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VTT TECHNICAL RESEARCH CENTRE OF FINLAND LTD
Topology optimization in
design for additive
manufacturing
Erin Komi
Erin.Komi@vtt.fi
#DTT17
215/03/2017 2
Motivation
 Metal additive
manufacturing is quickly
becoming an interesting and
viable business solution
 New approaches to
component design are
necessary to sufficiently
take advantage of the
geometric freedom that AM
allows
#DTT17
315/03/2017 3
Design approach
#DTT17
Benefit
more
from AM
Systematic
concept
design
Minimize
use of
material
New
functionality
Minimize
post-
processing
Optimize: topology, shape,
size
Take advantage of
geometric freedom
• Lattice structures
• Internal channels
• Internal cavities
• Part consolidation
• Optimize print orientation
• Self-supporting shapes
Simulation based design Properties of a
successful AM
product
• New functionality
• Lightweight, compact
• Short build time
• Single consolidated
part
• No assembly needed
• Minimal machining &
finishing
415/03/2017 4
Design Concept Generation
Interpret Results
& Remesh
Validate
Optimized Design
Geometry
Design Space Create FE Model Topology Optimization
Finalize Design
Print
Preparation
http://www.vttresearch.com/
Erin.Komi@vtt.fi
515/03/2017 5
Results
#DTT17
-79%
-76%
• Considerable mass
reduction
• Added
functionality
• Energy and cost
savings during
operation
• Reduced likelihood
of failure during
operation
-86%
In cooperation with:
-38%
In cooperation with:
In cooperation with:
TECHNOLOGY FOR BUSINESS

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#DTT17: Topology optimized in design for additive manufacturing, Erin Komi VTT

  • 1. VTT TECHNICAL RESEARCH CENTRE OF FINLAND LTD Topology optimization in design for additive manufacturing Erin Komi Erin.Komi@vtt.fi #DTT17
  • 2. 215/03/2017 2 Motivation  Metal additive manufacturing is quickly becoming an interesting and viable business solution  New approaches to component design are necessary to sufficiently take advantage of the geometric freedom that AM allows #DTT17
  • 3. 315/03/2017 3 Design approach #DTT17 Benefit more from AM Systematic concept design Minimize use of material New functionality Minimize post- processing Optimize: topology, shape, size Take advantage of geometric freedom • Lattice structures • Internal channels • Internal cavities • Part consolidation • Optimize print orientation • Self-supporting shapes Simulation based design Properties of a successful AM product • New functionality • Lightweight, compact • Short build time • Single consolidated part • No assembly needed • Minimal machining & finishing
  • 4. 415/03/2017 4 Design Concept Generation Interpret Results & Remesh Validate Optimized Design Geometry Design Space Create FE Model Topology Optimization Finalize Design Print Preparation http://www.vttresearch.com/ Erin.Komi@vtt.fi
  • 5. 515/03/2017 5 Results #DTT17 -79% -76% • Considerable mass reduction • Added functionality • Energy and cost savings during operation • Reduced likelihood of failure during operation -86% In cooperation with: -38% In cooperation with: In cooperation with:

Notas del editor

  1. GE design challenge bracket shown (own design created with OptiStruct)