can be reached using the contact
Miscellaneous information at the bottom of this page.

Syed Ibrahim Dilawer – Mechanical engineering Portfolio – Ibrahim_dilawer@yahoo.com - +44(0)7550279908

ABOUT ME
Quality focused Mechanical engineer offering a broad knowledge of design and Manufacturing processes, passionate about designing and
QA/QC, proficient in CAD modeling and Drafting with 1 year experience in designing gears in Solid works as a research assistant at MJCET
and 8 months experience as a mechanical QA/QC Engineer. Demonstrated ability to work as a team in multiple deadline bound projects. I am
driven by the desire to gain knowledge and work hard to achieve the desired goals. Completed B.E in Mechanical, M.S in Manufacturing
Management(Merit) and pursuing M.B.A in Production Management. Available for relocation
Objective: Seeking for the position as a Manufacturing Design Engineer within an organization that progresses dynamically and provides me
an opportunity to enhance my skills and update my knowledge.

Core Competencies
 1 year experience in designing in solid works as a research assistant at MJCET.
 8 months experience as a MECHANICAL QA/QC Engineer at HYFAB Ltd
 Proficient in the use of Solid works, Auto Cad, Solid Edge, Catia, Arena, FEA and Drafting Techniques.
 Proficient Knowledge of manufacturing processes and Technologies.
 Completed the following Courses:-
 SIX SIGMA: Green Belt
 ISO 9001-2008 Lead Auditor
 CSWIP 3.1
 BGAS Level 2
 ASNT-NDT- L-2 (MT, PT, RT, UT)
 Process Piping Course
 HVAC

Education and Qualifications
2014 VMU University, India (M.B.A Production Management-expected)
Principal modules:
Manufacturing Total Quality Management (TQM), Project Management (PM), Management Information System (MIS),
Production and Materials Management (PMM), Resource Management (R.M).

2011 University of Bradford, UK (M.S Manufacturing Management Engineering,2:1)
Principal modules:
Manufacturing Planning and Control (78%), Managing Knowledge in Organizations (78%), Risk Management (71%), Six Sigma for
Business Excellence (69%), Advance Manufacturing Technology (70%), Aerospace Manufacturing Management (73%).

Project:
“Development of performance measurement tool for automotive green supply chain”
Developed an excellent knowledge of key concepts in supply chain, risk management, knowledge management, manufacturing planning
and the manufacturing operations and techniques

2010 Osmania University, India (B.E Mechanical Engineering, 2:1)
Principal modules:
CAD/CAM, CAD Lab(Solid works, Solid edge, Catia), FEA(finite element analysis), Design of Machine elements, Engineering
Drawing, Machine Drawing, Production Drawing, Product Design and Process Planning, Manufacturing Processes, Mechanics of
Materials, Automotive Engineering.
Final year Project: “Modeling and Analysis of Epicyclic Gear Trains” using Solid works and Ansys.
Role: I was involved in designing and detailing of the individual parts of epicyclic gear train in Solid Works software, also calculating
loads on gears, giving presentation to tutors to describe the project and regular meetings with the team members to apply different
techniques to solve the issues regarding the development of the model.
Result: Successful Development and analysis of the epicyclic gear trains. Achieved „A‟ grade in the project
Developed an excellent knowledge on designing and analysing different components using solid works

INTERESTS, ACTIVITIES and ACHIEVEMENTS
 I like making 3d models in solid works; won 1st prize in Solid works modelling competition in Adsophos 2009
in(MJCET, Osmania University).
 President of the Club Mechanix in MJCET; Organized and Coordineted events of design and analysis using
SolidWorks.
 Organized and Coordinated two events of EWB Hyderabad chapter in MJCET.
 Co-ordinated two events in national level Adsophus 2008 in (MJCET, Osmania University).
 Team Lead of Advance Manufacturing Technology Group (College of Engineering, Bradford University).
 I like to Sketch in my free time, 8 of my sketches were published in Bradford University newspaper and were also
displayed in ART Exhibition in Bradford.
 I also love photography and editing photos, two of my photos were selected and displayed in the Gallery 2 exhibition in
Bradford and also won 1st prize in state level Picasa painting competition.
Work Experience
Mechanical QA/QC Engineer at HYFAB Industries
Overseeing and conducting the QA/QC activities which included
 Studying the engineering drawings and developing new drawings
 (ITP‟s) Inspection and test plan, Quality management procedure review
 Monitoring and inspecting the prefabrication works by the contractors including the inspection of incoming materials, material
handling, heat number transfer, Fit-up, welding activities, PWHT of welded joints, hardness test, PMI, reinforced pad test.

