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Three words to describe who we are,
what we do, and how we do it.
thyssenkrupp is proud of its contribution to the One World Trade Center. For this new American monument
we designed and installed 12 escalators and 71 elevators – and we also supplied the material for the spire.
... is part of our identity. It describes how we think.
In the factory, in the office, in every location worldwide.
It means developing solutions for our clients – both
big and small. Today and tomorrow. As a diversified in­
dustrial group we deliver reliable, premium products,
services, and solutions – on time and at affordable prices.
We know our clients and their markets. We invest in
important technological innovations and in this way
help make the world a little better. We are a reliable
partner – that is our promise.
For over 200 years we have been shaping industrial history.
From this history comes our strength and our knowledge. But a
prestigious past is not enough to take on the challenges of the
future. Which is why we are thinking today about what we want
to accomplish tomorrow. We know now what the future world
and our clients need. We are developing sustainable solutions
to meet future demands, improving what already works and
revolutionizing industries to make lives better and to give our
customers a competitive advantage.
#urbanspaces
We live in the century of megacities. In just a few years two-thirds of
the global population is expected to live in cities. The need for efficient,
intelligent, and sustainable transportation solutions is constantly
growing. This is a tremendous challenge for society but also a great
opportunity that we are already taking advantage of.
Page 14: MULTI
Page 18: ACCEL
Page 34: Cement production facilities
Page 38: MAX
#smartenergy
At thyssenkrupp we are intensively researching new ways of obtaining
and storing energy from alternative sources. We develop and realize
energy-efficient concepts in all areas of life – worldwide.
Page 24: Smart storage
#artofengineering
... means developing solutions. Our engineers see themselves as innovators,
developing important technological innovations today for the challenges of
tomorrow. Innovations that are visionary, reliable, and efficient.
Page 12: Slewing bearings in ocean liners
Page 22: InCar®
plus
Page 30: Fully mobile crushers
Page 32: Steer-by-wire
We share our knowledge, combining and leveraging it to create
innovations – beyond the borders of individual companies,
industries, and nations. Our enterprises profit from cooperation
and collabo­ration across different divisions and departments.
“together” is a promise to our clients, our partners, and each
other. We trust and are trustworthy, working as a team, learning
from one another and developing collectively. Because the
greatest goals can only be achieved together.
Made of two aluminum layers and a polymer core, our ALUCOBOND®
panels are light, stable, weatherproof, and resistant to impact and
fracture. Ideal for facades, balconies, roofs, etc.
Intelligent, efficient, and fast: thyssenkrupp’s elevators travel
at a speed of up to 10 meters per second and can reach the
100th floor in less than a minute. Their regenerative engines
win back brake energy while traveling downwards and feed
this energy into the building’s electrical system.
Our high-pressure pasteurizing technology keeps food fresh
much longer while maintaining its nutritional value.
TetraFlex, our new construction concept for wind turbines, makes
it possible to build 200-meter-high towers that produce twice as
much energy per year as standard turbines.
One of 1800 different types of steel delivered
by thyssenkrupp was used to build this roof.
8000 energy-efficient LED modules from thyssenkrupp use just
1500 watts – a fraction of what standard illuminated signs consume.
One-third of all trucks are equipped with forged crankshafts pro­
duced by thyssenkrupp. In contrast to standard cast crankshafts,
forged crankshafts are far more durable and lighter.
To ensure that enough food is delivered to the megacities of the
future we are constructing high-performance, energy-efficient
facilities for our clients in the fertilizer industry.
Our engineers are capable of accurately simulating crash tests
on computers – down to the micrometer. thyssenkrupp provides
the automobile industry with important expert knowledge.
High-manganese steel from thyssenkrupp makes
automobiles up to 30% lighter, which means that
cars use less fuel and produce less CO2.
Lower weight, less fuel consumption, reduced CO2 emissions. Assem­
bled camshafts are up to 40% lighter. Over 100 million cars world-
wide are equipped with these engine components from thyssenkrupp.
This makes us the global leader in assembled camshafts.
At thyssenkrupp we are developing battery technologies that can store
up to 200 megawatt hours. This allows large amounts of regenerative
energy to be stored – something that was once impossible.
thyssenkrupp develops major mass-transportation projects,
for example equipping an entire new subway line with escalators,
moving walkways, and elevators.
Over 500 robots assemble the body of the smart fortwo. The produc­
tion system was planned, assembled, set up, and brought online by
thyssenkrupp – and we also programmed the robots.
1312
Find more information at: https://engineered.thyssenkrupp.com/
#futureofproduction
Optimizing production processes, minimizing environmental impact.
Developing methods that conserve resources and save energy.
Accelerating workflows to increase efficiency. The challenges we face
are extremely diverse. So are our solutions.
