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Is Your Facility Prepared?
Lab Relocation:
Meet Your Moderator:
Sasha Laferte
1. All lines are muted, use the chat panel for tech issues.
2. Q&A at the end. Type questions into “questions” pane
in the chat panel.
3. Unanswered questions will be answered via email after
the webinar.
4. Webinar recording and slides will be emailed to you
this afternoon.
Share With the Audience
Meet Your Presenter
• Ian Lanza,
• Triumvirate Environmental – Regional
Life Sciences Director
• Triumvirate Employee: 8 Years
• Focus on: sustainability, environmental
and safety performance
• Works with: premier biotech and
pharmaceutical companies
• Contact:
• Email: ilanza@triumvirate.com
• Cell Phone: 802-522-9036
AGENDA
•Introduction
•Controlling Chaos
•Relocation Project Phases
•Closing Thoughts
Are you currently planning or
preparing for a lab move?
Poll
Business Environment
• Rapidly changing business
• Constantly adjusting to market
success or decline
• Adjusting to volatile and
emerging markets
Reasons for a Move
GROWTH
Decline
• Continue operations in
existing space
• Continue operations in
another space
No
Change
Business Continuity During
Facility Relocation
Think about:
•Timelines
•Costs
•Logistics
•Risk
Control the Chaos
• Stakeholder Map and
Expectations
• Relocation Team
• Project Plan
• Regular Relocations
Meetings
Managing Stakeholders
• Identify all stakeholders
• Internal
• External
• Regulatory
• Understand needs and
expectations of each
stakeholder
• How will this impact
• Time
• Budget
• Logistics
Assemble a Relocation Team
• Assemble a team based on
your stakeholder map
• Select representatives from
key or important stakeholder
groups
• Don’t forget to include external
stakeholders
Build a Project Plan
• Have the relocation team build
(or review) a project plan using
the stakeholder map
• Critical path planning
• Risk Management
• Identify risk by stakeholder group
and project phase
Relocation Meetings
• Schedule routine relocation
meetings with the team to
discuss the plan. The plan
will evolve throughout the
planning period.
• Agenda
• Minutes
• Frequency
Project Phases
Phase VI – EHS Programs and Systems
Phase V – Permits and Licensing
EHS Programs/ Permits/ Licenses Other
Phase IV – Closure Assessment
Hazardous Materials Other
Phase III - Decontamination
Lab Spaces Non Lab Spaces
Phase II – Move
Hazardous Material Move Equipment, Furniture Move
Phase I – Disposal
Chemical Disposal Consumable/ equipment disposal
Phase 0 – Design
Hazardous Material Flow Facility Design and Engineering
Facility Move Project Schedule
Disposal
Chemical
Move
Decontamination
Closure
Assessment
Permitting
and Plans for
New Space
Training and EH&S Program
Implementation and
Maintenance
Existing
FacilitySpace
NewFacility
Space
Time Axis
Design
Phase 0: Design
Phase 0: Design
• Engage relocation stakeholders
• Building design
• Material flow
• Engineering controls
This will improve business continuity throughout
the entire design, build, relocation project.
Phase 1: Discard
Unwanted Materials
Phase 1: Discard Unwanted
Materials
Discard materials
that are:
Wastes
Expired materials
Irrelevant materials
Consider
Risk of moving material
vs. disposing and buying
new
Regulatory obligations for
moving and disposing of
material
Moving materials that have no impact on the new operations
(larger or smaller) present unnecessary risks and costs
Other Materials To Be Discarded
• Chemicals
• Electronics
• Equipment
• Furniture
• Consumables
• Municipal waste
Try to remove as much material prior
to the move as possible. In order to
exit your lease EVERYTHING will
need to be out!
Phase 2: Move
Phase 2: Move
Identify the materials
and equipment
Regulatory obligations
Risks of moving the
material
High Risk Material
What’s
Moving?
Phase 2: Move
Refer to your critical path planning in the project plan
Time Management
What is the projected operational down time?