 Monitoring and inspecting the prefabrication works by the contractors including the inspection of incoming materials, material
handling, heat number transfer, Fit-up, welding activities, Post weld heat treatment (PWHT) of welding joints, hardness test,
PMI (Positive material identification), reinforced pad test, Orientation and Flush grinding of orifice flanges.

Graduate Student Researcher at University Of Bradford
 Research Project's included Sustainability Analysis, Performance Measurement, Supply chain Management and developing a
Performance Measuring Tool specific to Green Supply Chain in the Automotive Industry.

Research Assistant at MJCET
 Assisted in the project of Designing and Analysis of Gear Trains; modelled gears in solid works, conducted stress analysis, Conducted
load calculations on internal and external gears.
 Conducted modelling of different components.
 Helped in developing detailed drawings of various components.

Former member of SAE-BAJA 2010 - TEAM MJCET
 Fostered support in the form of designing components of an All-Terrain Vehicle – BAJA using SolidWorks, testing and fabricating it by
conforming to the regulations for SAE BAJA 2010, national-level competition, for Team MJCET 2010.

VOLUNTEERING
 Volunteering work in UK Online Training Centre in Manchester.
 Hyderabad Charity Fair.
 Ecoversity in University of Bradford.

PROFESSIONAL AFFILIATIONS
 Member: Institute of Mechanical Engineers (IMechE).
 Former member: Society of Mechanical Engineers – India, Engineers without borders.
 Former Member of SAE BAJA-MJCET


Design and Analysis of Epicyclic Gear Trains
Project Title:-
Design and Analysis of Compound Epicyclic Gear Trains
Aim:-
To Design Model and Analyze by Varying different Variables for a particular model for compound epicyclic
gear train(with all its components) taken from a real model so that the gears will not fail for a particular
power input and material.

Approach:-
 First all the dimensions of the Gears (i.e. sun, planet and annulus), shafts( input and output power
shaft), keys, Gear arms, keyways etc are calculated.
 In Designing we also calculate all the loads on all the Gears
and eventually on the complete Gear Train which included
dynamic, Static and Wear tooth loads manually.
 Designing Also included selection of the material for the
Gears.
 The Modeling in the project was carried on Solidworks and
analysis on Cosmos Solid works and Ansys.
 The manufacturing processes of the different components
were also determined.
 The Loads are calculated by varying the modules of the
gears.
 Power acting on the compound epicyclic gear trains is also varied and graphs are plotted to see the
load behavior.
 The plotted graphs can be used to verify the compound epicyclic gear train model for different
favorable conditions. This was developed as a chart which shows all the favourable conditions for
different set of specific gear trains.
 Manufacturing process of components were also determined.


Steps to Draw a Gear:-

 First the pitch circle, addendum circle, dedendum circle and root circle are drawn.
 Center lines are drawn and a point is located on the pitch circle. The distance of the point gives the
tooth thickness.
 The point on the pitch circle is joined to the center of the circle by a line. A vertical line also passes
through the same point. A line of 200 with the
vertical is also drawn; this indicates the
pressure angle.
 All the unnecessary lines are trimmed to form
half shape of the tooth profile. By using a
spline curve the tooth profile is formed
 Fillets at the radius of the tooth and the tip of
the tooth are given.
 The wire frame model of half tooth profile is
mirrored with respect to the vertical axis.
 Deleting and trimming all the unnecessary lines, circles and other entities; leaving only the tooth
profile and base circle. Give the command “circular pattern”.
 As the result of previous step we get the wire frame
model of the gear.
 Give the command “extrude Boss/Base”. The
command prompts to give the width of the gear.
Enter the value. We get the required model of the
gear.

Analysis:-


 By taking a particular material for the gear and by varying its module, power input etc, the different
loads (tangential, dynamic, static and wear tooth loads) were determined for all the gears(sun, planet
and annulus) in the epicyclic gear train.
 This was again done for various materials and all the different values were determined.
 These values were them plotted into graphs and the results were analyzed.
 A complete chart was created by which any gear with its preferable conditions could be selected by
analyzing all the variables.
 Simultaniously a saperate analysis on Ansys was also carried out

The above image shows the The image shows different loads acting in
The above image shows the section of
sectional vies of the epicyclic different modules of gears with particular power
two gears train
gear train input and a particular material.
Results:-.
The Complete Design with all the specifications of the gears were determined, all the loads were also
calculated. A complete working Model was developed in Solidworks CAD software with all its
specifications. Analysis of the epicyclic Gear Train was successfully completed with all its results collected
and presented in the form of charts. The stresses were also calculated with the help of Ansys. The
manufacturing process of different components were also determined.
The loads with respect to the module, material and power could be seen from the graphs and a complete
chart was created by which any gear with its preferable conditions could be selected by analyzing all the
variables affecting it.


