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Benchmarking
Objectives

• Understand how benchmarking contributes to
     world-class leadership
• Understand benchmarking concepts
• Create the environment within the company to
     foster benchmarking
• Be able to create an implementation strategy
•
Benchmarking
• Is an activity an organization uses to establish a
     leadership position.
•
• Is a point of reference against which other
     things are compared or measured.
•
Benchmarking
• Focuses on establishing a leadership position
•
• Identifies world-class organizations, products
     (both goods and services), and business
     practices
•
• Evaluates the reasons for their being world-
     class
•
• Systematically and continuously integrates that
     knowledge into the organization’s products
     and processes
Benchmarking

                 Become Industry Leader

             Attain competitive advantage

                   Take action

               Set new targets

             Adapt learning
           Compared to the best
          Learn from Best

      Compared to the best
Key elements of benchmarking
• Competition
• Measurement
• More than competition analysis or market
    research
• Companies renowned as functional leaders
• Customer satisfaction
• Openness to new ideas
• Continuous process
•
•
Benchmarking measurement


                                               Benchmark
Performance




                                                Company
                                           ”
                                      g ap
                                  “
                            The
                  Your
              Operation’s
              Performance


                            Now
Benchmarking measurement

                                                       The
                                                           “ga
                                s

                                      Your Operation’s         p”
                           gram



                                        Performance
                                                                    Benchmark
Performance

                  rams Pro




                                      (new benchmark)
                                                                     Company
                                     Your Operation’s
                                       Performance
              Prog




                                    Your Operation’s
                                      Performance



                                                   The future
Benchmarking, market research and
competitive analysis
          Market       Competitive
          research     Analysis       Benchmarking

Purpose   Analyze      Analyze        Analyze what,
          markets or   competitors’   why and how
          product      strategies     well
          acceptance                  benchmarks
                                      are doing

Focus     Customer     Competitive    Practices that
          needs        strategies     satisfy
                                      customer
                                      needs


Sources   Customers    Industry       Internal and
                       analysts       external data
                                      and original
                                      research
Benchmarking, market research and
 competitive analysis
                                     Your company
World Class
                                     Benchmark company



Benchmark

                                      effect

Good



Trouble
                      Benchmarking
                      project

              Now
                                               Future
Why benchmark?

• Stay in business
• Delight the customer
• Become the World-class Leader
•
The power of learning

• Asking questions is the critical beginning
• Listening to the answers is on the path to
     renewal
• Acting on the answers separates the long-
     term winners from the “also-rans”
• Repeating the cycle is the essence of
     leadership
•
Rapid Change
• 238 companies dropped out of the
    Fortune 500 between 1955-1980
• 143 companies dropped out between
    1985-1990
• Of the 43 “excellent” companies cited in
    Peter & Waterman’s book In Search of
    Excellence in 1982, only 14 companies
    were still considered “excellent” eight
    years later
•
43 “Excellent” Companies of 1982
       32%
• Allen Bradley
   (Rockwell)                               26%
• Disney                  23%        • Amdahl
• Boeing          • Bristol-Meyers   • Bechtel
• DEC                                • Caterpillar          19%
                  • Delta
• Emerson         • Dow              • Dans           • Atari
• Frito-lay       • DuPont           • Hewlett-       • Chesebrough-
• IBM             • Hughes (GM)         Packard          Pond’s
• Intel           • Levi Strauss     • Kodak          • Avon
• Johnson &       • Marriott         • Raychem        • Data General
   Johnson        • Procter &        • Schlumburger   • Fluor
• Mars               Gamble          • Texas          • Kmart
• Maytag          • Standard Oil        Instruments   • National
• McDonald’s         Amoco           • Tupperware        Semiconduct
• Merck           • 3M                  (Dart)           or
• Walmart                            • Wang           • Revlon


   Excellent      Solid but Loss        Weakened          Troubled
                  of Leadership          Position
Shrinking US Leadership
                GE
Electrical Appliances                  33%
                                         40%
             Kodak
  Photographic Film                                     65%
                                                                 85%
             Xerox
 Plain Paper copies                         42%
                                                                        100%
                GM                                                             1982
    Passenger Cars                            46%
                                                52%                            1962
                 US
               Steel            18%
                                   26%
               RCA
                TVs              20%
                                            42%

                      0%      20%       40%       60%      80%        100%

                        Global market share – Leading US Industries
Increased Customer Loyalty

•   Quality
•   Product reliability
•   Cost
•   Market share
•   Service
•   Asset Management
•   Time to market
•   Delivery
•
Overtaking the benchmark


                                      Superior
                                      Performance



      Gap
                                              Your company /
                                              function
                                              Benchmark company /
                                              function




            Present          Future

                      TIME
Benchmarking types
• Internal – we must know ourselves.
•
• Competitive – the goal is to improve our
    own organization to overtake the
    competition
•
• Outside the industry – discovering new
    ways of doing things that are more
    creative that those ideas that are
    traditionally discovered within the
    industry.
Benchmarking types
• Functional – focuses on an area in the
    organization that is cross-functional.
•
• Business processes – organization must
    focus its attention on documenting and
    improving its critical business
    processes.
•
Some typical business processes to
target
•   Customer/marketing
•   Order fulfillment
•   Maintenance
•   Billing and collection
•   Financial Management
•   Asset Management
•   Information Technology
•   Human Resources
•
Model Supplier