What is the schedule…when will what be moved?
Don’t forget about prep time!!
Logistics Management
Where are materials going? - Will they all fit?
Will labs be consolidated, split, or is it a one for one move?
Physical spaces
Phase 2: Move
• Work out logistics prior to the move:
• Access
• Locations (cold material, flammables, power)
• Critical Path Planning – is there an order of
when equipment, supplies, and furniture are
delivered?
• Have someone present from the relocation
team to ensure you everything is brought to
the proper space.
Phase 3: Decontamination
Phase 3: Decontamination
Determine “Performance
Standard”
Identify potential contaminates
Identify obligations in lease
agreement and regulatory
requirements.
Limit liability through best
management practices.
Develop a decontamination plan to
establish scope, means and methods,
confirmation of clean.
Identify Contaminants,
Location and Degree
• Corrosives
• Toxic materials
• Oxidizers
• Peroxide formers
• Biologicals
• Radioactive
• Hazardous wastes
• Locations
• Impervious surfaces
• Equipment
• Soil
• Building materials
• Engineering systems
• Degree of contamination
How Clean is Clean?
• Lease Language
• Property Owner
Expectation
• The American National
Standard/AIHA Z9.11–2008
• Organizational Standards
• Organizational risk
tolerance
Decontamination Plan
• Work with key stakeholder to develop a
decontamination plan.
• This may include prior sampling to determine
level of contamination or identify higher risk
areas prior to beginning.
• Clearly articulate scope and methods.
Complete this well before the relocation and
decontamination efforts begin. You should be able to
begin the decon as soon as the move is completed.
Laboratory Decontamination
Laboratory Surfaces
Type of Lab Space
Infrastructure
High Risk
Ensure the labs are empty
prior to the decon.
Equipment, garbage, and
other debris will slow down
the decon efforts
Phase 4: Closure
Assessment
Phase 4: Closure Assessment
Document and ensure the removal of all hazardous
materials and other environmental hazards
Approve and confirm decontamination methods of all
spaces
Confirm ‘Clean’ through quantitative methods
Terminate all permits and licenses
Document and report the entire closure process
The facility closure report must be signed and
approved by a qualified individual
Phase 4: Lab Closure
Reports limit potential
liability when occupying,
leasing or leaving space.
Plans depicting areas
assessed
Document the cleaning
procedures
Photographic
documentation
Visual observations.
Include damage and “wear
and tear”
Clearance sampling
documentation
Review of plan
requirements and
deviations
QA/QC review
Waste disposal paperwork
Statement of “Acceptable
Level of Risk”
Signed by “Qualified
Individual”
Phase 5: Permits and
Licensing
Phase 5: Permits and Licenses
1.Remove materials
2.Notify the regulatory
agency of permit/ license
termination
3.Provide paperwork and
documentation to ensure
materials were removed
1.Identify the need for new
permits/ licenses
2.Establish controls and
programs for the permit/
license may require
3.Apply for the permit prior to
moving to the new facility
Old Facility – Terminate
permits and licenses
New Facility – Obtain new
permits and licenses
Begin the
process early!!
Phase 5: Permits and Licenses
 Flammable Storage
Permit
 DEA Controlled
Substances Permits
 RCRA Generator
Notification
 Radioactive Materials
License
 Ionizing Radiation
Source Registration
 Wastewater Discharge
Permit
 Laboratory Animal Use
Permits
 rDNA Permits
 Select Agents & Toxins
Licenses
Phase 6: EHS Programs
and Systems
Phase 6: EH&S Programs and
Systems
Plan ahead
• Some permits take time to obtain
• Implement new engineering controls, where necessary
Roll out the new programs and systems as part of
the new operating facility
Establish expectations and standards from Day-1
Communicate the new EH&S programs, systems
and expectations through training within the
month of moving
Summary
• Relocation projects are complex because of the
number of stakeholders impacted and the number
of stakeholders to complete the project successfully
• PPPPP
• Think of a relo as part of a
much larger project (design,
build, relo, new programs)
QUESTIONS?
