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Welingkar’s Distance Learning Division

CHAPTER-10

A Few Case Studies in
Distribution

We Learn – A Continuous Learning Forum
Dabawallas Of Mumbai
• What is NMTBSA?
• (Nutan Mumbai Tiffin Box Suppliers
Association)
• History
: Started in 1880
• Charitable trust
: Registered in 1956
• Avg. Literacy Rate : 8th Grade Schooling

Ch-10 A Few Case Studies In Distribution
Dabawallas Of Mumbai
• Total area coverage : 60 Kms
• Employee Strength : 5000
• Number of Tiffin's : 2,00,000 Tiffin
Boxes
• i.e 4,00,000 transactions every day.
• Time taken
: 3 hrs
Ch-10 A Few Case Studies In Distribution
Error Rate : 1 in 16 million transactions
•
•
•
•
•

Six Sigma performance (99.999999)
Technological Backup : Nil.
Cost of service - Rs. 200/month ($ 4.00/month)
Standard price for all (Weight, Distance, Space)
Rs. 50 Cr. Turnover approx.
[200,000*200=400,000,00 p.m. i.e. 48 crore p.a.]
• “No strike” record as each one a share holder
• Earnings -5000 to 6000 p.m.26

Ch-10 A Few Case Studies In Distribution
APPROACH
•
•
•
•
•
•

DISCIPLINE :
No Alcohol Drinking during business hours
Wearing White Cap during business hours
Carry Identity Cards
LATEST MARKETING STRATEGY:
Marketing message in the “dabba”

Ch-10 A Few Case Studies In Distribution
Case Study : TBSA
Tiffin Box Suppliers Association
• How do they do it…?
• Organizational structure

Executive Committee
(5 members)

Teams of 20-25 headed by a
group leader

Ch-10 A Few Case Studies In Distribution

Individual Dabawallas
workload = 30 Tiffin
Organizational structure
PRESIDENT
13 MEMBERS
VICE PRESIDENT
GENERAL SECRETARY
TREASURER
DIRECTORS(19)
MUKADAM
MEMBERS(5000)

Ch-10 A Few Case Studies In Distribution
FINANCIAL DATA OF A GROUP
1st group –
Rs 125000 Total earnings -20 People
Rs 35000 Maintenance cost
Tiffin luggage basket pass – Rs 180 per person.
Maintenance of cycles – Rs 300 – 2 cycles per month.
Maintenance of wooden boxes – Rs 100 per person .
T.C , police robbery of Tiffin Rs 500 yearly.
Organizational fee Rs 15 per head.
Puja held per station Rs 50 per head.
Ch-10 A Few Case Studies In Distribution
Awards and Felicitation
 Shri.Varkari

Prabhodhan Mahasmati Dindi
(palkhi) sohala – 4th march – 2001.
 Invitation from CII for conference held in
Bangalore.
 Documentaries made by BBC ,UTV, MTV,
and ZEE TV
Ch-10 A Few Case Studies In Distribution
LOGISTICS
Logistics is happening 24 hrs a day,7 days a week and 52
weeks a year.
Logistical competency is achieved by coordinating the
following:
 Network Design
 Information
 Transportation
 Inventory
 Warehousing
Ch-10 A Few Case Studies In Distribution
• Coding
VLP : Vile Parle
(Suburb in Mumbai)

9E12 : Code
for Dabbawallas at
Destination
E : Express Towers
(Bldg. Name)
12 : Floor No.
E : Code for
Dabbawallas at
Residential station.
3 : Code for Destination station
(E.g.. Nariman Point)

Ch-10 A Few Case Studies In Distribution
• Let us now look at an example of these
codes on the tiffins to better
understand the system and what it all
denotes:

Ch-10 A Few Case Studies In Distribution
• 10:34-11:20 am
• This time period is actually the journey
time. The dabbawalas load the wooden
crates filled with tiffins onto the luggage or
goods compartment in the train. Generally,
they choose to occupy the last compartment
of the train.

Ch-10 A Few Case Studies In Distribution
11:20 – 12:30 pm

• At this stage, the unloading takes place at
the destination station
• Re-arrangement of tiffins takes place as per
the destination area and destination building
• In particular areas with high density of
customers, a special crate is dedicated to
the area. This crate carries 150 tiffins and
is driven by 3-4 dabbawalas!
Ch-10 A Few Case Studies In Distribution
• 1:15 – 2:00 pm
• Here on begins the collection process where
the dabbawalas have to pick up the tiffins
from the offices where they had delivered
almost an hour ago.

Ch-10 A Few Case Studies In Distribution
RETURN JOURNEY:
• 2:00 – 2:30 pm

• The group members meet for the segregation as
per the destination suburb.