Page 16: Robots in the automobile industry
Page 26: Supply chain management
Page 28: High-pressure pasteurization
#sustainablemobility
Environmentally sustainable solutions in the fields of energy efficiency,
electric vehicles, and lightweight construction. For body, chassis, steering,
and powertrain. Increasing sustainability and performance while making
cars lighter and reducing costs – our technologies make us an important
partner in the automobile industry.
Page 20: Steel sandwich panels
Page 36: tk SunRiser
Slewing bearings
in wind turbines.
The slewing bearings found inside a wind turbine conduct
motion and transfer energy. Most turbines feature a
total of five such bearings: as many as two main bearings
in the rotor and a tower bearing by means of which the
nacelle of the turbine is kept facing the wind. In addition,
bearings connect each of the three rotor blades to the
hub, turning the blades into the wind to generate as much
energy as possible, or out of the wind if the turbine has
to be stopped. thyssenkrupp is one of the world’s leading
suppliers of slewing bearings. Seamless rolled rings
made of steel and non-ferrous metals as well as turntables
and structural elements round out the portfolio. These
components are used not just in wind turbines but in
mechanical constructions of all kinds – in cranes, tunnel
boring machinery, rail vehicles, telescopes, antenna
systems, and in aerospace technology.
#artofengineering
14 15
MULTI.
MULTI is revolutionizing the elevator industry. Based on
Transrapid technology, thyssenkrupp is developing arope-free elevator system in which the cabins move both
vertically and horizontally. In a single shaft multiplecabins can be operated independent of one another, thus
increasing the overall transport capacity of a shaft by upto 50%. The space that the elevator occupies in a building
can be reduced by a similar amount. MULTI providesarchitects with completely new possibilities in the planning
and design of buildings, allowing for higher structuresand entirely new forms and uses. In addition, MULTI
re­quires smaller shafts than standard elevators, which
can increase the usable floor and living space of a build­-
ing by up to 25%. A further advantage is that MULTI cab­
ins travel through the system at speeds of up to 5 meters
per second. This means that passengers have to wait no
longer than 15 or 30 seconds for the next available cabin.

#urbanspaces
16 17
Networked production.
Shorter innovation cycles and immense competitive pres­
sure in the automobile industry require speed, precision,
and flexibility in production. As a long-term partner of
automobile manufacturers, thyssenkrupp utilizes highly
automated production technology all over the world.
Whether it’s components, materials, or engineering ser­
vices – the key to the success of our products lies in
the production processes. At the same time, the safety of
our employees and the responsible use of resources are
absolute priorities. By digitalizing our manufacturing pro­
cesses we are redefining production environments:
humans and robots are working more closely together
than ever before. Production lines are virtually planned,
built, and operated to meet our clients’ needs. Multiple
production locations are combined to form a production
network. In this way we are able to increase our productiv­
ity and optimally serve our clients.
#futureofproduction
18 19
ACCEL.
ACCEL is thyssenkrupp’s groundbreaking passenger
transport system that makes public transportation more
attractive. The transport system is based on Transrapid
linear motor technology and impresses users with its high
capacity and speed – even for short routes and without
waiting. ACCEL transports up to 30% more passengers
than conventional moving walkways and can reduce
transfer times – for example in airports – by up to two-
thirds. The walkway accelerates from an initial 2.5 kilo­
meters per hour (1.5 mph) to a maximum velocity of 7.2
kmh (4.2 mph). This is made possible by a new kind of
pallet band. In the entry area the aluminum pallets are
positioned close together. As the speed increases they
separate, before shifting together again towards the end
of the walkway. Ideal for passenger transport in cities,
airports and for distances of up to 1.5 kilometers (just
under one mile).
#urbanspaces
20 21
Steel sandwich panels.
Which materials will shape the future? How will the next
generation of cars be manufactured? How can we con­serve limited resources? Our state-of-the-art engineering
is providing the answers to these questions. In developing
materials we utilize the most innovative approaches and
are pioneers in the use of hybrid materials. For example
Litecor®
– a polymer core encased in two thin steel plates.
This new material has the positive attributes of steel but
weighs far less, thus making cars significantly lighter, which
in turn reduces CO2 emissions. Or Tribond, a three-layersteel composite material with entirely new properties. It
makes it possible to reduce the weight of cars whilemaintaining the same level of safety. And to ensure that
our innovations perform in the production lines of the auto­
mobile industry as precisely as we have calculated, our
development engineers carry out complex test simulations.
#sustainablemobility
22 23
InCar®
plus.
With the research project InCar®
plus we are solving the
current and future challenges of automobile production.
In the framework of InCar®
plus, thyssenkrupp has devel­
oped over 40 groundbreaking solutions. Innovations for
body, powertrain, chassis, and steering that offer greater
ecological and economic advantages – especially in the
reduction of weight, fuel consumption, and CO2 emissions.
