1. Key Skills Profile Summary
Offering a career of nearly 30 years chronicled by well-earned
success in executing projects from Concept-to-Launch with focus on
Project Scope and rendering end-to-end solutions across multiple
industries such as Oil & Gas, Petrochemicals and Utilities Plants, Power,
Aluminium and Steel
Keen strategist with a flair for adopting latest technology, systems in
compliance with quality standards with expertise in swiftly ramping up
projects with competent cross-functional skills and on time execution
Proven competency to enhance the production & process operations
optimize resource & capacity utilization; escalate productivity & operational
efficiencies; while curtailing costs & expenses
Gained a vast exposure for working with premium clients such as BP
Hazzan, BP Iraq NV, ZADCO, PDO, OOCEP, Dragon Oil, Gazprom, CAIRN
Energy and PETRIXO Oil & Gas & multimillion-dollar projects.
Wealth of technical expertise in International Standards & Procedures
including API, ASME, ANSI, NACE, ASTM Codes and Industry Standard
Engineering Practices
Proven track record of utilizing process-oriented approach towards the
accomplishment of cost, profit, service and organizational goals
Soft Skills Education
MBA (Finance and Oil & Gas Management) from S.N Educational
Research and Examination Board, Coimbatore, India in 2012
B.E. (Mechanical) from University of Madras (Government College of
Technology), Coimbatore in 1985
12th from St. Xavier’s College, Palayamkottai, Tirunelveli in 1980
Career Timeline
Jul’92-Aug’93
Al Tawfeeq
Maintenance
Services, Bahrain as
Contracts Manager
Feb’96-Jul’97
Mott Ewbank Preece
Bahrain as
Consultant /
Mechanical Engineer
Apr’01-May’10
Aluminium Bahrain
B.S.C., Kingdom of
Bahrain as Senior
Mechanical Engineer
Sasakura
Engineering
Company (Japan)
Ltd. Bahrain as
Mechanical Engineer
Sep’93-Jan’96
ETA ASCON
Dubai as Senior
Project Engineer
Aug’97-Mar’01
Aqua Engineering
GmbH – Ovivo
Water as Site
Manager
Jun’10-Nov’11
Project Engineering
Plant Operations & Maintenance
Material Management
Field Expediting
Erection & Commissioning
Quality Management
Key Account Management
Strategic Planning
Team Building & Leadership
S. THANGAMANI
Manager Construction
Proficient in running successful method-oriented operations and taking
initiatives for business excellence through process improvement &
enhancement
stmani62@gmail.com + 96598558306 +919952129414
+965988989871501083292
971551239117, +919952129414
Communicator
Innovator
Thinker
Collaborative
Intuitive
Team Player
Dec’11- Feb 2016
Petrofac
International Ltd,
Sharjah as Field
Expediting Engineer
2. Work Experience
Sept 2016 – Still date Arabi Enertech KSC, Kuwait as Manager Construction
Dec 2011 - Feb 2016 Petrofac International Ltd., Sharjah as Project Engineer
Jun 2010 - Nov 2011 Aqua Engineering GmbH - (Ovivo Water) as Site Manager
Key Result Areas:
Spearheading complete plant/project operations right from planning, organizing to achieving the production targets
Streamlining activities from conceptualization to execution including finalization of technical specifications, procurement /
supply of raw materials, stage inspections, progress monitoring & manpower planning
Deploying various methodologies to analyse processes, recommending modifications to minimize escalations & rejection,
realize operational efficiencies, control costs and cycle-time
Implementing various techniques for waste reduction, entailing identification of opportunities, energy audits, analysis of
data, conduction of tests and implementation & post audits schemes
Directing installation & commissioning of various mechanical equipment & plant machines and tracking project progress
and taking steps for mitigating any risks
Identifying the contract requirements and preparing contract agreement / tenders for purchasing the resources required
for process enhancement of the plant
Taking stringent quality measures including preparation / maintenance of necessary documents to ensure compliance with
standards and customer requirements
Highlights:
Played a key role in improving raw material quality by taking initiatives such as verifying material specification, codes &
standards and material test certificates
Evaluated methods for BP Hazzan TEG package, ZADCO-UZ750 project as well as facilitated improvements in project work
which included packages & ensuring equipment’s delivery within scheduled time
Initiated successful development & implementation of material selection mechanism as well as cost reduction of material
specification by verifying activities related to material control systems along with design selection & quality control activities
Recognized for increasing in-plant capability by spare parts reduction of 10% through effective maintenance; was
appreciated for the same in Aluminium Casting plant by reducing the waste to 10%
Successfully handled audits for Quality & Environmental Management System, OHSAS areas of Aluminium Casting plant
Accomplished successful installation & commissioning of Alba Line 5 using Safe Start-up system and successfully achieved
5% process cost saving with enhanced production for plant during Alba Line 5 Safe Start up in 77 days
Acquired extremely important statutory approvals from concerned authorities including Quality & Environmental
Management System, OHSAS and Plant safe operation practice
Turned around the company from losses to a path of profitability with profits through effective project delivery
Previous Experience
Apr’01-May’10 Aluminium Bahrain B.S.C., Kingdom of Bahrain as Senior Mechanical Engineer
Aug’97-Mar’01 ETA ASCON, Dubai as Senior Project Engineer / Site Manager.
