24. S T A R T T A TPM Implementation Plan ACTIVITIES DEFINE STRATEGIES 1996 1997 1998 1999 2000 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 PREPARATION STAGE MASTER PLAN ORGANIZATION INTRODUCTION TRAINING PUBLICITY 1 T P M 2 3 I M P L E M E N T A MODEL MACHINES Machine 1 Machine 2 Machine 3 Machine 4 EXTEND IMPLEMENTATION SIMILAR PRODUCTION LINES K I C K O F F AUTONOMOUS MAINTENANCE & REDUCE 6 BIG LOSSES EXTEND SIMILAR MACHINES 30% to 50% T I O N R G E T COMPLETE IMPLEMENTATION DEFINED AREAS 100%
25. TPM 90 Days Explosion Plan October November December ww40 ww41 ww42 ww43 ww44 ww45 ww46 ww47 ww48 ww49 ww50 ww51 ww52 Machine 1 PILOT TEAM Step 3 Planned maintenance 6 big losses Individual Improvement Start Start Start Start 10 Extension teams 19 Extension teams step 1-2 Start step 1 4 mc 7 mc 3 mc 6 mc 3 mc 6 mc Machine 2 PILOT TEAM Step 2-3 Planned maintenance Start Start 6 big losses Individual Improvement Step 1 Step 2 Step 1 11 Extension teams step 1-2 B-613 3 mc 2 mc 2 mc B-601 L-604 Machine 3 PILOT TEAM Step 2-3 Planned maintenance 6 big losses Individual Improvement Start Start Start Start 6 Extension teams 2 Extension teams Machine 4 PILOT TEAM step 1-2 Start step 1 Step 1-2 Start Start 2 mc 4 mc Planned maintenance 6 big losses Individual Improvement Start Start Start 4 extension teams Start step 1 a-820 a-821 J-701 J-601 PILLARS IMPLEMENTATION MODEL GANTT TPM Activity Board Extension Teams Server Data collection M1 M2 M3 M4 GM Audit Team presentations TPM Office Audit Consultant visit TPM Meeting Local BOOT CAMP TPM MCOE MEETING, JAPAN Pillars meeting