Thanks to their lightweight design, InCar®
plus solutions offer
savings potential of up to 40% while reducing costs by up
to 20%. As a diversified industrial group thyssenkrupphas expertise in material development, engineering, com­
ponent production, and the construction of facilities, tools,
and prototypes. Integrating these disciplines together yields
unique synergies and reliable and economical production
solutions that quickly establish themselves in the market.
#artofengineering
steering
CFK steering column
steering angle actuator
column EPS
assembled
metal steering rack
hybrid arm shaft
steer-by-wire
attachment element
bumper system
cockpit beam
engine cover
wheels
seats
door
conventional drive system
exhaust system
hybrid sliding cam element
low-friction camshaft
hybrid cylinder head cover
oil separation system (POSS®
)
chassis
integrated adjustable damping system
springs
shock absorber tubes
A-pillar
B-pillar
LITECOR®
potential analysis
side member
electric drive system
fuel cells
assembled gear shaft (eTDC)
high-strength electrical steel
acoustically optimized electric motor
assembled rotor
electrified rear axle
24 25
Smart storage.
How can regenerative energy be stored efficiently and
sustainably? This is now a crucial question, as the storage
capacity currently available worldwide will soon only
cover a fraction of global demand. For this reason at
thyssenkrupp we are working to optimize redox flow
storage technology. As a result it is now possible to extract
up to 80% of the electricity fed into this type of battery,
which is a remarkable rate of efficiency. At the same time
we are continuing our research into an electrolysis pro­
cess that can generate energy from hydrogen and thus
serve as a basis for power-to-gas technology. Here too
we have experienced great success. Surplus electricity
from renewable energy sources can be converted into
synthetic natural gas, which can then be fed into the nat­
ural gas network.
#smartenergy
26 27
Supply chain management.
Like a giant puzzle, a Boeing 747 is constructed of millions
of individual parts. Each stage of the production process
flows into the next. Since 1998 thyssenkrupp has exclu­
sively organized the entire supply chain for the materials
aluminum and titanium. In the field of aircraft construction
the contract with Boeing is one of the most comprehen­
sive of its kind worldwide. As a multinational system inte­
grator we are responsible for the entire supply chain,
reducing complexity and centrally coordinating material
deliveries. Component suppliers to Boeing from all over
the world – altogether over 500 companies – contact
thyssenkrupp directly when they need metals. The mate­
rial is then cut, packaged, and shipped to precisely meet
each supplier’s needs. Here thyssenkrupp follows the motto
“cut to size, just in time.” With over 40 service centers in
19 countries, thyssenkrupp’s aerospace division is present
on five different continents.
#futureofproduction
28 29
High-pressure pasteurization.thyssenkrupp has made it possible to keep fruit, vegetables,
and meat fresh for much longer without the use of pre­servatives. Smoothies, for example, stay fresh six times
as long. To achieve this food products are subjected towater pressure of up to 6000 bar. This corresponds to the
energy of a water column shooting 60 kilometers (more
than 37 miles) into the air. In this way the bacteria, fungi,
and germs that cause food to decay are denatured. Thepressure is evenly applied from all directions, thus allow­
ing the products to maintain their texture and flavor.This so-called HPP principle (“high-pressure pasteuriza­
tion”) has been known for some time. What’s new isthe technology developed by thyssenkrupp that renders
the method flexible and industrially viable on a largescale. Food producers can thus expand their delivery
range and enter new markets.
#futureofproduction
30 31
Fully mobile crushers.
In large open-pit mines hundreds of dump trucks are used
to move up to 400 tons of material daily. These trucks often
transport high-quality raw materials and waste over great
distances to unloading stations, where the material is made
smaller or collected in piles. To make this process more
economical and ecological, thyssenkrupp has now brought
the crushers directly to the open mines: fully mobilecrushers with fixed caterpillar tracks are filled with large
blocks of material. Such a machine can crush up to14,000 tons of material in just one hour. The crushed raw
material is then transported onwards by shiftable conveyor
belts. Three to four specialists operate the electricallypowered crusher-belt systems, thus replacing hundreds
of trucks. The effects are dramatic: a reduction of upto 350,000 tons in CO2 emissions annually and far lower
operating costs.
#artofengineering
32 33
Steer-by-wire.
thyssenkrupp is researching new steering technologies,
including steer-by-wire – a system in which there is no
continual mechanical connection between the steering
wheel and the wheels themselves. In the future steer-
by-wire will allow for completely new steering and assis­
tance functions in vehicles, making driving safer and
more comfortable. The system can be integrated more
flexibly than previous technologies into a vehicle’s
architecture and allows for entirely new space usage.
What’s more, steer-by-wire offers a single solution to
replace the great number of different steering systems
currently available. The new technology is an important
step toward autonomous driving – thyssenkrupp has
already equipped a test vehicle with the system.
#artofengineering
34 35
Cement production facilities.