Feb’96-Jul’97 For Mott Ewbank Preece, Bahrain (Mott MacDonald U.K) as Mechanical Engineer
Seconded to Power Project Dept. Aluminium Bahrain B.S.C., Bahrain.
Sep’93-Jan’96 Sasakura Engineering Company (Japan) Ltd. Bahrain as Mechanical Engineer / Project
Engineer
Jul’92-Aug’93 Al Tawfeeq Maintenance Services, Bahrain as Contracts Manager
Sep’91-June’92 Klockner GmbH, Bahrain as Quality Assurance & Quality Control Engineer
Apr’90-April’91 Saudi Real Estate Company (SRECO), Bahrain as Installation Engineer
Apr’88-Mar ’90 A.A. Naas Industrial Services, Bahrain as Mechanical Engineer / Supervisor
Jun’87-Mar’88 Gitanjali Tubes Limited, Madras, India as Works Engineer
Nov’86-May’87 Bhilai Steel Plant, Steel Authority of India Limited (SAIL) as Trainee Engineer
Jun’85-Oct’86 General Engineering Works, Trichy- Bharat Heavy Electrical Ltd (BHEL) India as
Production Engineer
3. Trainings
SAP, MS Project, MS Office and BuildMe
PMP Training 35 Hours completed -Grey Campus
TQMI - Total Quality Management Internal Auditor
Hear Recovery Boilers & Desalination plant Operation & Maintenance Training by Sasakura /CCT /Technip
ALBA 5 Star Safety System & Risk Assessment Course (Auditing)
ISO 9000:2000E Quality Management System
ISO 14001:1996 Environmental Management Systems
OHSAS 18001 – Occupational Health & Safety Management System
Fire Sprinkler System Design Course - FM Global Insurance Consultants, UK
Alba Line 5 Safe Start up Team Member for 77days - ALBA Training Dept.
ALBA Desalination Plant Operation & Maintenance Training by WEIR ENTROPIE, France.
ALBA Distillate Water Post Treatments Plant Operation & Maintenance Training by ONDEO SA.
Aluminium Cast House Plant Operation and Maintenance Trainings – ALBA Training Dept.
Advanced Project Mgt. & Best Practices for Engineers – ALBA Training Dept.
Award received from ALBA Good Suggestion Scheme and GOLD cards.
Optimized Maintenance Strategies & BuildMe - Petrofac Training Dept.
Diploma in International Trading & Marketing – Exports Training Institute of Trade, India.
IT Skills
SAP for Project & Maintenance Planning and Spare Parts & Material Management
Microsoft Projects and Microsoft Office suite of Applications
BuildMe – Asset Integrity Material Management Software
Technical Skills
Power and Water Engineering: Gas Turbine, Heat Recovery Boiler (HRSG), Auxiliary Boiler and Seawater Desalination Plant
– RO, MSF & MED types and Utilities plants (Air Compressors and Seawater Intake system).
Aluminium Smelter Engineering (ALBA): Aluminium Reduction, Casting and Water treatment. Worked in Alba-Cast House
Reliability Engineering, Power Project Developments and Calciner & Marine Maintenance Departments (HRSG & Seawater
desalination & Seawater pumping and Intake system maintenances).
