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Monthly Status
Briefing
March 2012




                 1
Project Background

 The Blue Grass Chemical Agent-Destruction Pilot Plant (BGCAPP) will safely
  destroy 523 tons of chemical agent in rockets and artillery projectiles stored
  at the Blue Grass Army Depot in Richmond, Ky.

 The technology selected by the Department of Defense to destroy the Blue
  Grass chemical weapons stockpile is neutralization followed by supercritical
  water oxidation (SCWO).

 The Assembled Chemical Weapons Alternatives (ACWA) Program,
  headquartered at Aberdeen Proving Ground, Maryland, is responsible for
  managing all aspects of the safe and environmentally sound destruction of
  the chemical weapons stockpiles in both Kentucky and Colorado.

 The Bechtel Parsons Blue Grass Team, a joint venture of Bechtel National,
  Inc., and Parsons Infrastructure and Technology Group, along with teaming
  partners URS Corporation, Battelle Memorial Institute, General Atomics and
  General Physics, is the systems contractor selected to design, build,
  systemize, pilot test, operate and close BGCAPP.




                                                                              2
Destruction Technology




                         Neutralization followed by
                         supercritical water
                         oxidation will be used to
                         destroy the Kentucky
                         stockpile.




                                               3
Safety

                                            Occupational Safety and Health
                                               Administration Voluntary Protection
                                               Program Star Status site
     4.0
                                            Lost-time injury rate 93 percent lower
                                               than industry average and recordable
                                               injury rate 59 percent lower than
                                               industry average
                                            As of February 29, 2012, the project has
                                               completed 1,801,476 hours and
           1.65                                357 days without a lost-time accident
                        1.5




                              0.11       Construction Industry
                                         Bechtel Parsons
Recordable Injuries Lost-Time Injuries     (12-month rolling rate)
                                           Accidents per 200,000 job hours




                                                                                       4
Current Project Staffing


 Total project
 employment―850
 Richmond, KY―809
  ― Nonmanual―424
  ― Craft―385

  ― Local hires―57 percent

 Other locations―41
  ― Pasco, WA
  ― San Diego, CA
  ― Columbus, OH
                             385 craft workers are safely working at the Blue Grass
  ― Frederick, MD            Chemical Agent-Destruction Pilot Plant construction site.




                                                                               5
Economic Impact



 Acquisitions to date
  ―   $78.7 million spent with Kentucky companies
  ―   $46.5 million spent in Madison and surrounding counties
 Payroll to date (includes non-manual and craft)
  ― $310.5 million of local payroll paid
  ― $499.5 million more to be paid during the remainder of project




                                                                6
Construction Work in Progress


                                          5                  4              3




                                         1                           2




1
   Control and Support Building (CSB)                   2
                                                          Munitions Demilitarization Building (MDB)
    • Metal wall studs, sheet rock and painting             • Second lift concrete placements

    • Electrical, piping and fire detection systems         • Structural steel and interior wall paneling
    • Heating, ventilation and air conditioning (HVAC)      • Electrical, piping, mechanical systems

3                                                           • HVAC systems and protective coatings
   Utility Building (not visible in photo)
    • Electrical, piping and HVAC systems                4 Supercritical Water Oxidation (SCWO)
                                                         
    • Concrete pads for exterior utilities
                                                           Process Building (not visible in photo)
                                                            • Structural steel, process tanks and equipment
    • Bulk chemical storage area
                                                         5 Laboratory Building (not visible in photo)
                                                         
                                                            • Assembling 20 building modules atop foundation

                                                            • Communications cable



                                                                                                   7
Control and Support
Building (CSB)




CSB control system and operations rooms (above left) are receiving final sheet rock installation
and painting work has begun. Elsewhere inside the CSB, craft workers are installing metal wall
studs (above right) to prepare future operations areas. Once complete, the CSB will house the
control room and integrated control system used to operate BGCAPP.




                                                                                           8
Munitions Demilitarization
Building (MDB)




Craft workers continue preparing for more elevated concrete wall placements by installing
reinforcing steel and formwork (above left). Craft workers also continue installing structural
steel around the agent neutralization system equipment (above right). The MDB is where the
chemical weapons will be disassembled, the explosives removed and the agent neutralized.




                                                                                           9
Supercritical Water Oxidation (SCWO)
Process Building




Craft workers safely lower two aluminum precipitation reactors (above left) into the SCWO
Process Building. The reactors will separate aluminum particles from energetics hydrolysate
during plant operations. Wrapped in protective sheathing, a series of hydrolysate blend and
holding tanks (above right) are placed upon the SCWO Process Building foundation. The tanks
will be used to create the appropriate batches of hydrolysate for the SCWO process during plant
operations. The SCWO Process Building will house the reactors where agent and energetic
hydrolysates, byproducts of the neutralization process, will be subjected to very high
temperatures and pressures to destroy the hydrolysates’ organic content.




                                                                                         10
Laboratory Building
and Utility Building (UB)




Craft workers are installing heating, ventilation and air conditioning systems atop the
Laboratory Building roof (above left). Adjacent to the UB, concrete piers have been placed
(above right) for future support steel that will carry utilities such as chilled water and steam to
support plant operations. During operations, the Laboratory will perform many vital functions
including verification of agent destruction before agent and energetic hydrolysates, byproducts
of the neutralization process, are emptied into hydrolysate holding tanks to await transfer to the
Supercritical Water Oxidation Process Building. Once complete, the UB will house equipment to
produce steam, compressed air, chilled water and hot water for operations.