Every year over four billion tons of cement are produced
worldwide – an extremely energy-intensive process that
usually involves the burning of such fossil fuels as coal,
gas, and oil. As a result the CO2 emissions of cement
factories are extremely high. To reduce these emissions
thyssenkrupp offers technologies and facilities for the
use of alternative fuels. Biomass, paper or wood, unneeded
raw materials, household and commercial waste – these
“alternative fuels and raw materials” can be used to eplace
large amounts of fossil fuels. The use of alternative fuels
increases the sustainability of new facilities, preserves
increasingly scarce fuel resources, and can ideally
lead to a 40% reduction in direct CO2 emissions in the
production of cement.
#urbanspaces
36 37
tk SunRiser.
A performance test in the wind tunnel is a must for
every new vehicle, including the thyssenkrupp SunRiser.
The solar car that was created as part of a collaborative
research project with the Bochum University of Applied
Sciences features impressive aerodynamics, thus mini­
mizing wind resistance and saving energy. The focus of
the project was the sensible use of energy, the conser­
vation of resources, and visions for sustainable transpor­
tation. In these areas electric vehicles will play a central
role and thyssenkrupp is researching many aspects of
this. One example is our long-standing support of the
Bochum University of Applied Sciences in the construc­
tion of solar vehicles. Integrated into the SunRiser
sport sedan are innovative technologies from different
company divisions, including shock absorbers, a light-
weight steel rollover bar, and electrical strips for the pow­
ertrain. With these innovations we’re helping bring sustain­
ability to the streets.
#sustainablemobility
38 39
MAX.
MAX is a groundbreaking innovation that enables pre-­
emptive service for elevators, cutting downtime in half.Based on Microsoft Azure IoT (internet of things) technol­
ogy, elevators are able to “communicate” with servicetechnicians. The system automatically indicates when
repairs or maintenance are needed. Service staff is in­
formed of any necessary replacement parts or repairsand of approaching scheduled maintenance. The MAX
system could make life easier for a billion elevatorpassengers worldwide, increasing both safety and availa­
bility. The time saved from improved elevator availability
could amount to as many as 95 million hours each year.

#urbanspaces
The thyssenkrupp elevator test tower in Rottweil, Germany has
a 232-meter (761 foot)-high public obser­vation plat­form – the
tallest in the country.
Helmut Jahn, the architect of our elevator test tower in Rottweil,
knows a thing or two about tall buildings: he has built, among
other soaring structures, the Sony Center in Berlin with its Bahn­
tower and the Trade Fair Tower in Frankfurt.
232
meter
For the over 13-kilometer (8-mile)-long rail tunnel under the Bosporus that will connect
Europe with Asia, thyssenkrupp has supplied 198 elevators and 165 escalators – for
1.5 million passengers daily.
13 kilometers
1.5 million passengers
73 elevators
12 moving staircases
For the new One World Trade Center in New York
thyssenkrupp developed 73 elevators and 12 moving
staircases. A collective project by engineers from
Brazil, Germany, the U.S. and Korea.
34 percentThe A-pillar developed by thyssenkrupp allows for a 34 per­
cent reduction in angle of visual obstruction. It is narrower,
10 percent lighter, and as stable as conventional models.
40 pioneering innovations
Our research project InCar®
plus has yielded over 40 pioneering innovations in powertrain, chassis
and steering, and body for the automobile industry.
thyssenkrupp’s highest regional office is
located in Oruro, Bolivia. Here our colleagues
work over 3,710 meters (12,000 feet) above
sea level.3,710
thyssenkrupp’s ship loading system in the Port of Narvik is
one of the largest and most advanced in the world. It can load
up to 11,000 tons of iron ore daily.
11,000tons of iron ore daily
Over 3,200 young people are
currently completing profes-
sional training programs at
thyssenkrupp. Over 100 instruc­
tors work with the students in
30 workshop training facilities
and 54 training centers.
3,200young people
five timesas large as the country of Monaco
Our steel plant in Duisburg is almost five times
as large as the country of Monaco. Every day four
blast furnaces produce over 30,000 tons of raw
iron. Annually some 12 million tons of steel are
produced here.
2,200 axles
every 45 seconds
In Puebla, Mexico thyssenkrupp
manufactures 2,200 axles every day
for the automobile industry – every
45 seconds a new axle is completed.
20 million tons
When used comprehensively, the so-called oxygen-depolarized
cathode technology that thyssenkrupp has helped develop can
potentially reduce annual CO2 emissions in industrial chlorine
production by up to 20 million tons.
CO2
The largest slewing bearing
made by thyssenkrupp for
rotating oil platforms weighs
190 tons – as much as a
blue whale.