Oil & Gas Project Engineering & Maintenance: TEG package equipment of Heat Exchanger, Rebolier, vessels, tanks,
pipelines, structures Engineering, fabrication and assembly. Process plant maintenance activities. Plant Asset Integrity
Management
Professional Affiliations
Life Membership with Fellowship in The Institution of Engineers (FIE), Kolkata, India.
Executive Committee Member of the Institution of Engineers (India) – Bahrain Chapter (IEIBC) from 2001 to 2010.
(Conducted varies seminars and AMIE Exams in Bahrain)
Date of Birth: 21st January, 1962
Languages Known: English, Tamil, Hindi and Malayalam
Address: Petrofac International Limited, PO Box: 23467, Al Khan, Sharjah, UAE
Kuwait : +965 98558306 , India : +91 9952129414, : stmani62@gmail.com
4. ANNEXURE:
ORGANIZATIONAL PROJECTS:
For Arabi Enertech KSC, Kuwait
EPC Standby Service Contractor for KNPC – Kuwait National Petroleum Company, KSC.
Title: Clean Fuel Project Mina Abdulla Package
Role: Manager Construction
Key Result Areas:
Replacement of existing black oil piping to white oil services and construction of new IRT (Inter Refinery transfer) lines.
New IRT 24” Pipe line will be connected through Mina Abdullah Refinery, Mina Al-Ahmadi Refinery, and Shuaiba Refinery
totally 6 Km long
Existing Black oil lines to be removed and install new line within Shuaiba Refinery to Oil Pier area totally 16 Km long
Project planning, costing, Design and Engineering coordination to KNPC
Pipes & structural fabrication, pipe pack /supports and road crossing, piping erection and construction.
Valves refreshment and new installation work and pipe line commissioning.
Engineering design documents submission & approvals to KNPC, material procurement, Inspection, Progress follow-ups.
For Petrofac International Ltd, Sharjah: (www.petrofac.com)
Onshore Engineering & Construction (OEC), Sharjah: Station at Fabrication Shop, Malaysia
Title: BP Hazzan Project, Central Processing Facility, Oman
Role: Field Expediting Engineer / Construction Manager – Malaysia
Key Result Areas:
Field Expediting of Glycol Dehydration Packages (TEG) for Train 1 & 2 at Malaysia
Glycol Dehydration Skid Design and Engineering coordination to PROSERNAT (M) Sdn. Bhd and TEBODIN
Engineering Kuala Lumpur, Malaysia
Fabrication of Vessels and Heat exchanger by Jutasama and Skid structural & piping Fabrication by AMC, Malaysia
TEG Packages include Static Equipment’s of Glycol Hot & Cold Heat Exchangers, Gas /Lean Heat Exchangers, Surge
Drums, Flash Drums, Reboilers, Contactors, Strippers, Reflux Drums, Still Columns, Chemical Dosing Tanks and Filters
Vender’s documents submission & approvals, raw material procurement, Inspection-FAT, Progress follow-ups.
Coordination of Fabrication and Assembly of Static and Rotating equipment’s and Skids packages
Onshore Engineering & Construction (OEC)
Petrofac Emirates LLC, ICAD-1, Abu Dhabi Business Hub, Musaffah, Abu Dhabi, UAE
Title: ZADCO - UZ 750 - Islands Surface Facilities Project -EPC 2
Role: Field Expediting Engineer - UAE
Key Result Areas:
Coordination of project packages Field expediting of Engineering design documents & approvals, fabrication and project
progress monitoring as below packages:
Seawater Fine Filtration Packages- by ETA Process Plant -UK, NASH Engineering / Arabian Oasis & Future pipes
Gas Dehydration and Tag Regeneration Package-COMART spa/ Quality Internat. Sharjah
Oil Water Separation Package - Peerless Europe Limited & Prestige Engineering, Sharjah
Anchor Bolt Assemblies- Technical Metal Establishment, Sharjah and Fasteners supply - Triplefast Middle East
Fabrication of Structural Steel (stick-built), Handrails & Ladders-Perfect Engineering, Sharjah
Fabrication of U-Clamps & Anchor Bolts- Stars Line , Ras Al Khaimah, UAE
Over Head Cranes – STAHL Cranes System and Crane steel Fabrication by DANEM Oil & Gas, Dubai
HVAC Control Panel & Power distribution DBs/ Safe Area DB- ABB Industries, Dubai
Engineering Consulting Services: Petrofac, Sharjah, As a Project Engineer
Title: Yibal Khuff Gas & Budour Integrated Project, Petroleum Development Oman LLC
Preparing Project Proposal & Documents ITT Submission and Project Execution Plan & scope & schedule review.
