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HSE
PRINCIPLES AND PRACTISES
PREPARED BY:
ALI IRFAN KHAWAJA, COUNTRY DIRECTOR, STAREGISTER PAKISTAN
QMS, FSMS, EMS and OHSAS Lead Auditor
CIPM (AAPM), Certified Trainer (PRM/AAPM),
IQF Approved Six Sigma Trainer,
NPO Approved Trainer, PMQA Assessor,
linkedin: http://pk.linkedin.com/pub/ali-irfan/8/399/a40
email: aikquality@yahoo.com / aikquality@gmail.com
HEALTH AND
SAFETY
FOUNDATION
STAREGISTER PAKISTAN

Health, Safety & Environment
WHAT IS HSE
H
S
E

Health (Occupational)
Prevention of occupational sickness
Safety
Prevention of Accidents / Injuries
Environment
Protection of Environment

Every minute there are:
2

Occupational Fatalities

475

Occupational Injuries

300

Occupational Diseases
STAREGISTER PAKISTAN

Health, Safety & Environment
WHY HSE
Legislative Requirements
Competitive Business Environment
Image Building
Reduction in Downtime
Importance of HSE Certification
Financial Losses from Business Interruptions
STAREGISTER PAKISTAN

HIDDEN COSTS OF ACCIDENTS
Accident Investigation
Payments for non productive time (injured persons)
Payments for non productive time (witnesses, First-aiders
investors, clearing up etc.)
Replacement labour (probably less effective)
Training for replacement labour
Business interruption/disruption
Loss of reputation
Damage repair
Replacement plant
Compensation payments
Legal costs and fees
Insurance
STAREGISTER PAKISTAN

BENEFITS OF GOOD HEALTH AND
SAFETY PRACTICE
Increased levels of compliance with rules and procedures
Improved production
Improved staff morale
Improved company reputation
Reduced accidents
Reduced ill health
Reduced damage to equipment
Reduced absenteeism
Reduced staff turnover
STAREGISTER PAKISTAN

Successful Management systems
1.
2.
3.

4.

5.
6.

Policy: health and safety aims of the organization, health
and safety objectives and management commitment
Organizing: clear roles and responsibilities, competence,
commitment and control, co-operation,communication
Planning and Implementation: identify hazards, assess
risks, and decide how risks can be eliminated or
controlled. sets standards against which performance
can be mean surd
Measuring performance: used as a means of determining
the extent to which health and safety policy and
objectives are being implemented and should be both
reactive and proactive
Reviewing: analyzing data gathered through monitoring
to see whether performance is adequate
Audit: Systematic critical examination of each stage of an
organization’s management systems and procedures
HEALTH AND
SAFETY POLICY
STAREGISTER PAKISTAN

PURPOSE OF A SAFETY POLICY
Set out the employer’s/management commitment to safety
Set out the organization and arrangements for controlling
work related hazards
Protect people from injury and occupation ill health
Comply with legal requirements and avoid prosecution
Manage health and safety on a cost-effective
Basis
STAREGISTER PAKISTAN

TYPES OF TARGETS
Reduced/zero accidents
Zero prosecutions
Reduced sickness absence
Reduction in compensation claims
Improve reporting of near misses
Improve reporting of minor accidents
Improve audit scores
STAREGISTER PAKISTAN

INEFECTIVE SAFETY POLI CIES
a.

No commitment or leadership

b.

No annual objectives

c.

Health and safety not given enough priority

d.

Insufficient resources provided

e.

Personnel do not understand the aims

f.

Too much emphasis on employee responsibility

g.

No measurement of performance

h.

Management unaware of their role

i.

No training of management in their responsibilities
PROMOTING A
POSITIVE HEALTH AND
SAFETY CULTURE
STAREGISTER PAKISTAN

INDICATORS OF POSITIVE OR
NEGATIVE CULTURE
Attitude
Morale
Accidents
Absenteeism/sickness rate
Staff turnover
Complaints about working condition
STAREGISTER PAKISTAN

FACTORS THAT CAN CAUSE THE
CULTURE TO DECLINE
Lack of effective communication
Perception of growing blame culture
Lack of leadership and commitment
Lack of monitoring
Failure to implement remedial action
STAREGISTER PAKISTAN

HOW SAFETY CULTURE CAN BE
IMPROVED
Senior management commitment
Ownership of health and safety at every level
Effective communication and consultation
Training for all levels of employee
Shared perception of risks
BENEFITS A POSITIVE CULTURE
Increased levels of compliance with rules and procedures
Improves production
Improved staff morale
STAREGISTER PAKISTAN