190
tons
Company name
thyssenkrupp AG
Executive Board
Dr. Heinrich Hiesinger
Oliver Burkhard
Dr. Donatus Kaufmann
Guido Kerkhoff
Head of Supervisory Board
Prof. Dr. Ulrich Lehner
Commercial register
Duisburg HR B 9092
Essen HR B 15364
Value Added Tax number
DE 812656084
Address
thyssenkrupp Allee 1
45143 Essen
Phone: +49 (0)201 844-0
E-Mail: info@thyssenkrupp.com
Internet: www.thyssenkrupp.com
Press contact
Phone: +49 (0)201 844-536236
TK833e1.7.11.15DP
www.thyssenkrupp.com

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thyssenkrupp - What We Do

  • 1.
  • 2. Three words to describe who we are, what we do, and how we do it. thyssenkrupp is proud of its contribution to the One World Trade Center. For this new American monument we designed and installed 12 escalators and 71 elevators – and we also supplied the material for the spire.
  • 3. ... is part of our identity. It describes how we think. In the factory, in the office, in every location worldwide. It means developing solutions for our clients – both big and small. Today and tomorrow. As a diversified in­ dustrial group we deliver reliable, premium products, services, and solutions – on time and at affordable prices. We know our clients and their markets. We invest in important technological innovations and in this way help make the world a little better. We are a reliable partner – that is our promise.
  • 4. For over 200 years we have been shaping industrial history. From this history comes our strength and our knowledge. But a prestigious past is not enough to take on the challenges of the future. Which is why we are thinking today about what we want to accomplish tomorrow. We know now what the future world and our clients need. We are developing sustainable solutions to meet future demands, improving what already works and revolutionizing industries to make lives better and to give our customers a competitive advantage.
  • 5. #urbanspaces We live in the century of megacities. In just a few years two-thirds of the global population is expected to live in cities. The need for efficient, intelligent, and sustainable transportation solutions is constantly growing. This is a tremendous challenge for society but also a great opportunity that we are already taking advantage of. Page 14: MULTI Page 18: ACCEL Page 34: Cement production facilities Page 38: MAX #smartenergy At thyssenkrupp we are intensively researching new ways of obtaining and storing energy from alternative sources. We develop and realize energy-efficient concepts in all areas of life – worldwide. Page 24: Smart storage #artofengineering ... means developing solutions. Our engineers see themselves as innovators, developing important technological innovations today for the challenges of tomorrow. Innovations that are visionary, reliable, and efficient. Page 12: Slewing bearings in ocean liners Page 22: InCar® plus Page 30: Fully mobile crushers Page 32: Steer-by-wire We share our knowledge, combining and leveraging it to create innovations – beyond the borders of individual companies, industries, and nations. Our enterprises profit from cooperation and collabo­ration across different divisions and departments. “together” is a promise to our clients, our partners, and each other. We trust and are trustworthy, working as a team, learning from one another and developing collectively. Because the greatest goals can only be achieved together.
  • 6. Made of two aluminum layers and a polymer core, our ALUCOBOND® panels are light, stable, weatherproof, and resistant to impact and fracture. Ideal for facades, balconies, roofs, etc. Intelligent, efficient, and fast: thyssenkrupp’s elevators travel at a speed of up to 10 meters per second and can reach the 100th floor in less than a minute. Their regenerative engines win back brake energy while traveling downwards and feed this energy into the building’s electrical system. Our high-pressure pasteurizing technology keeps food fresh much longer while maintaining its nutritional value. TetraFlex, our new construction concept for wind turbines, makes it possible to build 200-meter-high towers that produce twice as much energy per year as standard turbines. One of 1800 different types of steel delivered by thyssenkrupp was used to build this roof. 8000 energy-efficient LED modules from thyssenkrupp use just 1500 watts – a fraction of what standard illuminated signs consume. One-third of all trucks are equipped with forged crankshafts pro­ duced by thyssenkrupp. In contrast to standard cast crankshafts, forged crankshafts are far more durable and lighter. To ensure that enough food is delivered to the megacities of the future we are constructing high-performance, energy-efficient facilities for our clients in the fertilizer industry. Our engineers are capable of accurately simulating crash tests on computers – down to the micrometer. thyssenkrupp provides the automobile industry with important expert knowledge. High-manganese steel from thyssenkrupp makes automobiles up to 30% lighter, which means that cars use less fuel and produce less CO2. Lower weight, less fuel consumption, reduced CO2 emissions. Assem­ bled camshafts are up to 40% lighter. Over 100 million cars world- wide are equipped with these engine components from thyssenkrupp. This makes us the global leader in assembled camshafts. At thyssenkrupp we are developing battery technologies that can store up to 200 megawatt hours. This allows large amounts of regenerative energy to be stored – something that was once impossible. thyssenkrupp develops major mass-transportation projects, for example equipping an entire new subway line with escalators, moving walkways, and elevators. Over 500 robots assemble the body of the smart fortwo. The produc­ tion system was planned, assembled, set up, and brought online by thyssenkrupp – and we also programmed the robots.