Project Planning, Cost Time Resource development, Man-hours codes & Mobilization plan, Histograms etc.
Comparison and verifying specification with other projects scopes of RHIP, Yabal & Budour PDO Projects
Title: PETRIXO OIL & GAS LLC, Dubai, UAE
Client: Petrixo Biofuel Refinery, Fujairah, UAE.
Role: Project Engineer
Key Result Areas:
Project Management control of planning, Design coordination & progress reporting
Engineering Feed Design document receiving and approvals
Assist the Senior Project Manager for the smooth operation of project Engineering
Project design in Jetty import, export & biofuel & Rapeseed storage Silos, conveyors, Oil processing units, Power &
steam generation, Desalination plant etc. Project Closeout Report & Completion
Petrofac Facilities Management (PFMI) - Plant Asset Management, Sharjah.
5. (A specialized Oil & Gas Asset Integrity Management, Reliability & Maintenance Consultancy)
Title: ZADCO, PSIM Project, Abu Dhabi, UAE
Role: Project Engineer / Consultant
Description: Risk Based Inspection (Zirku Island, Upper Zakum Super Complex, Satah, Arzanah, Umm Al Dhalkh)
Key Result Areas:
Data population for the Risk Based Inspection (RBI) of static equipment’s, pipelines and PSVs form the P&IDs, process
data, GA & fabrication drawings, inspection of NDT and RT & UT evaluation reports
Maintenance project planning cost control and Monthly progress reporting to the client
Title: Development of Documentation for the Bhogat Operations
Client: CAIRN Energy, India
Key Result Area:
Developing maintenance activities of Generic Maintenance Strategies (GMSs), Specific Maintenance Strategies (SMSs),
Preventive Maintenance Routines (PMRs) for mechanical / Electrical Rotating Equipment’s. and O&M details
Title: Musandam Gas Plant (MGP) & Abu Tubul Gas Plant - Oman
Client: Oman Oil Company Exploration & Production LLC (OOCEP), Oman
Key Result Areas:
Develop and implement CMMS systems on two new build facilities of Gas Plant (MGP) & Abu Tubul Gas Plant.
Develop maintenance activities for the preparation of GMSs, SMSs, PMRs & reviews of Vendor O&M developments
Title: Dragon Oil, Turkmenistan - Asset Management Projects
Key Result Areas:
Work on the material management – develop equipment spare parts and site support requirements for installation for
the final Asset tagging of equipment’s
Work on building and validating the maintenance database in the BuildMe software
Title: Badra Maintenance Service Contract, Iraq
Client: Gazprom Neft Badra B.V., Iraq
Key Result Areas:
Develop maintenance and O & M inspection manuals for all the systems Trains
Develop maintenance strategies (GMSs, SMSs & PMRs) for plant equipment’s- gas turbines, compressors, generators,
Pumps, Well heads X Tree & Hydraulics system, HV & LV distribution, HVAC, E & I , their routing & mapping.