Thank You For Attending!
• Ian Lanza
• Regional Life Sciences
Director
• Cell Phone: 802-522-9036
• Email: ilanza@triumvirate.com

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Lab Relocation: Is Your Facility Prepared?

  • 1. Is Your Facility Prepared? Lab Relocation:
  • 3. 1. All lines are muted, use the chat panel for tech issues. 2. Q&A at the end. Type questions into “questions” pane in the chat panel. 3. Unanswered questions will be answered via email after the webinar. 4. Webinar recording and slides will be emailed to you this afternoon. Share With the Audience
  • 4. Meet Your Presenter • Ian Lanza, • Triumvirate Environmental – Regional Life Sciences Director • Triumvirate Employee: 8 Years • Focus on: sustainability, environmental and safety performance • Works with: premier biotech and pharmaceutical companies • Contact: • Email: ilanza@triumvirate.com • Cell Phone: 802-522-9036
  • 6. Are you currently planning or preparing for a lab move? Poll
  • 7. Business Environment • Rapidly changing business • Constantly adjusting to market success or decline • Adjusting to volatile and emerging markets
  • 8. Reasons for a Move GROWTH Decline • Continue operations in existing space • Continue operations in another space No Change
  • 9. Business Continuity During Facility Relocation Think about: •Timelines •Costs •Logistics •Risk
  • 10. Control the Chaos • Stakeholder Map and Expectations • Relocation Team • Project Plan • Regular Relocations Meetings
  • 11. Managing Stakeholders • Identify all stakeholders • Internal • External • Regulatory • Understand needs and expectations of each stakeholder • How will this impact • Time • Budget • Logistics
  • 12. Assemble a Relocation Team • Assemble a team based on your stakeholder map • Select representatives from key or important stakeholder groups • Don’t forget to include external stakeholders
  • 13. Build a Project Plan • Have the relocation team build (or review) a project plan using the stakeholder map • Critical path planning • Risk Management • Identify risk by stakeholder group and project phase
  • 14. Relocation Meetings • Schedule routine relocation meetings with the team to discuss the plan. The plan will evolve throughout the planning period. • Agenda • Minutes • Frequency
  • 15. Project Phases Phase VI – EHS Programs and Systems Phase V – Permits and Licensing EHS Programs/ Permits/ Licenses Other Phase IV – Closure Assessment Hazardous Materials Other Phase III - Decontamination Lab Spaces Non Lab Spaces Phase II – Move Hazardous Material Move Equipment, Furniture Move Phase I – Disposal Chemical Disposal Consumable/ equipment disposal Phase 0 – Design Hazardous Material Flow Facility Design and Engineering
  • 16. Facility Move Project Schedule Disposal Chemical Move Decontamination Closure Assessment Permitting and Plans for New Space Training and EH&S Program Implementation and Maintenance Existing FacilitySpace NewFacility Space Time Axis Design
  • 18. Phase 0: Design • Engage relocation stakeholders • Building design • Material flow • Engineering controls This will improve business continuity throughout the entire design, build, relocation project.
  • 20. Phase 1: Discard Unwanted Materials Discard materials that are: Wastes Expired materials Irrelevant materials Consider Risk of moving material vs. disposing and buying new Regulatory obligations for moving and disposing of material Moving materials that have no impact on the new operations (larger or smaller) present unnecessary risks and costs
  • 21. Other Materials To Be Discarded • Chemicals • Electronics • Equipment • Furniture • Consumables • Municipal waste Try to remove as much material prior to the move as possible. In order to exit your lease EVERYTHING will need to be out!
  • 23. Phase 2: Move Identify the materials and equipment Regulatory obligations Risks of moving the material High Risk Material What’s Moving?
