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Reference Story


                 energy-efficient megaship
                     in the caribbean
       Koja Marine’s air conditioning systems onboard the Oasis of the Seas
             and Allure of the Seas are controlled by Vacon AC drives
The Oasis of the Seas debuted in December 2009 as the             Oasis, utilizing extensive expertise and knowhow. The ship
world’s largest and most innovative cruise ship, featuring        owner reports savings of close to 30 %.
many cruise industry firsts. Energy efficiency and a low car-
bon footprint per passenger were central design criteria. The     The entire air-conditioning systems onboard the Oasis and its
figures are impressive.                                            sister vessel the Allure of the Seas to be launched in Octo-
                                                                  ber 2010 are the result of a major cooperation project, with
The Oasis of the Seas is a massive, 361-metre-long (1187 ft)      Finland-based Koja Marine as the main contractor. Koja Ma-
floating wonderland offering ‘WOW’ experiences. The Oasis          rine is known as a supplier of air conditioning systems to the
is bigger and more versatile than its predecessors, but has       world’s most exclusive cruise liners, and RCCL had asked the
still improved its overall energy efficiency by 15 % to 25 %       company back in 2004 to present its latest ideas and tech-
and has a low carbon footprint per passenger. “We consider        nologies for an optimized system.
that the energy efficiency per passenger of the Oasis is some
50 % better than the average 10-year-old cruise ship,” says       Utilizing its extensive experience in advanced land-based in-
Harri Kulovaara, Executive Vice President at Royal Caribbean      stallations, Koja Marine designed an energy-efficient system
Cruises Ltd. (RCCL). “The benefits of scale are naturally one      that provides maximum passenger comfort but occupies a
aspect, but the important thing is to realize how focused work    small system footprint, so as to maximize the passenger ar-
in each area of energy consumption can lead to enormous           eas and minimize the technical areas. The design of the HVAC
savings,” he says.                                                plant, for instance, has been improved by moving many of the
                                                                  fan-coil cooling elements out of the air conditioning room and
                                                                  closer to the public areas, and modern technology is used to
Innovative HVAC solutions improve overall efficiency
                                                                  control air flows. The Oasis uses the latest AC room technol-
After propulsion, HVAC (heating, ventilation and air-condition-   ogy, with direct driven, frequency-controlled fans in the air-
ing) is one of the main energy consumers onboard, accounting      handling units and stainless steel casings, minimizing energy
for roughly 30 % of the energy consumed. So a sophisticated       consumption and the need for service.
HVAC monitoring and control system was designed for the
“The air conditioning system onboard the Oasis of the Seas
uses no more power than that on the Freedom class vessels,
which is a major achievement considering that the interior
area is 43 % larger,” says Koja Marine Director Esko Nousi-
ainen.


Vacon AC drives control temperature and humidity

The need for air-conditioning onboard varies depending on
the specific function in an area and the number of passen-
gers present. The 350 Vacon AC drives are a key technology
that help Koja Marine meet this challenge, providing stepless
speed control of the fan coil units.

Vacon AC drives control the temperature, ventilation and lev-
                                                                  Central Park, the large open area at the centre of the ship,
el of humidity in the public areas, ensuring better air quality
                                                                  is a major challenge for air conditioning. Photos: Courte-
onboard. The level of carbon dioxide is measured in public
                                                                  sy of Royal Caribbean Cruises Ltd.
areas, and the operation of the fan coils is adjusted accord-
ingly with the help of Vacon AC drives, resulting in optimized
energy consumption.

Vacon AC drives are silent when operating since they require      time, to monitor the amount of energy used by the process.
no large built-in fans, so the air conditioning system does not   Changes made by a passenger to the values in the HVAC au-
cause any disturbing noise. All this adds to passenger and        tomation system and their effect on energy consumption can
personnel comfort.                                                be perceived instantly.”