Designing SAE-BAJA (All-Terrain Vehicle)

Project Title:-ATV (All terrain Vehicle)
Main Aim:-To Design and Build the ATV for Team MJCET and win the SAE-BAJA
competition.
My responsibilities:-To design the framework and other components of the All-Terrain vehicle
taking into account the Standard specifications and rules of SAE-BAJA.

SAE-BAJA Specifications

At the race

Below is the analysis of SAE vehicle
Frame in the intermediate stage

Below is the Drawing of SAE vehicle
Frame with three standard views and
one isometric view.

The above image is the rendered vervion of the
ATV Designed in the Solidworks CAD software
The few important features used in the modeling
of this component are the structural Member in
Weldments (Solidworks), Trim and other basic
features.

Results:-A successful framework and other components design, analysis was carried out and an All-Terrain Vehicle
was built for the SAE-BAJA competition. The team won 26th position out of 173 teams participating in the
competition.


Two Stage Gear-box

Project Title:-Gear Box Design

Aim:-To design the gear box with all its components with assembled final
product and with including Drawings.

Result:-A complete Two Stage Gear Box was designed including the
assembled product and Drawings and Presentable Rendering with motion
analysis.

The Above Picture is a rendered version
of the Gear box Designed and Modelled
in the Solidworks CAD software


The above images are the rendered version, with and without the outer gearbox cover
The screws of the assembly are hidden for
the purpose of clarity

The above image is the exploded view of the The above image is the exploded view shown as a
gearbox Drawing in Solidworks with BOM included.

Engine
Project Title:-V-10 Engine

Aim:-To design the v-10 Engine with all its components with assembled final
product and with including Drawings.

To design a complete V-10 Engine (excluding the timing belt and some other
components) was designed including the assembled product and Drawings and
Presentable Rendering with animation. This was a modeling project.

The Above Picture is a rendered version of
the V10 Engine Designed and Modelled in
the Solidworks CAD software


Few Engine Components
2 inlet and 2 exhaust valves openings for each cylinder

Grooves for the cam
shaft connected to the
followers and to the
inlet or the exhaust
valves
Fuel Injector
Few components have been omitted from the design
Pump for clarity

Valve
Timing Pulley

Cover
Fly wheel

Connecting
Piston Head Engine body with piston Air inlet valves Outer cover
Rod
grooves

Oil Pan
Crank Shaft Cam Shaft Fuel Rail

Engine Assembly Component locations


Engine Assembly Stages

The above image is the exploded view of the engine The above image is the exploded view of the engine
assembly assembly with BOM in the Drawing Sheel modeled in the
Solidworks

Results:-To design a complete V-10 Engine (excluding the timing belt and some other components)
was designed including the assembled product and Drawings and Presentable Rendering with
animation. This was a modeling project.


Fuel Injector
Project Title:-Automotive Engine Fuel Injector

Aim:-To design the automotive fuel injector

The above image is the exploded view of the Fuel Ejector assembly

Result:-Successfully designed the automotive fuel injector
with the help of solid works CAD software with all the
drawings of parts and assemblies The above image is the exploded view of the Fuel Ejector Drawing
assembly


The Open Differential
Project Title:-Open Differential

Aim:-To Design and model the open differential.

Below is the Eploded view
of the open differential
assembly with BOM in the
Drawing sheet modeled in
Solidworks

Above image is the Rendered version
modeled in the solidworks with and
without the cover.

Result:-Successfully designed the Open
Differential with the help of solid works
CAD software with all the drawings of
parts and assemblies


Universal Coupling
Project Title:- Universal Coupling

Aim:-To design and model the Universal Coupling

Rendered model of exploded
Universal Coupling

Rendered model of Universal
Coupling assembly modeled in
Solidworks

Result:-Successfully designed the Universal
Coupling with the help of solid works CAD
software with all the drawings of parts and
assemblies.
Above is the Universal joint with exploded view, isometric view
and three standard views shown in the Drawing sheet in
Solidworks CAD software


Connecting Rod
Project Title:-The Automotive Connecting Rod

Aim:-To design and analyze the Automotive Connecting
Rod

Above is the rendered model of Connecting
Rod designed in Solidworks

Result:-
Successfully designed the Connecting Rod with the
help of solid works CAD software with all the
drawings of parts and assemblies

Above is the Universal joint with exploded view, isometric view


Plumber Block
Project Title:-Plumber Block

Aim:-To design and analyze the Plumber Block

Above is the rendered model of Plumber
Block Assembly designed in Solidworks

Result:-
Successfully designed the Plumber Block with the
Above is the Plumber Block with exploded view, isometric view
help of solid works CAD software with all the
drawings of parts and assemblies Solidworks CAD software


Steam Engine Crosshead
Project Title:-Steam Engine Crosshead

Aim:-To design and analyze the Steam Engine Crosshead

Above is the rendered model of Steam Engine
Crosshead Assembly designed in Solidworks

Result:-
Successfully designed the Steam Engine Cross with
the help of solid works CAD software with all the
drawings of parts and assemblies Above is the Plumber Block with exploded view, isometric view


Industrial Products
(Convertible Table)
Project Title:-Convo Table

Aim:-To design a convertible Table for a small apartment which could be used as a
small and large table with minimum raw material and which was not expensive.