• Is a profile of the ideal supplier
     characteristics that the organization
     desires.
•
• Companies benchmark many different
     suppliers, inside and outside the
     industry.
•
Benefits Model Supplier

• Long-term commitment
    § The goal is to help our suppliers be
          successful and remain with us for
          many years
• Stable processes
    § Replicating a stable, consistent
          processes, the chance for errors is
          drastically decreased
•
Benefits Model Supplier

• Improve Just-in-time capabilities
    § Requires close communication
          between the organization and
          suppliers. Clear specifications and
          expectation are outline.
• Better planning
    § Early supplier involvement in
          product planning or scheduling is
          key to achieving customer
          satisfaction.
•
Exercise: Model Supplier

• What are the characteristics of a Model
   Supplier for your industry?
•
• What must you do for your organization
   to implement the Model Supplier?
•
Model Customer

• Model customer is an outgrowth of Model
     Supplier
•
• If we expect our suppliers to meet our
     high expectations, we need to be a
     Model Customer
•
Relationship With Suppliers
                         Adversarial           Partnership

                      6000
Number of Suppliers




                      5000


                      4000


                      3000


                      2000


                      1000


                       500


                                       5 yrs   10 yrs
Exercise: Model Customer

• Given the Model Supplier we developed
    earlier for our industry, what are the
    implications for us as customers? What
    characteristics must we adopt to be a
    Model Customer?
•
• What must we do differently to make the
    Model Supplier successful?
•
Four Steps of Benchmarking




            MONITOR AND RECALIBRATE

                 TAKE ACTION

              DISCOVER FACTS

         PREPARE TO BENCHMARK
Four Steps of Benchmarking




            MONITOR AND RECALIBRATE

                 TAKE ACTION

              DISCOVER FACTS

         PREPARE TO BENCHMARK
Step 1: Prepare to benchmark

• Build Quality Council Support – picks
    benchmarking projects that will
    address problem in areas that are
    critical to the company’s success
•
• Assign change agent – should be someone
    who views he benchmarking project as
    an opportunity to make needed
    organizational changes.
•
Step 1: Prepare to benchmark

• Assemble the team
     §   Members possess various expertise
     §   Line managers are the key members
     §   Members represent all key affected areas
     §   Researcher and financial analyst are
            valuable members
•
• Understand your own operations
     § Know own processes and establish baseline
     § Highlights practices that are ineffective
•
•
Step 1: Prepare to benchmark
• Document and communicate
     § Must communicate at early planning stage
         with those who will be impacted by
         benchmarking
     § Create plan how the results will be
         communicated
     § Create plan to communicate the
         implementation plan
     §
• Devote the time
     § Nature of the project dictates the time
         commitment necessary
     § Can range from a minimum of one day each
Pitfalls of Step 1: Prepare to benchmark

• Skip self-assessment
•
• Lack of management buy-in
•
• Lack of planning
•
Four Steps of Benchmarking




            MONITOR AND RECALIBRATE

                 TAKE ACTION

              DISCOVER FACTS

         PREPARE TO BENCHMARK
Step 2: Discover Facts

•   What will be benchmarked?
•
•   Who should we benchmark?
•
•   How will data be collected?
•
•   Collect the information
•
•   Analyze the results
•
Step 2: Discover Facts

•   What will be benchmarked?
•
•   Who should we benchmark?
•
•   How will data be collected?
•
•   Collect the information
•
•   Analyze the results
•
Decide what will be benchmarked
 Areas for immediate payback




                            Cycle Time          Asset Management
Inventory Mgt.
      Buildings
      Facilities
      Work-in process
      Spare parts
      Machines delivered to customers
      Real estate management             Customer Satisfaction
Decide what will be benchmarked

Triggers for Benchmarking
• Strategic business plans
• Quality management processes
• External: news or observation
• Self-evaluation – e.g., Baldridge
• Benchmarking in one area suggests
     benchmarking in another
• Evaluation of customer satisfaction/surveys
• Cost control
•
Decide what will be benchmarked

The effects of Good Quality
Decide what will be benchmarked


 Customer Satisfaction Factors
         People                Cycle time             Features                   Satisfied?
         Materials             Rework                 Deficiencies               Loyal?
         Energy                Complexity




                                                                     Customers
         Capital               Low-value
                     Process




                                            Product
Inputs




                               activity


         Cost
Decide what will be benchmarked

Benchmarking Metrics

•   Customer satisfaction
•   Market share
•   Cost as a percent of revenue
•   Cycle time
•   Quality
•   Return on assets
•
Decide whom to benchmark

• Benchmarking types
    •
    § Internal
    § Competitive
    § Outside the industry
    § Functional
    § Business Process
•
Exercise: Benchmarking Topics and Partners

• List what should be benchmarked in your
     organization and operation.
•
• List potential benchmarking partners that
     are either direct competitors or are
     known for their functional expertise,
     inside or outside the industry.
•
• List resources that can help you expand
     your partner list.
•
Decide how the data will be collected

Data collection
•   Identify data sources
•   Identify data collection method
•   Share information
•   Find the contact
•
Decide how the data will be collected

Data Sources

• Existing information
     § Internal
     § External
•
•Research
Decide how the data will be collected