  • 7. 1312 Find more information at: https://engineered.thyssenkrupp.com/ #futureofproduction Optimizing production processes, minimizing environmental impact. Developing methods that conserve resources and save energy. Accelerating workflows to increase efficiency. The challenges we face are extremely diverse. So are our solutions. Page 16: Robots in the automobile industry Page 26: Supply chain management Page 28: High-pressure pasteurization #sustainablemobility Environmentally sustainable solutions in the fields of energy efficiency, electric vehicles, and lightweight construction. For body, chassis, steering, and powertrain. Increasing sustainability and performance while making cars lighter and reducing costs – our technologies make us an important partner in the automobile industry. Page 20: Steel sandwich panels Page 36: tk SunRiser Slewing bearings in wind turbines. The slewing bearings found inside a wind turbine conduct motion and transfer energy. Most turbines feature a total of five such bearings: as many as two main bearings in the rotor and a tower bearing by means of which the nacelle of the turbine is kept facing the wind. In addition, bearings connect each of the three rotor blades to the hub, turning the blades into the wind to generate as much energy as possible, or out of the wind if the turbine has to be stopped. thyssenkrupp is one of the world’s leading suppliers of slewing bearings. Seamless rolled rings made of steel and non-ferrous metals as well as turntables and structural elements round out the portfolio. These components are used not just in wind turbines but in mechanical constructions of all kinds – in cranes, tunnel boring machinery, rail vehicles, telescopes, antenna systems, and in aerospace technology. #artofengineering
  • 8. 14 15 MULTI. MULTI is revolutionizing the elevator industry. Based on Transrapid technology, thyssenkrupp is developing arope-free elevator system in which the cabins move both vertically and horizontally. In a single shaft multiplecabins can be operated independent of one another, thus increasing the overall transport capacity of a shaft by upto 50%. The space that the elevator occupies in a building can be reduced by a similar amount. MULTI providesarchitects with completely new possibilities in the planning and design of buildings, allowing for higher structuresand entirely new forms and uses. In addition, MULTI re­quires smaller shafts than standard elevators, which can increase the usable floor and living space of a build­- ing by up to 25%. A further advantage is that MULTI cab­ ins travel through the system at speeds of up to 5 meters per second. This means that passengers have to wait no longer than 15 or 30 seconds for the next available cabin. #urbanspaces
  • 9. 16 17 Networked production. Shorter innovation cycles and immense competitive pres­ sure in the automobile industry require speed, precision, and flexibility in production. As a long-term partner of automobile manufacturers, thyssenkrupp utilizes highly automated production technology all over the world. Whether it’s components, materials, or engineering ser­ vices – the key to the success of our products lies in the production processes. At the same time, the safety of our employees and the responsible use of resources are absolute priorities. By digitalizing our manufacturing pro­ cesses we are redefining production environments: humans and robots are working more closely together than ever before. Production lines are virtually planned, built, and operated to meet our clients’ needs. Multiple production locations are combined to form a production network. In this way we are able to increase our productiv­ ity and optimally serve our clients. #futureofproduction
  • 10. 18 19 ACCEL. ACCEL is thyssenkrupp’s groundbreaking passenger transport system that makes public transportation more attractive. The transport system is based on Transrapid linear motor technology and impresses users with its high capacity and speed – even for short routes and without waiting. ACCEL transports up to 30% more passengers than conventional moving walkways and can reduce transfer times – for example in airports – by up to two- thirds. The walkway accelerates from an initial 2.5 kilo­ meters per hour (1.5 mph) to a maximum velocity of 7.2 kmh (4.2 mph). This is made possible by a new kind of pallet band. In the entry area the aluminum pallets are positioned close together. As the speed increases they separate, before shifting together again towards the end of the walkway. Ideal for passenger transport in cities, airports and for distances of up to 1.5 kilometers (just under one mile). #urbanspaces
  • 11. 20 21 Steel sandwich panels. Which materials will shape the future? How will the next generation of cars be manufactured? How can we con­serve limited resources? Our state-of-the-art engineering is providing the answers to these questions. In developing materials we utilize the most innovative approaches and are pioneers in the use of hybrid materials. For example Litecor® – a polymer core encased in two thin steel plates. This new material has the positive attributes of steel but weighs far less, thus making cars significantly lighter, which in turn reduces CO2 emissions. Or Tribond, a three-layersteel composite material with entirely new properties. It makes it possible to reduce the weight of cars whilemaintaining the same level of safety. And to ensure that our innovations perform in the production lines of the auto­ mobile industry as precisely as we have calculated, our development engineers carry out complex test simulations. #sustainablemobility