Ch-10 A Few Case Studies In Distribution
• 2:48 – 3:30 pm
• The return journey by train where the group
finally meets up after the day’s routine of
dispatching and collecting from various
destination offices
• Usually, since it is more of a pleasant
journey compared to the earlier part of the
day, the dabbawalas lighten up the moment
with merry making, joking around and
singing.
Ch-10 A Few Case Studies In Distribution
3:30 – 4:00 pm
• This is the stage where the final sorting
and dispatch takes place. The group
meets up at origin station and they finally
sort out the tiffins as per the origin area

Ch-10 A Few Case Studies In Distribution
Hub and Spoke Model

Railway Station
origin

Intermediate
station

Railway Station
destination

Railway station
destination

Ch-10 A Few Case Studies In Distribution
Lessons from Dabawallas
• Simplistic coding system
• Leveraging public transports
• Successful synergy of different mode of
transportation
• Extremely flat organization
• Simplicity in command structure

Ch-10 A Few Case Studies In Distribution
THE ROYAL VISIT:
• Recently, the dabbawala’s had royal company at
Church gate station. The Prince of Wales himself
had visited them when he came down to Mumbai.
• He took keen interest in their way of functioning,
expressed surprise at their efficiency and was
struck with awe when he was told that they didn’t
employ any technology.
• The prince was presented a small memento,
accompanied with a garland, a Gandhi topi and a
trophy by the dabbawalas.

Ch-10 A Few Case Studies In Distribution
Case 2: Newspaper Distribution
• Principle distribution objective is speed
• Time available between printing and distributing is
relatively small
• Depending upon the destination to be catered to the
news paper print early morning editions and late city
editions
• The early morning editions are sent out very early
hours to catch connecting transportation modes such
as trains, flights, bus etc

Ch-10 A Few Case Studies In Distribution
Case 2: Newspaper Distribution
• Packets are prepared on the basis of daily
requirements
• Estimating stalls demand is crucial
• Entire emphasis on each stage is on fast forwarding
movement of the material through the chain, all the
processes and operations being planned and
executed with that single objective in mind

Ch-10 A Few Case Studies In Distribution
Case 3: Fresh Flowers
• The principle distribution objectives would be
,through out the chain maintaining the quality
of the product handled
• In India flowers are cultivated on over 40000
hectares spread over areas around Pune,
Bangalore, Hyderabad, Delhi and Kolkata.

Ch-10 A Few Case Studies In Distribution
Case 3: Fresh Flowers
• Flowers are packed into flat boxes, little water
holder or buckets depending on the nature
and cost of flowers
• Distribution chain has to ensure that the
quality of the cargo is given the top most
attention through out the process

Ch-10 A Few Case Studies In Distribution
Summary
• Dabawallas case study shows a distribution
marvel which emphasizes on accuracy of
distribution
• Newspaper case study highlights speed as a
principle distribution objective
• Fresh Flower case study represents Cargo
Quality as a principle objective of distribution

Ch-10 A Few Case Studies In Distribution

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A Few Case Studies in Distribution

