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Pressure Vessels – Non Code
• Pressure test – build a vessel with whatever steel is
  available and pressure test to a certain pressure for
  rating.
• Use pressure formula to calculate thickness.
   – Little or no factor of safety
   – No efficiency factors for welding
• Made to code without stamp
   – Complete code testing with paperwork but no
     stamp
   – Calculations and pressure test no paperwork, no
     x-ray, etc.
Pressure Vessels – Non Code TIGG
         • TIGG Corporation uses ASME code
           calculations to verify steel thickness
           on all standard liquid phase
           equipment.



         • Use ASME Certified welders to
           complete vessels.
         • Use ASME certified steel SA-516-70
Pressure Vessels – ASME Code
                             History
                             • Boiler explosions were common in
                               the 1800’s to early 1900’s
                             • By early 1900’s thousands were
                               killed across the United States.
                             • Commonwealth of Mass. Enacted
                               the first set of rules.
                             • 1911, ASME Recognized the need
                               for uniform rules regarding design
Keene, NH Boiler Explosion
                               and build of pressure vessels.
      May 22, 1898
ASME Codes & Standards
   •   Section I – Power Boilers
   •   Section II – Materials
        – Part A; Part B; Part C; Part D
   •   Section III – Rules for Constr. of Nuclear Power Plant Components
        – Div. 1 – 5
   •   Section IV – Heating boilers
   •   Section V – Nondestructive Examination
   •   Section VI – Recommended rules for Care and Operation of Heating
       Boilers
   •   Section VII – Recommended guidelines for Care of Power Boilers
   •   Section VIII – Pressure Vessels
        – Div 1; Div 2; Div 3
   •   Section IX – Welding and Brazing Qualifications
   •   Section X – FRP Pressure vessels
   •   Section XI – Rules for In-service Inspection of Nuclear Power Plant
       components
   •   Section XII – Rules for Construction and continued Service of transport
       Tanks
   •   Code Cases
ASME Code – Section VIII Div 1
ASME Code – Section VIII Div. 1
      Common Heads
ASME Code – Section VIII Div. 1
  •   Materials of Construction
       – SA516-70           70,000 psi tensil
          • tough
       – SA36               58,000 psi tensil
          • Not so tough
       – SA240 – 304 SS     depends on temperature
          • Tough
ASME Section VIII Div. 1
• 2:1 elliptical head thickness calculation
      • t= PDoK/2SE+2P(K-0.1)
      • t = thickness
      • P = Pressure rating
      • Do = Outside diameter
      • K = Constant
      • S = Allowable stress value
      • E = efficiency factor
• Shell thickness calculation
      • t = PRo/SE+0.4P
ASME Section VIII Div. 1
• Other factors for design consideration
  – Structural components
     • Wind
     • Seismic
  – Nozzle loadings
  – Corrosion allowances
Questions?
Bill Bland
724-703-3020 X107
bbland@tigg.com

www.TIGGtanks.com

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Manufacturing Pressure Vessels to ASME Code

  • 1.
  • 2. Pressure Vessels – Non Code • Pressure test – build a vessel with whatever steel is available and pressure test to a certain pressure for rating. • Use pressure formula to calculate thickness. – Little or no factor of safety – No efficiency factors for welding • Made to code without stamp – Complete code testing with paperwork but no stamp – Calculations and pressure test no paperwork, no x-ray, etc.
  • 3. Pressure Vessels – Non Code TIGG • TIGG Corporation uses ASME code calculations to verify steel thickness on all standard liquid phase equipment. • Use ASME Certified welders to complete vessels. • Use ASME certified steel SA-516-70
  • 4. Pressure Vessels – ASME Code History • Boiler explosions were common in the 1800’s to early 1900’s • By early 1900’s thousands were killed across the United States. • Commonwealth of Mass. Enacted the first set of rules. • 1911, ASME Recognized the need for uniform rules regarding design Keene, NH Boiler Explosion and build of pressure vessels. May 22, 1898
  • 5. ASME Codes & Standards • Section I – Power Boilers • Section II – Materials – Part A; Part B; Part C; Part D • Section III – Rules for Constr. of Nuclear Power Plant Components – Div. 1 – 5 • Section IV – Heating boilers • Section V – Nondestructive Examination • Section VI – Recommended rules for Care and Operation of Heating Boilers • Section VII – Recommended guidelines for Care of Power Boilers • Section VIII – Pressure Vessels – Div 1; Div 2; Div 3 • Section IX – Welding and Brazing Qualifications • Section X – FRP Pressure vessels • Section XI – Rules for In-service Inspection of Nuclear Power Plant components • Section XII – Rules for Construction and continued Service of transport Tanks • Code Cases
  • 6. ASME Code – Section VIII Div 1
  • 7. ASME Code – Section VIII Div. 1 Common Heads
  • 8. ASME Code – Section VIII Div. 1 • Materials of Construction – SA516-70 70,000 psi tensil • tough – SA36 58,000 psi tensil • Not so tough – SA240 – 304 SS depends on temperature • Tough
  • 9. ASME Section VIII Div. 1 • 2:1 elliptical head thickness calculation • t= PDoK/2SE+2P(K-0.1) • t = thickness • P = Pressure rating • Do = Outside diameter • K = Constant • S = Allowable stress value • E = efficiency factor • Shell thickness calculation • t = PRo/SE+0.4P
  • 10. ASME Section VIII Div. 1 • Other factors for design consideration – Structural components • Wind • Seismic – Nozzle loadings – Corrosion allowances