PRACTICAL MEASURES TO
IMPROVE HEALTH AND SAFETY
Involve
employees
investigations,

in

risk

assessments,

accident

The development of safety systems and procedures,
Encouraging hazard-spotting and the reporting of defects,
Setting up suggestion schemes,
Organizing training courses and information programs,
Supporting active involvement in safety committee meetings,
Accompanied by employees on safety tours & inspections,
Giving employees
workers.

responsibilities

for

mentoring

young
STAREGISTER PAKISTAN

PERSONAL FACTORS CAUSING
GREATER RISK OF HARM
Poor attitude to work
Low motivation
Physical capabilities
Poor perception of risk
STAREGISTER PAKISTAN

WHAT MOTIVATES PEOPLE
Incentives
Recognition
Job satisfaction
Personal achievement
Team spirit
Peer approval
Realistic goals
Committed management/involvement in decisions
Safe environment
Threat of discipline
STAREGISTER PAKISTAN

EMPLOYERS CAN MOTIVATE THEIR
WORKFORCE BY:
The recognition of good health & safety performance
Disciplining employees who choose to ignore safe working
procedures
Involving employees in carrying out risk assessments etc.
Demonstrating a high level of management commitment;
Ensuring a good working environment
Providing training & ensuring good communication
Setting a good example
Realistic goals
STAREGISTER PAKISTAN

WHY PEOPLE FAIL TO COMPLY WITH
SAFETY PROCEDURES
Lack of motivation
Unrealistic working procedures
Lack of management commitment
Over-familiarization
Repetitive work leading to boredom
Peer group pressure
Inadequate supervision
Fatigue and stress
Lack of information, training and consultation
Job insecurity
STAREGISTER PAKISTAN

HUMAN ERROR CAUSES:
Slips
Lapses of attention
Mistaken actions
Misperceptions
Mistaken priorities
Willfulness
Inadequate information
Violations
STAREGISTER PAKISTAN

REDUCING HUMAN ERROR:
Skilled competent workers
Well motivated employees
Clear roles and lines of responsibility
Adequate levels of supervisions
Drug and alcohol prevention policies
Good environmental condition e.g. lighting, noise etc.
Avoiding monotonous work
Breaks to avoid fatigue
STAREGISTER PAKISTAN

WHY HAZARDS ARE
UNDERESTIMATED
Over familiarity and complacency
Lack of instruction, information and training
Lack of experience
The fact that some hazards may be invisible and/or intangible
Sensory impairment
Involvement in routine, repetitive tasks can lead to lack of
attention
Hazard:
Something with the potential to cause harm
Risk:
Likelihood that harms will occur and the severity of the harm
Risk Assessment
STAREGISTER PAKISTAN

HAZARD

Something with the potential to cause harm
RISK
Likelihood that harm will occur and the severity of the harm
STAREGISTER PAKISTAN

EXAMPLES OF HAZARDS

Rotating Machinery

Forklift Trucks

Raised Object
Raised Object

Traffic

Working at Height

Chemicals
STAREGISTER PAKISTAN

WHAT IS A CONSEQUENCE
An event or chain of events that result from the release of a
hazard
Resulting from loss of control of the hazard
STAREGISTER PAKISTAN

EXAMPLES OF CONSEQUENCE

Minor Injury

Lost Time

Legal Action

Fire

Fall in Share Price
Serious Injury
Death

Explosion
STAREGISTER PAKISTAN

SNGPL

WHAT IS RISK?
Risk has two parts

The likelihood that a
hazard will affect us

The severity of its
consequences if it does
STAREGISTER PAKISTAN

SUITABLITY OF RISK ASSESSMENT
Be proportionate to the level of risk
Ensure that all aspects of work activity are covered
Take account of the way the work is organized
Identify the significant hazards and risks
Evaluate the risks
Identify control measures
Enable priorities to be set
Residual risk low
STAREGISTER PAKISTAN

COMPETENCE OF RISK ASSESSOR
Experience and training in risk assessment techniques
Knowledge of process or activity
Technical knowledge of the plant or equipment
Good communication and report writing skills
Ability to interpret legislation and guidance
Possess right attitude
Knows limitation
STAREGISTER PAKISTAN