  • 1. Welingkar’s Distance Learning Division CHAPTER-10 A Few Case Studies in Distribution We Learn – A Continuous Learning Forum
  • 2. Dabawallas Of Mumbai • What is NMTBSA? • (Nutan Mumbai Tiffin Box Suppliers Association) • History : Started in 1880 • Charitable trust : Registered in 1956 • Avg. Literacy Rate : 8th Grade Schooling Ch-10 A Few Case Studies In Distribution
  • 3. Dabawallas Of Mumbai • Total area coverage : 60 Kms • Employee Strength : 5000 • Number of Tiffin's : 2,00,000 Tiffin Boxes • i.e 4,00,000 transactions every day. • Time taken : 3 hrs Ch-10 A Few Case Studies In Distribution
  • 4. Error Rate : 1 in 16 million transactions • • • • • Six Sigma performance (99.999999) Technological Backup : Nil. Cost of service - Rs. 200/month ($ 4.00/month) Standard price for all (Weight, Distance, Space) Rs. 50 Cr. Turnover approx. [200,000*200=400,000,00 p.m. i.e. 48 crore p.a.] • “No strike” record as each one a share holder • Earnings -5000 to 6000 p.m.26 Ch-10 A Few Case Studies In Distribution
  • 5. APPROACH • • • • • • DISCIPLINE : No Alcohol Drinking during business hours Wearing White Cap during business hours Carry Identity Cards LATEST MARKETING STRATEGY: Marketing message in the “dabba” Ch-10 A Few Case Studies In Distribution
  • 6. Case Study : TBSA Tiffin Box Suppliers Association • How do they do it…? • Organizational structure Executive Committee (5 members) Teams of 20-25 headed by a group leader Ch-10 A Few Case Studies In Distribution Individual Dabawallas workload = 30 Tiffin
  • 7. Organizational structure PRESIDENT 13 MEMBERS VICE PRESIDENT GENERAL SECRETARY TREASURER DIRECTORS(19) MUKADAM MEMBERS(5000) Ch-10 A Few Case Studies In Distribution
  • 8. FINANCIAL DATA OF A GROUP 1st group – Rs 125000 Total earnings -20 People Rs 35000 Maintenance cost Tiffin luggage basket pass – Rs 180 per person. Maintenance of cycles – Rs 300 – 2 cycles per month. Maintenance of wooden boxes – Rs 100 per person . T.C , police robbery of Tiffin Rs 500 yearly. Organizational fee Rs 15 per head. Puja held per station Rs 50 per head. Ch-10 A Few Case Studies In Distribution
  • 9. Awards and Felicitation  Shri.Varkari Prabhodhan Mahasmati Dindi (palkhi) sohala – 4th march – 2001.  Invitation from CII for conference held in Bangalore.  Documentaries made by BBC ,UTV, MTV, and ZEE TV Ch-10 A Few Case Studies In Distribution
  • 10. LOGISTICS Logistics is happening 24 hrs a day,7 days a week and 52 weeks a year. Logistical competency is achieved by coordinating the following:  Network Design  Information  Transportation  Inventory  Warehousing Ch-10 A Few Case Studies In Distribution
  • 11. • Coding VLP : Vile Parle (Suburb in Mumbai) 9E12 : Code for Dabbawallas at Destination E : Express Towers (Bldg. Name) 12 : Floor No. E : Code for Dabbawallas at Residential station. 3 : Code for Destination station (E.g.. Nariman Point) Ch-10 A Few Case Studies In Distribution
  • 12. • Let us now look at an example of these codes on the tiffins to better understand the system and what it all denotes: Ch-10 A Few Case Studies In Distribution
  • 13. • 10:34-11:20 am • This time period is actually the journey time. The dabbawalas load the wooden crates filled with tiffins onto the luggage or goods compartment in the train. Generally, they choose to occupy the last compartment of the train. Ch-10 A Few Case Studies In Distribution
  • 14. 11:20 – 12:30 pm • At this stage, the unloading takes place at the destination station • Re-arrangement of tiffins takes place as per the destination area and destination building • In particular areas with high density of customers, a special crate is dedicated to the area. This crate carries 150 tiffins and is driven by 3-4 dabbawalas! Ch-10 A Few Case Studies In Distribution
  • 15. • 1:15 – 2:00 pm • Here on begins the collection process where the dabbawalas have to pick up the tiffins from the offices where they had delivered almost an hour ago. Ch-10 A Few Case Studies In Distribution
  • 16. RETURN JOURNEY: • 2:00 – 2:30 pm • The group members meet for the segregation as per the destination suburb. Ch-10 A Few Case Studies In Distribution
  • 17. • 2:48 – 3:30 pm • The return journey by train where the group finally meets up after the day’s routine of dispatching and collecting from various destination offices • Usually, since it is more of a pleasant journey compared to the earlier part of the day, the dabbawalas lighten up the moment with merry making, joking around and singing. Ch-10 A Few Case Studies In Distribution
  • 18. 3:30 – 4:00 pm • This is the stage where the final sorting and dispatch takes place. The group meets up at origin station and they finally sort out the tiffins as per the origin area Ch-10 A Few Case Studies In Distribution
  • 19. Hub and Spoke Model Railway Station origin Intermediate station Railway Station destination Railway station destination Ch-10 A Few Case Studies In Distribution
  • 20. Lessons from Dabawallas • Simplistic coding system • Leveraging public transports • Successful synergy of different mode of transportation • Extremely flat organization • Simplicity in command structure Ch-10 A Few Case Studies In Distribution
  • 21. THE ROYAL VISIT: • Recently, the dabbawala’s had royal company at Church gate station. The Prince of Wales himself had visited them when he came down to Mumbai. • He took keen interest in their way of functioning, expressed surprise at their efficiency and was struck with awe when he was told that they didn’t employ any technology. • The prince was presented a small memento, accompanied with a garland, a Gandhi topi and a trophy by the dabbawalas. Ch-10 A Few Case Studies In Distribution
  • 22. Case 2: Newspaper Distribution • Principle distribution objective is speed • Time available between printing and distributing is relatively small • Depending upon the destination to be catered to the news paper print early morning editions and late city editions • The early morning editions are sent out very early hours to catch connecting transportation modes such as trains, flights, bus etc Ch-10 A Few Case Studies In Distribution
  • 23. Case 2: Newspaper Distribution • Packets are prepared on the basis of daily requirements • Estimating stalls demand is crucial • Entire emphasis on each stage is on fast forwarding movement of the material through the chain, all the processes and operations being planned and executed with that single objective in mind Ch-10 A Few Case Studies In Distribution
  • 24. Case 3: Fresh Flowers • The principle distribution objectives would be ,through out the chain maintaining the quality of the product handled • In India flowers are cultivated on over 40000 hectares spread over areas around Pune, Bangalore, Hyderabad, Delhi and Kolkata. Ch-10 A Few Case Studies In Distribution
  • 25. Case 3: Fresh Flowers • Flowers are packed into flat boxes, little water holder or buckets depending on the nature and cost of flowers • Distribution chain has to ensure that the quality of the cargo is given the top most attention through out the process Ch-10 A Few Case Studies In Distribution
  • 26. Summary • Dabawallas case study shows a distribution marvel which emphasizes on accuracy of distribution • Newspaper case study highlights speed as a principle distribution objective • Fresh Flower case study represents Cargo Quality as a principle objective of distribution Ch-10 A Few Case Studies In Distribution