PMR routing and assigning the maintenance strategies from BuildMe software
Petrofac Facilities Management - Offshore Projects & Operations (OPO), Sharjah
Title: Inspection, Maintenance & Repair Contract of Rumaila Oil Field “ROO" A JointVenture of PETROFAC&CPECC
Client: BP – Iraq NV, Southern Oil Company in Iraq
Role: Project Coordinator – Visited Site Rumaila Oil Field, Basra, Iraq
Key Result Areas:
Project coordination with site Iraq and Engineering & Procurement departments for preparing design, specification, GA
drawings, project proposals and approvals for piping material, mechanical equipment’s & control valves
Coordination with Procurement departments for the purchasing for the material specification, receiving Quote from the
supplier and negations, submission and getting approval from ROO/BP Iraq
Engineering design coordination with Chennai design team, mechanical, E & IC, and QA & QC departments for the
preparation of material specifications, tender documents, MTCs, datasheets, ITPs and site clarifications for technical
issues and Quality requirements for mechanical and control valves, pressure safety valves, and piping materials
Issue certificates for material factory inspection, inspection release, and material technical verifications (test
certification, ITP etc.). Witness the hydro-testing of mechanical valves and piping materials, strip test, and NDE test of
PMI, MPI and UT, RT, etc. along with the QA/QC department
Assist in preparing subcontract documents for the fabrication of welding spools & repairs, vessels cleaning & painting
coating works, etc. and related construction management activities
Coordinate logistics and expediting activities with suppliers, shipping agencies (Pentagon Freight Services) for Iraq
Technical, PO and supplier coordination with Emerson, Metso Automation, Flowserve, Tyco Valves, Fortune Engg., Brady
PSVs, WEIR Engg., Petropipe, Lockwood, Technofit, Swagelok, Addos Klinger, KOSTCO, Smith International, Al Masood
Oil Services, Tareeq Al Hareer, etc.
For Aqua Engineering GmbH – Ovivo Water, Sharjah Branch, UAE (www.ovivowater.com)
Client: Federal Electricity and Water - Al-Zawrah Central Power Plant, Ajman, UAE
Role: Site Manager - R.O. Seawater Desalination Projects
Title: 7 MIGD Seawater R.O. Desalination Plants at FEWA, Al-Zawrah Power station.
Removal /Relocation of 3 MIGD Seawater R.O. Plants from FEWA Fujairah to Al- Zawrah, Ajman
Key Result Areas:
Responsible for the project engineering design, preparation of specifications, drawings, and project proposals
Support and assist the Project Manager for the smooth operation of project Engineering and site Erection
Liaise with designers, consultants, manufacturers and the construction team
6. Undertake project planning, scheduling, monitoring using MS Project and prepare monthly project progress reports
Supervise the progress of work, plant erection, supervision inspection, testing and commissioning
Coordinate with subcontractors of civil buildings, mechanical, electrical & Instr. and DCS
Prepare the plant testing and pre-commissioning documents and witness those activities.
Familiar with pumps (KSB/ABB, Grundfos), pressure vessels (Codeline), Membranes (Hydranutics), pressure exchangers
(ER), DM Filters, Atlas air compressors, Blowers, US Johnson Screens, Valves, Victaulic couplings
Sea Water Intake On/off shore marine work of Johnson Intake Screen and HDPE piping work installation and Brine
outfall GRP lines – offshore Civil works
Plant design layout & Piling engineering coordination with sub-contractors manufacturers, suppliers and client
Fabricate and Install steel tanks & structures, dual media filters – rubber lining, stainless steel, super duplex steel,
carbon steel, HDPC, GRP, PVC piping and coordinate for the FEWA inspection
Conduct a feasibility study for plant inter-connection to the existing plants, prepare the proposal and seek approvals
Aluminium Bahrain B.S.C., Kingdom of Bahrain (www.albasmelter.com)
Title: ALBA Infrastructure & Engineering Department & Alba Cast House Production Department:
Role: Senior Mechanical Engineer
Key Result Areas:
Aluminium production process study and review of design and quality of the final product of billet, slab, standard & T -ingots
and Properzi bars packing, loading molten Aluminium metal transportation and pouring into furnaces
Responsible for the Cast House Reliability Engineering & all projects completed within agreed specification.
Project feasibility studies; Design, engineering, specification, drawing, project proposals and approvals
Estimation and approval of project Blitz, CEP, MMP, capital expenditure and RFT using by SAP Project Management
Prepare tender documents, evaluation, negotiations and finalizing bids
Liaison with designers, consultants, manufacturers and construction team and plant testing & commissioning
Familiar with International Standards, codes and practices for the engineering
Project planning by M.S projects, scheduling, monitoring and supervising the progress of work.