Determine the Data Collection Method
• Indirect
     §   Visits as customer
     §   Purchase products
     §   Reverse engineering
     §   Survey competitor’s suppliers
•
• Direct
     § Mail survey
     § Telephone interviews
     § Site visits
Collect the information

• How much better are they?
• Why are they better?
     §   Is their performance better?
     §   Are their practices/procedures better?
     §
• How do they do what they do?
• What can we learn form them?
• How can we apply what we learned?
•
Analyze the Results

• Identify performance differences
•
• Identify reasons for the performance gap
     §   Process practices themselves
     §   Business practices
     §   Organizational structure
     §   Market
     §   Environment
     §
•
Exercise: Benchmarking Step: discover
the facts
• Review and analyze the following chart that
     compares data from three pharmacies with
     data from our own pharmacy.
•
• Develop a best in breed profile for these four
     pharmacies.
•
• What additional information would you like to
     have?
•
• Please file possible causes behind the
     performance gap.
•
Exercise: Benchmarking Step: discover
the facts




 *The higher this figure, the more positive results for the pharmacy.
Pitfalls of step 2: Discover Facts

• Picking the wrong benchmarks
     §   Poor performers
     §   Limited to domestic benchmarks
     §
• Being too focused on inappropriate numbers
• Politics become intense
• People become defensive
Four Steps of Benchmarking




            MONITOR AND RECALIBRATE

                 TAKE ACTION

              DISCOVER FACTS

         PREPARE TO BENCHMARK
Step 3: Take Action

•   Communicate results
•   Establish goals
•   Develop action plans
•   Implement change
Step 3: Take Action
Overtaking the benchmark

                                        Superior
                                        Performance



        Gap
                                                Your company /
                                                function
                                                Benchmark company /
                                                function




              Present          Future

                        TIME
Step 3: Take Action
New performance goals are based on:
• Where you are now
• Where the benchmark is now
• Where the benchmark will be at a chosen time in
    the future
• Where you want your organization’s
    performance to be
Step 3: Take Action
Develop action plans
• Based on the reasons for the performance gap
     and/or enablers discovered in the
     benchmarking study
• Compare action plans to strategic business plans
• Strategic, measurable goals and objectives are
     incorporated into the action plan.
• Goals must be communicated throughout the
     company
Exercise: Action Planning

Given the causes you previously developed for the
performance gap between the benchmark
organization and our pharmacy, develop an action
plan to help our pharmacy close the gap and
become the benchmark company. Your action plans
should include what should be done to:
•
• Increase customer satisfaction
• Lower operating costs
• Raise medication costs per fill
Pitfalls for Step 3: Take Action

• Goals are unrealistic
• Goals are not integrated into business or
    operations plans
• Forget to “soften the beaches” regarding findings
Four Steps of Benchmarking




            MONITOR AND RECALIBRATE

                 TAKE ACTION

              DISCOVER FACTS

         PREPARE TO BENCHMARK
Step 4: Monitor and Recalibrate

• Monitor progress of benchmarking efforts in
    general and benchmarking projects in
    particular
• Update benchmarks at predetermined.
    milestones to determine progress made by
    both the benchmark and your own
    organization.
• Report progress in achieving targets to all
    employees on an ongoing basis.
Step 4: Monitor and Recalibrate

Monitor Benchmarking Project
•   Were measurement identified?
•   Were the benchmarking result communicated?
•   Was there senior management “buy-in”?
•   Was an action plan designed and implemented?
•
Step 4: Monitor and Recalibrate

Update benchmarks
• Has the benchmark changed?
• Has the best competitor/function changed?
• What is you progress? Have you met your goals?
• Have the benchmark companies improved?
    Should you adjust your goals?
• Are there emerging best practice companies?
•
Role of Management

•   Set benchmarking goals
•   Integrate into strategic plan
•   Be a role model
•   Establish environment for change
•   Build infrastructure
•   Monitor progress
•
Set goals and integrate

• Integrate into business strategy
• Set benchmarking direction
• Communicate benchmarking findings
•
Integration

• Do organizational goals incorporate
    benchmarking findings?
• Have benchmarking findings been
    integrated into the goals of each division
    and functional area?
•
Strategic Benchmarking Focus




  Customer Satisfaction   Human resource utilization



   Asset
      managem              Cycle time
      ent
Be A Role Model

• Be committed – senior managers must
    understand, commit to, and actively
    support benchmarking
•
• Be involved – to assure that the
    benchmarking team is
    § Working on areas that are critical to the
         company
    § Staying focused and
    § Not experiencing insurmountable
         obstacles
•
Senior Management Response

• Let’s do it        Prognosis: success
•
• Let’s not do it    Prognosis: on hold
•
• Let’s do it (but   Prognosis: failure
  never do)
•
Establish Environment for Change

• Show willingness to learn – if we do not
    use benchmarking findings to make
    changes, then benchmarking studies are
    a futile exercise
• Create trust – must maintain fundamental
    belief in the benefits of a benchmarking
    system.
• Demonstrate willingness to make change
•
Build the Infrastructure

• Provide rewards and recognition
•
•
• Devote the resources
•
•
• Provide training
•
Monitor Progress

• Business and operations reviews
• Benchmarking team reviews
• Company-wide benchmarking initiative
•
Operations and Business Review