Description:-This was a small project done in a CAD design competition.

Analyzing Problems:-The general convertibles are very expensive, heavy and
complicated in design

Solution:-To Design a convertible which addresses all the above problems. Brainstorming few ideas


Simple, Cost effective and elegant

The above image shows the procedure, how to fold the convertible table.


Isometric View Side View

The full long convertible table is thrice the
length of the table when it is folded.

Bottom view

Isometric View Side View

The above image shows the analysis of the table supports which was
tested for some higher forces on the table
The above images are the different aspects which
will influence the sustainability of the material
which was selected with the help of solidworks.
A report was also created showing the improved
sustainability options of the new material selected
and its effects on the environment.

Results:-A convertible table was successfully
designed which addresses all the problems which
other tables had with presentable catalog,
Drawings, manufacturing processes, sustainability
report and analysis of the final product.

The convertible table was designed for the small
apartment was simple, Cost effective and elegant
in design.
The full table when it will be converted to a mini
table will be three times shorter than before saving The above image is the drawing of exploded view in the drawing
more space in the appartment sheet with BOM done in solidworks


Industrial Products
(Bench Press)
Project Title:-Bench Press

Aim:-To design and analyze the Bench Press with all the bench press part drawings.

The above sketch is the rendered The above sketch is the exploded
version modeled in Solidworks. rendered version of Bench Press
modeled in Solidworks.


The above sketch is the rendered version part model of frame,
modeled in Solidworks.

The above sketch is the part model of the Bench The above sketch is the Part
Press modeled in Solidworks. drawing of the frame of Bench
Press.


The above images are the different aspects
The above sketch is the Part drawing of
which will influence the sustainability of the
the frame modeled in Solidworks.
material which was selected with the help of
solidworks.

Results:-A Bench Press was successfully designed with
Drawings and analysis of the final product.
A Sustainability report was also created showing the
improved sustainability options of the new material
selected and its effects on the environment.
The above image shows the intermediate
analysis of the weight bar which was
tested for some higher weights on the bar


Industrial Products
(Computer Table)
Project Title:-Bench Press

Aim:-To design and analyze the Bench Press

Sliding Mechanism
for the keyboard
base

The above image is the rendered The above image is the exploded
version of the assembled rendered version of the assembled
computer table modeled in computer table modeled in
Solidworks. Solidworks.

The below image is the Exploded version The above image is the assembled
of the assembled computer table modeled computer table modeled in Solidworks.
in Solidworks.

Results:- A Complete Computer Table with all the parts were modeled including all the assembly
drawings and Sustanability material options.


Miscellaneous
In my free time I like to model 3d objects in solidworks, few examples are shown below.
Toy Car Outer Frame:-

Rendered image done in Solidworks Car Model Designed in Solidworks
Some of the important features used in this model are surfaces, Surface trim etc

Bath Tub Frame:-

Rendered image done in Solidworks Bath Tub model designed in Solidworks
Some of the important features used in this model are Loft extrude, Loft cut etc

The Energy Savings Light Bulb

The real life image of an Energy Savings
The Solidworks model Designed image of The Solidworks Rendered model image of
Light Bulb
an Energy Savings Light Bulb an Energy Savings Light Bulb
Some of the important features used in this model are Loft, extrude etc

Tire with Rim:-

Rendered image done in Solidworks Tire and Rim modeled in Solidworks
Some of the important features used in this model are Revolve base boss, Circular Pattern etc etc

The Groove Pendant

Aim:-To Design Groove Pendant, a product of the Architectural Lighting Works under
suspended category.

Approach:-To Model the product with the help of the downloadable content from the
main site of the company

Groove Pendant

The above image is the product information page for Groove Pendant
from the main Company site of Architectural Light Works


The above image shows the sketch (as a picture) of the
Groove pendant was inserted into the solidworks for Company image of the product Modeled in solidworks/Sectional View
reference for the shape of the product as the specifications
were unavailable

Result:-
Successfully modeled the
Groove Pendant product of the
Architectural Lighting Works
Company

Company image of the product The above two images are modeled in Solidworks (Normal,
Rendered
I would be happy to talk in more detail and can be reached using the contact information given below.

Syed ibrahim dilawer portfolio.

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