Coordination with civil foundation, Mechanical, E &I, automation & process control systems
Familiar in FM Global Fire code and designs- Fire protection, deluge sprinkler installation &commissioning on NFPA
Responsible for Cast House production & maintenance, safety projects, plant and process modification & Improvements
Investigate and resolve accidents, plant safety related problems and implement risk assessments and ‘Safety Good
Suggestion’ scheme as part of project implementation
Implement ALBA’s 5 Star Safety, ISO 9000: 2000E Quality and ISO 14001:1996 Environment Management Systems.
Implement OHSAS 18001 Occupational Health & Safety Management System and Plant Auditing coordination.
Equipment & Products Handled in Projects:
Gas furnace 70 tons, VDC casting m/c, continuous casting properzi m/c, continuous casting lines, lifting cranes/ hoist, saw
m/c, water treatment plant, cooling towers, hydraulic oil, gas, air & chemical piping system
Ancillary equipment; e.g. sow, launders, filter box, Aluminium dross handling & waste disposals, raw material handling, gas
burners system and modified hand tools designs & plant improvements and special painting works
Title: ALBA Calcining & Marine Department, Seawater Desalination Maintenance
Role: Supervisor Mechanical Maintenance
Key Result Areas:
Ensure that the coke kilns exhaust flue gas is connected to the Heat Recovery Boilers and the resulting steam is used for
the MED desalination plant.
ALBA port-jetty from alumina, coke and liquid pitch raw material conveyor and storage handling system.
Coordinate the plant design, engineering, erection & commissioning along with Technip & Tebodin consultants
Set up preventive maintenance & planning systems for Greenfield Project in the SAP Maintenance Management
Manage, plan & carry out periodic planned preventive maintenance and annual shutdowns
Spare parts procurement and material stock control using SAP system
Prepare job safe practices, risk assessments, environmental controls eliminate hazards, prepare training and O&M
manuals, and train technicians for plant maintenance work
Coordinate maintenance & improvement of coke kilns, boilers, ship cranes & reclaimers
Interface engineering & plant improvements for alumina, coke conveyors and liquid pitch storage system.
Maintenance of Air compressor, heat exchangers, seawater pumps, steam pipelines, fire water & pumping station.
Equipment & Products Handled – Water, Coke, Alumina, and Liquid Pitch of Maintenance Work:
o Seawater desalination: MED type by Weir Entrope, France. TCD 4 x 2.346 and a total of 9.46 MIGD. Water
production = 10750 m3 x 4 = 43,000 m3 / day and Heat recovery boilers 2 x 120 ton supplied by CCT, Italy
o Seawater Intake system from Technip, Germany. Capacity: 3 x 10,000 m3 KSB pumps with 12 intake screens and
compressed air back wash systems
Electro-chlorination plant from Sespi, Italy; capacity: 3 x 13.15 kg/h, Chlorine 1315 ppm, and dosing 2 ppm
Potable water storage & distribution system supplied by Ondeo Industrial Solution, France
Familiar with Pumps – KSB, Ground force, evaporator, condenser, filters, air compressor, blowers. US Johnson Screen,
valves, couplings and piping SS, super duplex, GRP, uPVC, Chlorine and chemical dosing equipment’s
7. ETA ASCON - Power Project Division, Dubai, UAE (www.etappd.com)
Title: MEW 3M/96 Desalination Plant (total 10.5 MIGD) in Ras Al-Khaimah, Fujairah & Ajman
Gas Turbine Project: One GE Alstom 160 MW – Al Nakheel Power Station, RAK
3 MIGD Brackish water R.O. Plant Rehabilitation and Modification Projects, MEW, Ajman
Client: Federal Electricity and Water & Consulted by Tractabel, (Belgium)- DUBAI
Role: Senior Project Engineer / Site Manager
Description: The conversion of existing GE gas turbine power plant to combine the cycle with the heat recovery boilers
supplied by CCT, Italy and produce MED desalinated water
Key Result Areas:
7 x 1.5 MIGD (10.5 MIGD in total) seawater desalination plant MED-(TVC) by Sasakura Engg. Company Japan, 5 x 80
Ton/h heat recovery boilers, and 3 x 35 Ton/h Auxiliary boilers by CCT Italy and utilities plant
Design and coordination and approval with manufacturers, suppliers and client, FEWA
Design plant layout and foundations (feasibility study) of the power stations in RAK, Fujairah and Ajman
Plan, monitor, progress the project and report to clients attending the monthly progress meetings
Plant inter-connection feasibility study with existing plant gas turbines & modifications
Fabrication Coordination S.Steel evaporator, condenser, steel tanks, piping fabrication-painting and installation
In-charge for plant erection, commissioning, operation and maintenance of the plant up to the guarantee periods
Coordination with subcontractors of civil buildings, mechanical, electrical and instrumentation & DCS control
Plant testing & commissioning document preparation and witness with client and consultants
Plant operation & maintenance training to FEWA personnel for 1 year
Familiar with pumps KSB, pressure vessels, evaporator, condenser, boilers, filters, air compressor, and blowers. US
Johnson Screen, valves and SS, Super duplex, HDPE, GRP, uPVC piping, Chlorine and chemical dosing equipment’s.