• Where is your operation’s current
    performance compared to the
    benchmark?
•
• What are your plans to fill the gaps?
•
• What is the time frame to accomplish this?
•
• How do your investment strategies relate?
•
Benchmarking Team Review

• Who are your benchmarking partners?
• Why these companies?
• What have you learned?
• How have you used this intelligence to
    help set new performance goals?
• What are your recommendations?
•
Senior Management Task

• Provide leadership in planning and
    organizing
• Agree on the partnership companies
• Agree on the data collection methods
• Pick team members
• Remove obstacles to benchmarking
•
Senior Management Task (cont’d)

• Communicate and utilize findings
• Re-calibrate periodically
• Integrate with strategic quantity planning
     and TQM
• Publicize successful benchmarking
     examples
• Revise the reward system
Exercise: Benchmarking Obstacle

• List actions that senior management might
    inadvertently do that may derail the
    benchmarking initiative.
•
ACTION
PLANNING
Benchmarking Action Plan: Getting Started
Step: Review Strategic Quality Plans to identify
benchmarking opportunities.
Benchmarking Action Plan: Getting Started

Step: Build the infrastructure that supports benchmarking including
recognition and reward systems, training, organization, and budget.
Benchmarking Action Plan: Getting Started
Step: Assemble and charge the first benchmarking team.
Benchmarking Action Plan: Getting Started
Step: Provide in-depth training for the benchmarking team.
Benchmarking Action Plan: Getting Started
Step: Establish a process for monitoring benchmarking project progress
and overall benchmarking initiative.
Benchmarking Action Plan: Getting Started
Step: Develop and communication strategy to announce commencement
of benchmarking initiative and progress of benchmarking projects.
Implementation

   Phases of Benchmarking Implementation



                      Ongoing       Sustaining the
 Getting Started
                   Implementation       Effort
Implementation

• Senior management “buy-in” and training
• Pilot project
• Choose high-impact project
• Study lessons learned
Project Criteria

• High payback
• High visibility
• Measurable
• Short-term results
• High profitability of success
• Customer satisfaction issue
Ongoing implementation

• Organization – must be re-examined prior
    implementation in order to assess
    whether the existing structure and
    resources will support the
    benchmarking activity.
• Elements of the organization to examine
    include:
    § Organizational self-assessment conducted
         to establish baseline performance
    § Linkages to TQM processes clearly
         established
Ongoing implementation

• Elements of the organization to examine
    include (cont’d):
    § Skilled education and training resources
         available to teach benchmarking skills
    § Cross-functional benchmarking teams of
         appropriate line managers appointed
         and trained
    § Empowered employees exist to implement
         changes resulting from benchmarking
         recommendations
Ongoing implementation

• Support systems – some of the systems
    that are critical to benchmarking’s
    success include:
    § Prior adoption of TQM is a prerequisite
         condition for the introduction of
         benchmarking
    § Data base of external industry,
         competition, and best practice
         companies created
    § Critical metrics identified, measurement
         techniques implemented, and findings
         documented.
Ongoing implementation

• Support systems – some of the systems
    that are critical to benchmarking’s
    success include (cont’d):
    § Researcher and financial analyst recruited
        to serve as ad hoc members of
        benchmarking teams
    § Time, team, and budget devoted to the
        benchmarking project
    § Customer-supplier partnerships developed
        through introduction of model-supplier
        and model-customer
Ongoing implementation

• Support systems – some of the systems
    that are critical to benchmarking’s
    success include (cont’d):
    § Reward and recognition systems revised to
        support benchmarking team efforts.
    § Ongoing recalibration of benchmarks to
        assess progress towards benchmarks
        and possible introduction of new
        benchmarks companies
Ongoing implementation

• Role Model Management – senior
    management is responsible for
    implementing benchmarking within the
    organization. Senior management must:
    § Understand benchmarking
        ― reviews and accepts benchmarking
              findings and results
        ― Recognizes the benefits of
              benchmarking to the organization
        ― Commits to achieving the
              benchmarks
Ongoing implementation
• Senior management must (cont’d):
    § Support benchmarking
        ― Personal actions reinforce
              benchmarking; makes needed
              changes in own behavior
        ― Trust and openness evident in
              management style
        ― Asks about benchmarking data at
              every operations review
    § Use benchmarking
        ― Personally involved in conducting
              benchmarking of strategic issues
        ― Integrates benchmarking into TQM
Ongoing implementation

• Strategic Quality Planning – senior mgt.
     must integrate benchmarking findings
     into strategic quality planning.
    § The benchmarking vision that is developed
        from wanting to leapfrog over other
        companies must be linked to the vision
        that is developed as part of the strategic
        quality planning process.
    § Customer satisfaction is the guiding
        principle for everything the company
        does.
    § Benchmarks become inherent in strategies
Ongoing implementation

• Strategic Quality Planning (cont’d)
     § Model-supplier and model-customer
         concepts are developed and integrated
         into company direction.
     § Implementation of plans are developed for
         all major divisions and cascaded
         throughout the organization.
Ongoing implementation

• Communication and training – key
    elements that will help bring about the
    desired changes required to successfully
    implement benchmarking. Elements of
    the communication plan include:
    § Develop communication plan to roll out
        benchmarking program
        ― Communicate benchmarking
              findings
        ― Communicate benchmarking
              recommendations and results
Ongoing implementation
    § Develop communication plan to roll out
        benchmarking program (cont’d)
        ― Recognize benchmarking team
              successes
        ― Spread news about the relationship
              with customers and suppliers
        ― Obtain acceptance and “buy-in” from
              all levels of employees
―
Ongoing implementation