  • 12. 22 23 InCar® plus. With the research project InCar® plus we are solving the current and future challenges of automobile production. In the framework of InCar® plus, thyssenkrupp has devel­ oped over 40 groundbreaking solutions. Innovations for body, powertrain, chassis, and steering that offer greater ecological and economic advantages – especially in the reduction of weight, fuel consumption, and CO2 emissions. Thanks to their lightweight design, InCar® plus solutions offer savings potential of up to 40% while reducing costs by up to 20%. As a diversified industrial group thyssenkrupphas expertise in material development, engineering, com­ ponent production, and the construction of facilities, tools, and prototypes. Integrating these disciplines together yields unique synergies and reliable and economical production solutions that quickly establish themselves in the market. #artofengineering steering CFK steering column steering angle actuator column EPS assembled metal steering rack hybrid arm shaft steer-by-wire attachment element bumper system cockpit beam engine cover wheels seats door conventional drive system exhaust system hybrid sliding cam element low-friction camshaft hybrid cylinder head cover oil separation system (POSS® ) chassis integrated adjustable damping system springs shock absorber tubes A-pillar B-pillar LITECOR® potential analysis side member electric drive system fuel cells assembled gear shaft (eTDC) high-strength electrical steel acoustically optimized electric motor assembled rotor electrified rear axle
  • 13. 24 25 Smart storage. How can regenerative energy be stored efficiently and sustainably? This is now a crucial question, as the storage capacity currently available worldwide will soon only cover a fraction of global demand. For this reason at thyssenkrupp we are working to optimize redox flow storage technology. As a result it is now possible to extract up to 80% of the electricity fed into this type of battery, which is a remarkable rate of efficiency. At the same time we are continuing our research into an electrolysis pro­ cess that can generate energy from hydrogen and thus serve as a basis for power-to-gas technology. Here too we have experienced great success. Surplus electricity from renewable energy sources can be converted into synthetic natural gas, which can then be fed into the nat­ ural gas network. #smartenergy
  • 14. 26 27 Supply chain management. Like a giant puzzle, a Boeing 747 is constructed of millions of individual parts. Each stage of the production process flows into the next. Since 1998 thyssenkrupp has exclu­ sively organized the entire supply chain for the materials aluminum and titanium. In the field of aircraft construction the contract with Boeing is one of the most comprehen­ sive of its kind worldwide. As a multinational system inte­ grator we are responsible for the entire supply chain, reducing complexity and centrally coordinating material deliveries. Component suppliers to Boeing from all over the world – altogether over 500 companies – contact thyssenkrupp directly when they need metals. The mate­ rial is then cut, packaged, and shipped to precisely meet each supplier’s needs. Here thyssenkrupp follows the motto “cut to size, just in time.” With over 40 service centers in 19 countries, thyssenkrupp’s aerospace division is present on five different continents. #futureofproduction
  • 15. 28 29 High-pressure pasteurization.thyssenkrupp has made it possible to keep fruit, vegetables, and meat fresh for much longer without the use of pre­servatives. Smoothies, for example, stay fresh six times as long. To achieve this food products are subjected towater pressure of up to 6000 bar. This corresponds to the energy of a water column shooting 60 kilometers (more than 37 miles) into the air. In this way the bacteria, fungi, and germs that cause food to decay are denatured. Thepressure is evenly applied from all directions, thus allow­ ing the products to maintain their texture and flavor.This so-called HPP principle (“high-pressure pasteuriza­ tion”) has been known for some time. What’s new isthe technology developed by thyssenkrupp that renders the method flexible and industrially viable on a largescale. Food producers can thus expand their delivery range and enter new markets. #futureofproduction
  • 16. 30 31 Fully mobile crushers. In large open-pit mines hundreds of dump trucks are used to move up to 400 tons of material daily. These trucks often transport high-quality raw materials and waste over great distances to unloading stations, where the material is made smaller or collected in piles. To make this process more economical and ecological, thyssenkrupp has now brought the crushers directly to the open mines: fully mobilecrushers with fixed caterpillar tracks are filled with large blocks of material. Such a machine can crush up to14,000 tons of material in just one hour. The crushed raw material is then transported onwards by shiftable conveyor belts. Three to four specialists operate the electricallypowered crusher-belt systems, thus replacing hundreds of trucks. The effects are dramatic: a reduction of upto 350,000 tons in CO2 emissions annually and far lower operating costs. #artofengineering
  • 17. 32 33 Steer-by-wire. thyssenkrupp is researching new steering technologies, including steer-by-wire – a system in which there is no continual mechanical connection between the steering wheel and the wheels themselves. In the future steer- by-wire will allow for completely new steering and assis­ tance functions in vehicles, making driving safer and more comfortable. The system can be integrated more flexibly than previous technologies into a vehicle’s architecture and allows for entirely new space usage. What’s more, steer-by-wire offers a single solution to replace the great number of different steering systems currently available. The new technology is an important step toward autonomous driving – thyssenkrupp has already equipped a test vehicle with the system. #artofengineering