Coordinate gas turbine erection & interface engineering by GE Alstom 160 MW to FEWA.
Modification work for fuel oil & gas pipelines and blower & cooling tower system works
R.O. Plant Rehabilitation and Modification of Pumping system, Stainless steel piping and RO Membrane leak repairs &
plant Improvements and handover to FEWA
For Mott Ewbank Preece (Mott MacDonald Consultants, U.K) Bahrain (www.mottmac.com)
Title: ALBA Pot Room 3, 76 Pot Cell Expansions- Reduction Lines-3.
Title: ALBA Gas Turbine Power Station – 4
Clients: Aluminium Bahrain B.S.C., Kingdom of Bahrain
Role: Mechanical Engineer
Key Result Areas:
76 pot cell, gas beam, anode beam, and anode clamps, steel structures & Aluminium bus bar fabrication QA/QC
inspection, assembly & commissioning. Auditing QA/QC reports according to ISO 9000
Erection of Gas Turbine (GT-13E2 series 160mw) by Alstom-ABB and BOP of the plants
Inspection, alignment of shaft & coupling, stack fabrication-painting, insulation and erection works, pipeline works
gas, water and air & fire lines
Bahrain Urea Project, Gulf Petrochemical Industries Company – Through Mitsubishi Co, Japan
Sea water intake system-screen band, scraper, seawater pump and equipment erection
Responsible for related civil works, structural steel & piping fabrication and Urea ducts and erection
Erection of Urea reactor, reclaimer, compressor and pumps alignments
For Sasakura Engineering Company (Japan) Ltd. Bahrain (www.sasakura.co.jp)
Title: Ministry of Power and Water, Bahrain
Title: Bahrain Petroleum Company (BAPCO) Refinery, Bahrain
Role: Mechanical Engineer / Project Engineer.
Key Result Areas:
Installation of the 8th train of R.O. desalination plant at Ras Abu Jarjur with a capacity of 8,000 m3/day
Installation of the R.O plant at Bahrain Petroleum Company (BAPCO) Awali with a capacity of 400 m3/ day
Installation of sea water desalination plant no. 4 (MED) for BAPCO with a capacity of 1635 m3/day
Rehabilitation of the MSF desalination plant nos. 1 & 2 multi-stage flushing (BAPCO) with a capacity of 2 MIGD
Project planning, engineering, supervision, testing & commissioning of the plants
Detailed engineering & site modification of plant interface approvals with clients
Equipment’s installation, alignment of high-pressure pumps & Recovery turbine, vessels and DuPont membranes
Fabrication of RO plant pipelines GRP, CS & Stainless Steel & Steel structures and (QA/QC) & painting works
Project coordination with MEW & SWECO and contractors of Mechanical, Civil, Electrical, Instrumentation-DCS
RO plant performance test & maintenance of the plants up to 1 year guarantee periods
Coordinating feasibility study for the MEW-Aldur RO plant improvements
Work included installation of evaporator, condenser, thermo-compressor & pumps tube sheets, re-tubing work (Copper
+ Nickel & Titanium), tube expanding, testing and commissioning works
Existing plant failures / process analyzing with plant design & engineering of the desalination plant and submit those
reports to the head office in Japan and implement the recommendations of plant performance test in the plants
8. Equipment’s erection of pumps KSB, Ebara, Honda and pressure vessels, membrane – DuPont, Evaporator, condenser
DM filters, air compressor, blowers, valves and SS & super duplex piping, Chlorine and chemical dosing
For Al Tawfeeq Maintenance Services, Bahrain (www.altawfeek.net)
Role: Contracts Manager
Individual handling of Mechanical division, business development and Maintenance Project feasibility studies.