  • 24. Phase 2: Move Refer to your critical path planning in the project plan Time Management What is the projected operational down time? What is the schedule…when will what be moved? Don’t forget about prep time!! Logistics Management Where are materials going? - Will they all fit? Will labs be consolidated, split, or is it a one for one move? Physical spaces
  • 25. Phase 2: Move • Work out logistics prior to the move: • Access • Locations (cold material, flammables, power) • Critical Path Planning – is there an order of when equipment, supplies, and furniture are delivered? • Have someone present from the relocation team to ensure you everything is brought to the proper space.
  • 27. Phase 3: Decontamination Determine “Performance Standard” Identify potential contaminates Identify obligations in lease agreement and regulatory requirements. Limit liability through best management practices. Develop a decontamination plan to establish scope, means and methods, confirmation of clean.
  • 28. Identify Contaminants, Location and Degree • Corrosives • Toxic materials • Oxidizers • Peroxide formers • Biologicals • Radioactive • Hazardous wastes • Locations • Impervious surfaces • Equipment • Soil • Building materials • Engineering systems • Degree of contamination
  • 29. How Clean is Clean? • Lease Language • Property Owner Expectation • The American National Standard/AIHA Z9.11–2008 • Organizational Standards • Organizational risk tolerance
  • 30. Decontamination Plan • Work with key stakeholder to develop a decontamination plan. • This may include prior sampling to determine level of contamination or identify higher risk areas prior to beginning. • Clearly articulate scope and methods. Complete this well before the relocation and decontamination efforts begin. You should be able to begin the decon as soon as the move is completed.
  • 31. Laboratory Decontamination Laboratory Surfaces Type of Lab Space Infrastructure High Risk Ensure the labs are empty prior to the decon. Equipment, garbage, and other debris will slow down the decon efforts
  • 33. Phase 4: Closure Assessment Document and ensure the removal of all hazardous materials and other environmental hazards Approve and confirm decontamination methods of all spaces Confirm ‘Clean’ through quantitative methods Terminate all permits and licenses Document and report the entire closure process The facility closure report must be signed and approved by a qualified individual
  • 34. Phase 4: Lab Closure Reports limit potential liability when occupying, leasing or leaving space. Plans depicting areas assessed Document the cleaning procedures Photographic documentation Visual observations. Include damage and “wear and tear” Clearance sampling documentation Review of plan requirements and deviations QA/QC review Waste disposal paperwork Statement of “Acceptable Level of Risk” Signed by “Qualified Individual”
  • 35. Phase 5: Permits and Licensing
  • 36. Phase 5: Permits and Licenses 1.Remove materials 2.Notify the regulatory agency of permit/ license termination 3.Provide paperwork and documentation to ensure materials were removed 1.Identify the need for new permits/ licenses 2.Establish controls and programs for the permit/ license may require 3.Apply for the permit prior to moving to the new facility Old Facility – Terminate permits and licenses New Facility – Obtain new permits and licenses Begin the process early!!
  • 37. Phase 5: Permits and Licenses  Flammable Storage Permit  DEA Controlled Substances Permits  RCRA Generator Notification  Radioactive Materials License  Ionizing Radiation Source Registration  Wastewater Discharge Permit  Laboratory Animal Use Permits  rDNA Permits  Select Agents & Toxins Licenses
  • 38. Phase 6: EHS Programs and Systems
  • 39. Phase 6: EH&S Programs and Systems Plan ahead • Some permits take time to obtain • Implement new engineering controls, where necessary Roll out the new programs and systems as part of the new operating facility Establish expectations and standards from Day-1 Communicate the new EH&S programs, systems and expectations through training within the month of moving
  • 40. Summary • Relocation projects are complex because of the number of stakeholders impacted and the number of stakeholders to complete the project successfully • PPPPP • Think of a relo as part of a much larger project (design, build, relo, new programs)
  • 42. Thank You For Attending! • Ian Lanza • Regional Life Sciences Director • Cell Phone: 802-522-9036 • Email: ilanza@triumvirate.com