  • 18. 34 35 Cement production facilities. Every year over four billion tons of cement are produced worldwide – an extremely energy-intensive process that usually involves the burning of such fossil fuels as coal, gas, and oil. As a result the CO2 emissions of cement factories are extremely high. To reduce these emissions thyssenkrupp offers technologies and facilities for the use of alternative fuels. Biomass, paper or wood, unneeded raw materials, household and commercial waste – these “alternative fuels and raw materials” can be used to eplace large amounts of fossil fuels. The use of alternative fuels increases the sustainability of new facilities, preserves increasingly scarce fuel resources, and can ideally lead to a 40% reduction in direct CO2 emissions in the production of cement. #urbanspaces
  • 19. 36 37 tk SunRiser. A performance test in the wind tunnel is a must for every new vehicle, including the thyssenkrupp SunRiser. The solar car that was created as part of a collaborative research project with the Bochum University of Applied Sciences features impressive aerodynamics, thus mini­ mizing wind resistance and saving energy. The focus of the project was the sensible use of energy, the conser­ vation of resources, and visions for sustainable transpor­ tation. In these areas electric vehicles will play a central role and thyssenkrupp is researching many aspects of this. One example is our long-standing support of the Bochum University of Applied Sciences in the construc­ tion of solar vehicles. Integrated into the SunRiser sport sedan are innovative technologies from different company divisions, including shock absorbers, a light- weight steel rollover bar, and electrical strips for the pow­ ertrain. With these innovations we’re helping bring sustain­ ability to the streets. #sustainablemobility
  • 20. 38 39 MAX. MAX is a groundbreaking innovation that enables pre-­ emptive service for elevators, cutting downtime in half.Based on Microsoft Azure IoT (internet of things) technol­ ogy, elevators are able to “communicate” with servicetechnicians. The system automatically indicates when repairs or maintenance are needed. Service staff is in­ formed of any necessary replacement parts or repairsand of approaching scheduled maintenance. The MAX system could make life easier for a billion elevatorpassengers worldwide, increasing both safety and availa­ bility. The time saved from improved elevator availability could amount to as many as 95 million hours each year. #urbanspaces
  • 21. The thyssenkrupp elevator test tower in Rottweil, Germany has a 232-meter (761 foot)-high public obser­vation plat­form – the tallest in the country. Helmut Jahn, the architect of our elevator test tower in Rottweil, knows a thing or two about tall buildings: he has built, among other soaring structures, the Sony Center in Berlin with its Bahn­ tower and the Trade Fair Tower in Frankfurt. 232 meter For the over 13-kilometer (8-mile)-long rail tunnel under the Bosporus that will connect Europe with Asia, thyssenkrupp has supplied 198 elevators and 165 escalators – for 1.5 million passengers daily. 13 kilometers 1.5 million passengers 73 elevators 12 moving staircases For the new One World Trade Center in New York thyssenkrupp developed 73 elevators and 12 moving staircases. A collective project by engineers from Brazil, Germany, the U.S. and Korea. 34 percentThe A-pillar developed by thyssenkrupp allows for a 34 per­ cent reduction in angle of visual obstruction. It is narrower, 10 percent lighter, and as stable as conventional models. 40 pioneering innovations Our research project InCar® plus has yielded over 40 pioneering innovations in powertrain, chassis and steering, and body for the automobile industry. thyssenkrupp’s highest regional office is located in Oruro, Bolivia. Here our colleagues work over 3,710 meters (12,000 feet) above sea level.3,710 thyssenkrupp’s ship loading system in the Port of Narvik is one of the largest and most advanced in the world. It can load up to 11,000 tons of iron ore daily. 11,000tons of iron ore daily Over 3,200 young people are currently completing profes- sional training programs at thyssenkrupp. Over 100 instruc­ tors work with the students in 30 workshop training facilities and 54 training centers. 3,200young people five timesas large as the country of Monaco Our steel plant in Duisburg is almost five times as large as the country of Monaco. Every day four blast furnaces produce over 30,000 tons of raw iron. Annually some 12 million tons of steel are produced here. 2,200 axles every 45 seconds In Puebla, Mexico thyssenkrupp manufactures 2,200 axles every day for the automobile industry – every 45 seconds a new axle is completed. 20 million tons When used comprehensively, the so-called oxygen-depolarized cathode technology that thyssenkrupp has helped develop can potentially reduce annual CO2 emissions in industrial chlorine production by up to 20 million tons. CO2 The largest slewing bearing made by thyssenkrupp for rotating oil platforms weighs 190 tons – as much as a blue whale. 190 tons
  • 22. Company name thyssenkrupp AG Executive Board Dr. Heinrich Hiesinger Oliver Burkhard Dr. Donatus Kaufmann Guido Kerkhoff Head of Supervisory Board Prof. Dr. Ulrich Lehner Commercial register Duisburg HR B 9092 Essen HR B 15364 Value Added Tax number DE 812656084 Address thyssenkrupp Allee 1 45143 Essen Phone: +49 (0)201 844-0 E-Mail: info@thyssenkrupp.com Internet: www.thyssenkrupp.com Press contact Phone: +49 (0)201 844-536236 TK833e1.7.11.15DP