Handle engineering, tendering, negotiations & contact finalization for various projects BAPCO, BANAGAS & ALBA.
For Klockner GmbH, Bahrain:
Title: Alba Pot Line 4 Smelter Expansion (Carbon & Reduction Departments)
Clients: BECTEL Consultant & Aluminium Bahrain B.S.C., Kingdom of Bahrain
Role: Quality Assurance & Quality Control Engineer
Key Result Areas:
Responsible of QA.QC activities for steel & piping fabrication, welding, painting and erection works of 5,500 Tons.
Structural Building and structural steel and Alumina Silos – 12,500 T capacity, 20 m dia and 26 m high -2 nos
One (1) Coke Silo – 5,000 T capacity, 25 m dia and 26 m high
Raw material handling Coke, Alumina & Fluoride storage & transformation and Exiting Ropeway & Buckets modification
Equipment’s of Belt & screw conveyor system, Coke hammer mills and Dust Collectors.
Site Co-ordinate and Inspection with subcontractors, consultants and clients – Bechtel and Alba.
For Saudi Real Estate Company (SRECO), Kingdom of Bahrain:
Title: Saudi Arabian Embassy – Building Services
Role: Installation Engineer
Key Result Areas:
Undertake installation of building steel structural fabrication, erection and A/C duct and piping, firewater sprinkler
system, plumbing works and utilities.
Responsible for concrete Quality control of testing and design strength monitoring, and analyses
Responsible for the maintenance of construction equipment and tower crane machinery.
A.A. Naas Industrial Services, Kingdom of Bahrain. www.nassgroup.com
Title: NEI – Power Projects, UK - Aluminium Bahrain B.S.C., Kingdom of Bahrain
Bahrain Petroleum Oil Company and Bahrain Natural Gas Company’s projects
Role: Mechanical Engineer / Site Supervisor
Key Result Areas:
In- charge of Steel Fabrication Workshop: Steel structure & piping fabrication and QA/QC, manpower, progress &
maintenance work, and tanks, Silo, piping works for ALBA, BAPCO and BANCO projects Fabrication works
Alba Power Station-2: The conversion of existing ALBA - GE gas turbine power plant into combine cycle with heat recovery
boilers supplied by NEI – Power Projects, UK (Seconded to NEI-ALBA site work)
Responsible for the erection of gas turbine generator building structural steel extension & Column strengthening. Gas
exhausts chimney/duct, damper, expansion joint, painting works, insulation, erection & modification work
Installation of five (5) HRSG Boilers of 42 tons: Economizer, Evaporator supper, heater and LP & HP drum assembly,
Steam Turbine, pumps, tanks, stacks, condenser, pipe-racks and related pipe work welding and erection works. Boiler
ducts and GT casing Insulation Installation works. Plant commissioning and handover
Structural Steel and Pipe line Fabrication, Water Treatment Plant commissioning and ALBA, BAPCO and BANCO projects.
Experience in INDIA
For Gitanjali Tubes Limited, Madras, India
Role: Works Engineer
Workshop in-charge for design & fabrication of structural steel, pipeline works and tanks
Estimating and quoting for mechanical works
For Bhilai Steel Plant, Steel Authority of India Limited (SAIL), India www.sail.co.in
Role: Trainee Engineer
Maintenance Technics of heavy equipment’s, raw material transportation – rail, conveyor handling
Awareness of steel process, blast furnace, steel rolling & wire mills, continuous-casting process, coke oven process,
chemical handling, Power station maintenance activities
For General Engineering Works, Trichy - Bharat Heavy Electrical Ltd, (BHEL), India
Clients: BHEL Projects, Trichy, Tamilnadu
Role: Production Engineer
Responsible for the workshop & projects – structural steel design, fabrication and installation of ‘Nuclear Dust-free
Glazed Cabin Project’ for BHEL
Fabrication of Aluminium / glass doors, windows and false ceiling works at BHEL