• Communication and training – Senior
    management must receive a briefing on
    benchmarking:
    § Understand benefits to the organization
    § Overview of the process
    § Role of management
    § Relationship to TQM and strategic quality
        planning
    § Implementation planning
Ongoing implementation

• Communication and training –
    Benchmarking team must acquire the
    skills to conduct benchmarking studies:
    § Prepare for implementation of
         benchmarking
    § Develop capability and skills
    §
Sustaining the Effort

  Critical success factors

       Benchmarking requires…
       …a commitment management
       …willingness to learn and adapt ideas of
         others
       …a bedrock of total quality management
       …that results must be integrated with
         strategic quality plans
       …an organization capable of change
Sustaining the Effort

  Critical success factors

       Benchmarking…
       …is a two-way communication process
       …efforts must be rewarded and recognized
       …teams represent those responsible for
         implementing recommendations
       …must begin with an assessment of own
         operations
       …subjects chosen must be critical for
         organization’s success
Exercise: Implementation Barriers

• What are the potential barriers to
    implementing benchmarking?
•
• How can these barriers be overcome?

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Benchmarking

  • 2. Objectives • Understand how benchmarking contributes to world-class leadership • Understand benchmarking concepts • Create the environment within the company to foster benchmarking • Be able to create an implementation strategy •
  • 3. Benchmarking • Is an activity an organization uses to establish a leadership position. • • Is a point of reference against which other things are compared or measured. •
  • 4. Benchmarking • Focuses on establishing a leadership position • • Identifies world-class organizations, products (both goods and services), and business practices • • Evaluates the reasons for their being world- class • • Systematically and continuously integrates that knowledge into the organization’s products and processes
  • 5. Benchmarking Become Industry Leader Attain competitive advantage Take action Set new targets Adapt learning Compared to the best Learn from Best Compared to the best
  • 6. Key elements of benchmarking • Competition • Measurement • More than competition analysis or market research • Companies renowned as functional leaders • Customer satisfaction • Openness to new ideas • Continuous process • •
  • 7. Benchmarking measurement Benchmark Performance Company ” g ap “ The Your Operation’s Performance Now
  • 8. Benchmarking measurement The “ga s Your Operation’s p” gram Performance Benchmark Performance rams Pro (new benchmark) Company Your Operation’s Performance Prog Your Operation’s Performance The future
  • 9. Benchmarking, market research and competitive analysis Market Competitive research Analysis Benchmarking Purpose Analyze Analyze Analyze what, markets or competitors’ why and how product strategies well acceptance benchmarks are doing Focus Customer Competitive Practices that needs strategies satisfy customer needs Sources Customers Industry Internal and analysts external data and original research
  • 10. Benchmarking, market research and competitive analysis Your company World Class Benchmark company Benchmark effect Good Trouble Benchmarking project Now Future
  • 11. Why benchmark? • Stay in business • Delight the customer • Become the World-class Leader •
  • 12. The power of learning • Asking questions is the critical beginning • Listening to the answers is on the path to renewal • Acting on the answers separates the long- term winners from the “also-rans” • Repeating the cycle is the essence of leadership •
  • 13. Rapid Change • 238 companies dropped out of the Fortune 500 between 1955-1980 • 143 companies dropped out between 1985-1990 • Of the 43 “excellent” companies cited in Peter & Waterman’s book In Search of Excellence in 1982, only 14 companies were still considered “excellent” eight years later •
  • 14. 43 “Excellent” Companies of 1982 32% • Allen Bradley (Rockwell) 26% • Disney 23% • Amdahl • Boeing • Bristol-Meyers • Bechtel • DEC • Caterpillar 19% • Delta • Emerson • Dow • Dans • Atari • Frito-lay • DuPont • Hewlett- • Chesebrough- • IBM • Hughes (GM) Packard Pond’s • Intel • Levi Strauss • Kodak • Avon • Johnson & • Marriott • Raychem • Data General Johnson • Procter & • Schlumburger • Fluor • Mars Gamble • Texas • Kmart • Maytag • Standard Oil Instruments • National • McDonald’s Amoco • Tupperware Semiconduct • Merck • 3M (Dart) or • Walmart • Wang • Revlon Excellent Solid but Loss Weakened Troubled of Leadership Position
  • 15. Shrinking US Leadership GE Electrical Appliances 33% 40% Kodak Photographic Film 65% 85% Xerox Plain Paper copies 42% 100% GM 1982 Passenger Cars 46% 52% 1962 US Steel 18% 26% RCA TVs 20% 42% 0% 20% 40% 60% 80% 100% Global market share – Leading US Industries
  • 16. Increased Customer Loyalty • Quality • Product reliability • Cost • Market share • Service • Asset Management • Time to market • Delivery •
  • 17. Overtaking the benchmark Superior Performance Gap Your company / function Benchmark company / function Present Future TIME
  • 18. Benchmarking types • Internal – we must know ourselves. • • Competitive – the goal is to improve our own organization to overtake the competition • • Outside the industry – discovering new ways of doing things that are more creative that those ideas that are traditionally discovered within the industry.
  • 19. Benchmarking types • Functional – focuses on an area in the organization that is cross-functional. • • Business processes – organization must focus its attention on documenting and improving its critical business processes. •
  • 20. Some typical business processes to target • Customer/marketing • Order fulfillment • Maintenance • Billing and collection • Financial Management • Asset Management • Information Technology • Human Resources •