                                                                                            11
Blue Grass Chemical
Agent-Destruction Pilot Plant




                                12

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March 2012 - Blue Grass Chemical Agent-Destruction Pilot Plant Monthly Status Briefing

  • 2. Project Background  The Blue Grass Chemical Agent-Destruction Pilot Plant (BGCAPP) will safely destroy 523 tons of chemical agent in rockets and artillery projectiles stored at the Blue Grass Army Depot in Richmond, Ky.  The technology selected by the Department of Defense to destroy the Blue Grass chemical weapons stockpile is neutralization followed by supercritical water oxidation (SCWO).  The Assembled Chemical Weapons Alternatives (ACWA) Program, headquartered at Aberdeen Proving Ground, Maryland, is responsible for managing all aspects of the safe and environmentally sound destruction of the chemical weapons stockpiles in both Kentucky and Colorado.  The Bechtel Parsons Blue Grass Team, a joint venture of Bechtel National, Inc., and Parsons Infrastructure and Technology Group, along with teaming partners URS Corporation, Battelle Memorial Institute, General Atomics and General Physics, is the systems contractor selected to design, build, systemize, pilot test, operate and close BGCAPP. 2
  • 3. Destruction Technology Neutralization followed by supercritical water oxidation will be used to destroy the Kentucky stockpile. 3
  • 4. Safety  Occupational Safety and Health Administration Voluntary Protection Program Star Status site 4.0  Lost-time injury rate 93 percent lower than industry average and recordable injury rate 59 percent lower than industry average  As of February 29, 2012, the project has completed 1,801,476 hours and 1.65 357 days without a lost-time accident 1.5 0.11 Construction Industry Bechtel Parsons Recordable Injuries Lost-Time Injuries (12-month rolling rate) Accidents per 200,000 job hours 4
  • 5. Current Project Staffing  Total project employment―850  Richmond, KY―809 ― Nonmanual―424 ― Craft―385 ― Local hires―57 percent  Other locations―41 ― Pasco, WA ― San Diego, CA ― Columbus, OH 385 craft workers are safely working at the Blue Grass ― Frederick, MD Chemical Agent-Destruction Pilot Plant construction site. 5
  • 6. Economic Impact  Acquisitions to date ― $78.7 million spent with Kentucky companies ― $46.5 million spent in Madison and surrounding counties  Payroll to date (includes non-manual and craft) ― $310.5 million of local payroll paid ― $499.5 million more to be paid during the remainder of project 6
  • 7. Construction Work in Progress 5 4 3 1 2 1  Control and Support Building (CSB) 2  Munitions Demilitarization Building (MDB) • Metal wall studs, sheet rock and painting • Second lift concrete placements • Electrical, piping and fire detection systems • Structural steel and interior wall paneling • Heating, ventilation and air conditioning (HVAC) • Electrical, piping, mechanical systems 3 • HVAC systems and protective coatings  Utility Building (not visible in photo) • Electrical, piping and HVAC systems 4 Supercritical Water Oxidation (SCWO)  • Concrete pads for exterior utilities Process Building (not visible in photo) • Structural steel, process tanks and equipment • Bulk chemical storage area 5 Laboratory Building (not visible in photo)  • Assembling 20 building modules atop foundation • Communications cable 7
  • 8. Control and Support Building (CSB) CSB control system and operations rooms (above left) are receiving final sheet rock installation and painting work has begun. Elsewhere inside the CSB, craft workers are installing metal wall studs (above right) to prepare future operations areas. Once complete, the CSB will house the control room and integrated control system used to operate BGCAPP. 8
  • 9. Munitions Demilitarization Building (MDB) Craft workers continue preparing for more elevated concrete wall placements by installing reinforcing steel and formwork (above left). Craft workers also continue installing structural steel around the agent neutralization system equipment (above right). The MDB is where the chemical weapons will be disassembled, the explosives removed and the agent neutralized. 9
  • 10. Supercritical Water Oxidation (SCWO) Process Building Craft workers safely lower two aluminum precipitation reactors (above left) into the SCWO Process Building. The reactors will separate aluminum particles from energetics hydrolysate during plant operations. Wrapped in protective sheathing, a series of hydrolysate blend and holding tanks (above right) are placed upon the SCWO Process Building foundation. The tanks will be used to create the appropriate batches of hydrolysate for the SCWO process during plant operations. The SCWO Process Building will house the reactors where agent and energetic hydrolysates, byproducts of the neutralization process, will be subjected to very high temperatures and pressures to destroy the hydrolysates’ organic content. 10
  • 11. Laboratory Building and Utility Building (UB) Craft workers are installing heating, ventilation and air conditioning systems atop the Laboratory Building roof (above left). Adjacent to the UB, concrete piers have been placed (above right) for future support steel that will carry utilities such as chilled water and steam to support plant operations. During operations, the Laboratory will perform many vital functions including verification of agent destruction before agent and energetic hydrolysates, byproducts of the neutralization process, are emptied into hydrolysate holding tanks to await transfer to the Supercritical Water Oxidation Process Building. Once complete, the UB will house equipment to produce steam, compressed air, chilled water and hot water for operations. 11