The wide selection of factory-ready applications in the Va-
                                                                  Long-term cooperation with Koja Marine
con AC drives was a major benefit in the Oasis project. “The
versatility of the applications enabled a wide use of the AC      Since 2000, Vacon has supplied Koja Marine with thousands
drives in various process control and monitoring tasks on the     of AC drives that control the fans in Koja’s air conditioning
Oasis. A number of the field I/Os are connected to the Vacon       systems used onboard some 20 luxury cruise liners — most
I/O board: some are used for the vessel’s automation via the      of which are sailing in the Caribbean. Vacon’s scope of deliv-
Profibus fieldbus and some for controlling the AC drives when       ery to Koja Marine includes air-cooled AC drives up to 50 kW,
the air-handling unit is controlled locally,” Mr Nousiainen ex-   mainly 380 − 500 V units in IP54 enclosures, providing a high
plains.                                                           degree of protection against humidity.

                                                                  Working closely together, Koja Marine and Vacon have dem-
Fan control via Profibus
                                                                  onstrated their ability to provide reliable, high-performance
The Oasis of the Seas is the first cruise liner where the Va-      and energy-efficient air conditioning technology to the marine
con AC drives are connected to the air conditioning system        and offshore industries, one of the most challenging sectors.
via Profibus. The fieldbus technology reduces the amount of         “Cooperation with Vacon, during the Oasis project but in gen-
wiring and the number of connections, cuts the costs for in-      eral as well, has gone well,” says Koja Marine Director Esko
stallation, commissioning and service, and makes the system       Nousiainen. “Vacon has addressed Koja’s views very well, for
more resistant to malfunctions.                                   instance by changing the parameters and functions accord-
                                                                  ing to our needs. This also applies to Vacon’s new products,
The fieldbus technology also offers almost unlimited pos-          so that older generation drives can be replaced with newer
sibilities for control commands and access to a wide range        drives.” He also appreciates the reliability of the drives and
of measurement and control data on the process itself. Mr         the technical support and service provided by Vacon. “The Va-
Nousiainen gives a practical example that directly relates to     con AC drives have operated reliably, and Vacon has resolved
energy efficiency. “The Profibus fieldbus provides access to         the minor problems that have occurred over the years quickly
motor power values. The ship owner is therefore able, in real     and in a spirit of cooperation. AC drive deliveries have caused
                                                                  no delays in commissioning our HVAC systems,” Mr Nousi-
                                                                  ainen concludes.



Vacon Group
Runsorintie 7, 65380 Vaasa, Finland
                                                                                                                              RS000128A




Tel. +358 (0)201 2121
Fax +358 (0)201 212 205
www.vacon.com
info@vacon.com

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Energy efficiant megaship in the Caribbean