  • 21. Model Supplier • Is a profile of the ideal supplier characteristics that the organization desires. • • Companies benchmark many different suppliers, inside and outside the industry. •
  • 22. Benefits Model Supplier • Long-term commitment § The goal is to help our suppliers be successful and remain with us for many years • Stable processes § Replicating a stable, consistent processes, the chance for errors is drastically decreased •
  • 23. Benefits Model Supplier • Improve Just-in-time capabilities § Requires close communication between the organization and suppliers. Clear specifications and expectation are outline. • Better planning § Early supplier involvement in product planning or scheduling is key to achieving customer satisfaction. •
  • 24. Exercise: Model Supplier • What are the characteristics of a Model Supplier for your industry? • • What must you do for your organization to implement the Model Supplier? •
  • 25. Model Customer • Model customer is an outgrowth of Model Supplier • • If we expect our suppliers to meet our high expectations, we need to be a Model Customer •
  • 26. Relationship With Suppliers Adversarial Partnership 6000 Number of Suppliers 5000 4000 3000 2000 1000 500 5 yrs 10 yrs
  • 27. Exercise: Model Customer • Given the Model Supplier we developed earlier for our industry, what are the implications for us as customers? What characteristics must we adopt to be a Model Customer? • • What must we do differently to make the Model Supplier successful? •
  • 28. Four Steps of Benchmarking MONITOR AND RECALIBRATE TAKE ACTION DISCOVER FACTS PREPARE TO BENCHMARK
  • 29. Four Steps of Benchmarking MONITOR AND RECALIBRATE TAKE ACTION DISCOVER FACTS PREPARE TO BENCHMARK
  • 30. Step 1: Prepare to benchmark • Build Quality Council Support – picks benchmarking projects that will address problem in areas that are critical to the company’s success • • Assign change agent – should be someone who views he benchmarking project as an opportunity to make needed organizational changes. •
  • 31. Step 1: Prepare to benchmark • Assemble the team § Members possess various expertise § Line managers are the key members § Members represent all key affected areas § Researcher and financial analyst are valuable members • • Understand your own operations § Know own processes and establish baseline § Highlights practices that are ineffective • •
  • 32. Step 1: Prepare to benchmark • Document and communicate § Must communicate at early planning stage with those who will be impacted by benchmarking § Create plan how the results will be communicated § Create plan to communicate the implementation plan § • Devote the time § Nature of the project dictates the time commitment necessary § Can range from a minimum of one day each
  • 33. Pitfalls of Step 1: Prepare to benchmark • Skip self-assessment • • Lack of management buy-in • • Lack of planning •
  • 34. Four Steps of Benchmarking MONITOR AND RECALIBRATE TAKE ACTION DISCOVER FACTS PREPARE TO BENCHMARK
  • 35. Step 2: Discover Facts • What will be benchmarked? • • Who should we benchmark? • • How will data be collected? • • Collect the information • • Analyze the results •
  • 36. Step 2: Discover Facts • What will be benchmarked? • • Who should we benchmark? • • How will data be collected? • • Collect the information • • Analyze the results •
  • 37. Decide what will be benchmarked Areas for immediate payback Cycle Time Asset Management Inventory Mgt. Buildings Facilities Work-in process Spare parts Machines delivered to customers Real estate management Customer Satisfaction
  • 38. Decide what will be benchmarked Triggers for Benchmarking • Strategic business plans • Quality management processes • External: news or observation • Self-evaluation – e.g., Baldridge • Benchmarking in one area suggests benchmarking in another • Evaluation of customer satisfaction/surveys • Cost control •
  • 39. Decide what will be benchmarked The effects of Good Quality
  • 40. Decide what will be benchmarked Customer Satisfaction Factors People Cycle time Features Satisfied? Materials Rework Deficiencies Loyal? Energy Complexity Customers Capital Low-value Process Product Inputs activity Cost
  • 41. Decide what will be benchmarked Benchmarking Metrics • Customer satisfaction • Market share • Cost as a percent of revenue • Cycle time • Quality • Return on assets •
  • 42. Decide whom to benchmark • Benchmarking types • § Internal § Competitive § Outside the industry § Functional § Business Process •
  • 43. Exercise: Benchmarking Topics and Partners • List what should be benchmarked in your organization and operation. • • List potential benchmarking partners that are either direct competitors or are known for their functional expertise, inside or outside the industry. • • List resources that can help you expand your partner list. •
  • 44. Decide how the data will be collected Data collection • Identify data sources • Identify data collection method • Share information • Find the contact •
  • 45. Decide how the data will be collected Data Sources • Existing information § Internal § External • •Research
  • 46. Decide how the data will be collected Determine the Data Collection Method • Indirect § Visits as customer § Purchase products § Reverse engineering § Survey competitor’s suppliers • • Direct § Mail survey § Telephone interviews § Site visits
  • 47. Collect the information • How much better are they? • Why are they better? § Is their performance better? § Are their practices/procedures better? § • How do they do what they do? • What can we learn form them? • How can we apply what we learned? •
  • 48. Analyze the Results • Identify performance differences • • Identify reasons for the performance gap § Process practices themselves § Business practices § Organizational structure § Market § Environment § •
  • 49. Exercise: Benchmarking Step: discover the facts • Review and analyze the following chart that compares data from three pharmacies with data from our own pharmacy. • • Develop a best in breed profile for these four pharmacies. • • What additional information would you like to have? • • Please file possible causes behind the performance gap. •
  • 50. Exercise: Benchmarking Step: discover the facts *The higher this figure, the more positive results for the pharmacy.
  • 51. Pitfalls of step 2: Discover Facts • Picking the wrong benchmarks § Poor performers § Limited to domestic benchmarks § • Being too focused on inappropriate numbers • Politics become intense • People become defensive
  • 52. Four Steps of Benchmarking MONITOR AND RECALIBRATE TAKE ACTION DISCOVER FACTS PREPARE TO BENCHMARK
  • 53. Step 3: Take Action • Communicate results • Establish goals • Develop action plans • Implement change
  • 54. Step 3: Take Action Overtaking the benchmark Superior Performance Gap Your company / function Benchmark company / function Present Future TIME
  • 55. Step 3: Take Action New performance goals are based on: • Where you are now • Where the benchmark is now • Where the benchmark will be at a chosen time in the future • Where you want your organization’s performance to be
  • 56. Step 3: Take Action Develop action plans • Based on the reasons for the performance gap and/or enablers discovered in the benchmarking study • Compare action plans to strategic business plans • Strategic, measurable goals and objectives are incorporated into the action plan. • Goals must be communicated throughout the company
  • 57. Exercise: Action Planning Given the causes you previously developed for the performance gap between the benchmark organization and our pharmacy, develop an action plan to help our pharmacy close the gap and become the benchmark company. Your action plans should include what should be done to: • • Increase customer satisfaction • Lower operating costs • Raise medication costs per fill
  • 58. Pitfalls for Step 3: Take Action • Goals are unrealistic • Goals are not integrated into business or operations plans • Forget to “soften the beaches” regarding findings
  • 59. Four Steps of Benchmarking MONITOR AND RECALIBRATE TAKE ACTION DISCOVER FACTS PREPARE TO BENCHMARK
  • 60. Step 4: Monitor and Recalibrate • Monitor progress of benchmarking efforts in general and benchmarking projects in particular • Update benchmarks at predetermined. milestones to determine progress made by both the benchmark and your own organization. • Report progress in achieving targets to all employees on an ongoing basis.
  • 61. Step 4: Monitor and Recalibrate Monitor Benchmarking Project • Were measurement identified? • Were the benchmarking result communicated? • Was there senior management “buy-in”? • Was an action plan designed and implemented? •
  • 62. Step 4: Monitor and Recalibrate Update benchmarks • Has the benchmark changed? • Has the best competitor/function changed? • What is you progress? Have you met your goals? • Have the benchmark companies improved? Should you adjust your goals? • Are there emerging best practice companies? •
  • 63. Role of Management • Set benchmarking goals • Integrate into strategic plan • Be a role model • Establish environment for change • Build infrastructure • Monitor progress •
  • 64. Set goals and integrate • Integrate into business strategy • Set benchmarking direction • Communicate benchmarking findings •
  • 65. Integration • Do organizational goals incorporate benchmarking findings? • Have benchmarking findings been integrated into the goals of each division and functional area? •
  • 66. Strategic Benchmarking Focus Customer Satisfaction Human resource utilization Asset managem Cycle time ent
  • 67. Be A Role Model • Be committed – senior managers must understand, commit to, and actively support benchmarking • • Be involved – to assure that the benchmarking team is § Working on areas that are critical to the company § Staying focused and § Not experiencing insurmountable obstacles •
  • 68. Senior Management Response • Let’s do it Prognosis: success • • Let’s not do it Prognosis: on hold • • Let’s do it (but Prognosis: failure never do) •
  • 69. Establish Environment for Change • Show willingness to learn – if we do not use benchmarking findings to make changes, then benchmarking studies are a futile exercise • Create trust – must maintain fundamental belief in the benefits of a benchmarking system. • Demonstrate willingness to make change •
  • 70. Build the Infrastructure • Provide rewards and recognition • • • Devote the resources • • • Provide training •
  • 71. Monitor Progress • Business and operations reviews • Benchmarking team reviews • Company-wide benchmarking initiative •
  • 72. Operations and Business Review • Where is your operation’s current performance compared to the benchmark? • • What are your plans to fill the gaps? • • What is the time frame to accomplish this? • • How do your investment strategies relate? •
  • 73. Benchmarking Team Review • Who are your benchmarking partners? • Why these companies? • What have you learned? • How have you used this intelligence to help set new performance goals? • What are your recommendations? •
  • 74. Senior Management Task • Provide leadership in planning and organizing • Agree on the partnership companies • Agree on the data collection methods • Pick team members • Remove obstacles to benchmarking •
  • 75. Senior Management Task (cont’d) • Communicate and utilize findings • Re-calibrate periodically • Integrate with strategic quantity planning and TQM • Publicize successful benchmarking examples • Revise the reward system
  • 76. Exercise: Benchmarking Obstacle • List actions that senior management might inadvertently do that may derail the benchmarking initiative. •
  • 78. Benchmarking Action Plan: Getting Started Step: Review Strategic Quality Plans to identify benchmarking opportunities.
  • 79. Benchmarking Action Plan: Getting Started Step: Build the infrastructure that supports benchmarking including recognition and reward systems, training, organization, and budget.
  • 80. Benchmarking Action Plan: Getting Started Step: Assemble and charge the first benchmarking team.