  • 1. Reference Story energy-efficient megaship in the caribbean Koja Marine’s air conditioning systems onboard the Oasis of the Seas and Allure of the Seas are controlled by Vacon AC drives The Oasis of the Seas debuted in December 2009 as the Oasis, utilizing extensive expertise and knowhow. The ship world’s largest and most innovative cruise ship, featuring owner reports savings of close to 30 %. many cruise industry firsts. Energy efficiency and a low car- bon footprint per passenger were central design criteria. The The entire air-conditioning systems onboard the Oasis and its figures are impressive. sister vessel the Allure of the Seas to be launched in Octo- ber 2010 are the result of a major cooperation project, with The Oasis of the Seas is a massive, 361-metre-long (1187 ft) Finland-based Koja Marine as the main contractor. Koja Ma- floating wonderland offering ‘WOW’ experiences. The Oasis rine is known as a supplier of air conditioning systems to the is bigger and more versatile than its predecessors, but has world’s most exclusive cruise liners, and RCCL had asked the still improved its overall energy efficiency by 15 % to 25 % company back in 2004 to present its latest ideas and tech- and has a low carbon footprint per passenger. “We consider nologies for an optimized system. that the energy efficiency per passenger of the Oasis is some 50 % better than the average 10-year-old cruise ship,” says Utilizing its extensive experience in advanced land-based in- Harri Kulovaara, Executive Vice President at Royal Caribbean stallations, Koja Marine designed an energy-efficient system Cruises Ltd. (RCCL). “The benefits of scale are naturally one that provides maximum passenger comfort but occupies a aspect, but the important thing is to realize how focused work small system footprint, so as to maximize the passenger ar- in each area of energy consumption can lead to enormous eas and minimize the technical areas. The design of the HVAC savings,” he says. plant, for instance, has been improved by moving many of the fan-coil cooling elements out of the air conditioning room and closer to the public areas, and modern technology is used to Innovative HVAC solutions improve overall efficiency control air flows. The Oasis uses the latest AC room technol- After propulsion, HVAC (heating, ventilation and air-condition- ogy, with direct driven, frequency-controlled fans in the air- ing) is one of the main energy consumers onboard, accounting handling units and stainless steel casings, minimizing energy for roughly 30 % of the energy consumed. So a sophisticated consumption and the need for service. HVAC monitoring and control system was designed for the
  • 2. “The air conditioning system onboard the Oasis of the Seas uses no more power than that on the Freedom class vessels, which is a major achievement considering that the interior area is 43 % larger,” says Koja Marine Director Esko Nousi- ainen. Vacon AC drives control temperature and humidity The need for air-conditioning onboard varies depending on the specific function in an area and the number of passen- gers present. The 350 Vacon AC drives are a key technology that help Koja Marine meet this challenge, providing stepless speed control of the fan coil units. Vacon AC drives control the temperature, ventilation and lev- Central Park, the large open area at the centre of the ship, el of humidity in the public areas, ensuring better air quality is a major challenge for air conditioning. Photos: Courte- onboard. The level of carbon dioxide is measured in public sy of Royal Caribbean Cruises Ltd. areas, and the operation of the fan coils is adjusted accord- ingly with the help of Vacon AC drives, resulting in optimized energy consumption. Vacon AC drives are silent when operating since they require time, to monitor the amount of energy used by the process. no large built-in fans, so the air conditioning system does not Changes made by a passenger to the values in the HVAC au- cause any disturbing noise. All this adds to passenger and tomation system and their effect on energy consumption can personnel comfort. be perceived instantly.” The wide selection of factory-ready applications in the Va- Long-term cooperation with Koja Marine con AC drives was a major benefit in the Oasis project. “The versatility of the applications enabled a wide use of the AC Since 2000, Vacon has supplied Koja Marine with thousands drives in various process control and monitoring tasks on the of AC drives that control the fans in Koja’s air conditioning Oasis. A number of the field I/Os are connected to the Vacon systems used onboard some 20 luxury cruise liners — most I/O board: some are used for the vessel’s automation via the of which are sailing in the Caribbean. Vacon’s scope of deliv- Profibus fieldbus and some for controlling the AC drives when ery to Koja Marine includes air-cooled AC drives up to 50 kW, the air-handling unit is controlled locally,” Mr Nousiainen ex- mainly 380 − 500 V units in IP54 enclosures, providing a high plains. degree of protection against humidity. Working closely together, Koja Marine and Vacon have dem- Fan control via Profibus onstrated their ability to provide reliable, high-performance The Oasis of the Seas is the first cruise liner where the Va- and energy-efficient air conditioning technology to the marine con AC drives are connected to the air conditioning system and offshore industries, one of the most challenging sectors. via Profibus. The fieldbus technology reduces the amount of “Cooperation with Vacon, during the Oasis project but in gen- wiring and the number of connections, cuts the costs for in- eral as well, has gone well,” says Koja Marine Director Esko stallation, commissioning and service, and makes the system Nousiainen. “Vacon has addressed Koja’s views very well, for more resistant to malfunctions. instance by changing the parameters and functions accord- ing to our needs. This also applies to Vacon’s new products, The fieldbus technology also offers almost unlimited pos- so that older generation drives can be replaced with newer sibilities for control commands and access to a wide range drives.” He also appreciates the reliability of the drives and of measurement and control data on the process itself. Mr the technical support and service provided by Vacon. “The Va- Nousiainen gives a practical example that directly relates to con AC drives have operated reliably, and Vacon has resolved energy efficiency. “The Profibus fieldbus provides access to the minor problems that have occurred over the years quickly motor power values. The ship owner is therefore able, in real and in a spirit of cooperation. AC drive deliveries have caused no delays in commissioning our HVAC systems,” Mr Nousi- ainen concludes. Vacon Group Runsorintie 7, 65380 Vaasa, Finland RS000128A Tel. +358 (0)201 2121 Fax +358 (0)201 212 205 www.vacon.com info@vacon.com