  • 81. Benchmarking Action Plan: Getting Started Step: Provide in-depth training for the benchmarking team.
  • 82. Benchmarking Action Plan: Getting Started Step: Establish a process for monitoring benchmarking project progress and overall benchmarking initiative.
  • 83. Benchmarking Action Plan: Getting Started Step: Develop and communication strategy to announce commencement of benchmarking initiative and progress of benchmarking projects.
  • 84. Implementation Phases of Benchmarking Implementation Ongoing Sustaining the Getting Started Implementation Effort
  • 85. Implementation • Senior management “buy-in” and training • Pilot project • Choose high-impact project • Study lessons learned
  • 86. Project Criteria • High payback • High visibility • Measurable • Short-term results • High profitability of success • Customer satisfaction issue
  • 87. Ongoing implementation • Organization – must be re-examined prior implementation in order to assess whether the existing structure and resources will support the benchmarking activity. • Elements of the organization to examine include: § Organizational self-assessment conducted to establish baseline performance § Linkages to TQM processes clearly established
  • 88. Ongoing implementation • Elements of the organization to examine include (cont’d): § Skilled education and training resources available to teach benchmarking skills § Cross-functional benchmarking teams of appropriate line managers appointed and trained § Empowered employees exist to implement changes resulting from benchmarking recommendations
  • 89. Ongoing implementation • Support systems – some of the systems that are critical to benchmarking’s success include: § Prior adoption of TQM is a prerequisite condition for the introduction of benchmarking § Data base of external industry, competition, and best practice companies created § Critical metrics identified, measurement techniques implemented, and findings documented.
  • 90. Ongoing implementation • Support systems – some of the systems that are critical to benchmarking’s success include (cont’d): § Researcher and financial analyst recruited to serve as ad hoc members of benchmarking teams § Time, team, and budget devoted to the benchmarking project § Customer-supplier partnerships developed through introduction of model-supplier and model-customer
  • 91. Ongoing implementation • Support systems – some of the systems that are critical to benchmarking’s success include (cont’d): § Reward and recognition systems revised to support benchmarking team efforts. § Ongoing recalibration of benchmarks to assess progress towards benchmarks and possible introduction of new benchmarks companies
  • 92. Ongoing implementation • Role Model Management – senior management is responsible for implementing benchmarking within the organization. Senior management must: § Understand benchmarking ― reviews and accepts benchmarking findings and results ― Recognizes the benefits of benchmarking to the organization ― Commits to achieving the benchmarks
  • 93. Ongoing implementation • Senior management must (cont’d): § Support benchmarking ― Personal actions reinforce benchmarking; makes needed changes in own behavior ― Trust and openness evident in management style ― Asks about benchmarking data at every operations review § Use benchmarking ― Personally involved in conducting benchmarking of strategic issues ― Integrates benchmarking into TQM
  • 94. Ongoing implementation • Strategic Quality Planning – senior mgt. must integrate benchmarking findings into strategic quality planning. § The benchmarking vision that is developed from wanting to leapfrog over other companies must be linked to the vision that is developed as part of the strategic quality planning process. § Customer satisfaction is the guiding principle for everything the company does. § Benchmarks become inherent in strategies
  • 95. Ongoing implementation • Strategic Quality Planning (cont’d) § Model-supplier and model-customer concepts are developed and integrated into company direction. § Implementation of plans are developed for all major divisions and cascaded throughout the organization.
  • 96. Ongoing implementation • Communication and training – key elements that will help bring about the desired changes required to successfully implement benchmarking. Elements of the communication plan include: § Develop communication plan to roll out benchmarking program ― Communicate benchmarking findings ― Communicate benchmarking recommendations and results
  • 97. Ongoing implementation § Develop communication plan to roll out benchmarking program (cont’d) ― Recognize benchmarking team successes ― Spread news about the relationship with customers and suppliers ― Obtain acceptance and “buy-in” from all levels of employees ―
  • 98. Ongoing implementation • Communication and training – Senior management must receive a briefing on benchmarking: § Understand benefits to the organization § Overview of the process § Role of management § Relationship to TQM and strategic quality planning § Implementation planning
  • 99. Ongoing implementation • Communication and training – Benchmarking team must acquire the skills to conduct benchmarking studies: § Prepare for implementation of benchmarking § Develop capability and skills §
  • 100. Sustaining the Effort Critical success factors Benchmarking requires… …a commitment management …willingness to learn and adapt ideas of others …a bedrock of total quality management …that results must be integrated with strategic quality plans …an organization capable of change
  • 101. Sustaining the Effort Critical success factors Benchmarking… …is a two-way communication process …efforts must be rewarded and recognized …teams represent those responsible for implementing recommendations …must begin with an assessment of own operations …subjects chosen must be critical for organization’s success
  • 102. Exercise: Implementation Barriers • What are the potential barriers to implementing benchmarking? • • How can these barriers be overcome?