FIVE STEPS TO RISK ASSESSMENT
Identify the hazards
Decide who might be harmed and how
Evaluate the risks and the existing precautions
Records the findings
Review the assessment and revise if necessary
STAREGISTER PAKISTAN

IDENTIFYING HAZARDS
Task observation
Accident, ill-health or near miss data
Workplace inspections
Job safety analysis
Legal standards
STAREGISTER PAKISTAN

HIERARCHY OF CONTROL
Eliminate
Reduce
Isolate
Control
PPE
Discipline
STAREGISTER PAKISTAN

WHEN ASSESSMENT SHOULD BE
REVIEWED
After an accident/incident
New equipment
Changes to equipment, plant, process
Changes in personnel
Changes in legislation
Result of monitoring or audit
Action by enforcing authority
New information becomes available
STAREGISTER PAKISTAN

WHY YOUNG PERSONS AT RISK
Lack of experience and/or training
Body not fully developed
More likely to take risks
Respond to peer group pressure
Be over enthusiastic
STAREGISTER PAKISTAN

RISKS TO DISABLED WORKERS
Reduced mobility for access and egress
Ability to access welfare facilities
Reduced sensory ability e.g. speech, hearing or eyesight
Reduced ability to lift, carry or move objects
Ergonomic hazards
STAREGISTER PAKISTAN

TECHNIQUES OF HAZARD
IDENTIFICATION
HAZID
HAZOP
‘What If’ Analysis
Structured Brainstorming
Hazard Identification & Checklists
FMEA
STAREGISTER PAKISTAN

HAZARD IDENTIFICATION (HAZID)
A HAZID study is carried out by a team of competent
engineers from a mixture of disciplines and is led by a
person, the HAZID Leader who is experienced in the
HAZID technique.
Hazard Checklists for the areas to be considered are used to
assist the process. Where it is agreed that a hazard exists, it
is considered and all possible means of either eliminating it
or controlling the risk and/or the necessity for further study
are noted on a HAZID worksheet.
Actions are assigned to either discipline groups or
individuals to ensure the mitigating control, or further study
is completed.
STAREGISTER PAKISTAN

HAZID
Effect driven
internal or external cause
potential for any number of simultaneous failures

Lateral thought process
able to identify low likelihood events
major hazard screening
pre-supposes that a failure could occur

Solution Orientated
STAREGISTER PAKISTAN

HAZID PROCESS
Assemble
workshop
team

Use Hazard
Checklist to
identify
potential HSE
hazards

Record all
hazards, sources
& scenarios

Use Risk
Assessment
Matrix to assess
risk

Record
consequences &
worst-case potential
risk

Identify all Major
Accident
Hazards (MAHs)

Assess MAHs
in detail

Identify risk
control and
mitigation

Identify any
remedial
actions

Record risk control
and mitigation

Hazard Register

Rank all remedial
actions and assign
to relevant person
STAREGISTER PAKISTAN

HAZOP PROCESS
Select
line/node

Select
guideword
and
deviation

Is deviation
possible?

Assess
consequence
of deviation

Record all
consequences

Report:
Management summary
Team members
HAZOP Record Sheets
HAZOP Action Sheets
Marked-up P&IDs

Identify
controls &
safeguards to
prevent or
mitigate
consequence

Record all controls &
safeguards

Identify any
remedial
actions

Rank all remedial
actions and assign
to relevant person
STAREGISTER PAKISTAN

HAZOP PROCESS
Four main questions asked:
What is the intention of system being examined?
Is there potential to deviate from this intention?
What are the causes of the deviation
What are the consequences of the deviation

Use guidewords to ensure all process parameters
and deviations are systematically examined
STAREGISTER PAKISTAN

HAZOP–Basic Guideword Matrix
No

More/High

Low/Less

Reverse

X

X

X

X

Pressure

X

X

Temperature

X

X

Level

X

X

Flow

Other common HAZOP guidewords include:
Composition
Contamination/impurities
Viscosity
Relief/vent
Maintenance

Instrumentation/Control
Sampling
Corrosion/erosion
Service failure
Etc.
STAREGISTER PAKISTAN

HAZID vs. HAZOP
Systematic and
structured review of
system Design.

Systematic and
structured review of HSE
risks for an operation,
activity or project.
Utilises a checklist
approach.
Assesses risk associated
with hazards identified.
Does not require Process
& Instrumentation Diagrams

HAZID

HAZOP

Utilises a guideword /
Deviation approach.
Does not typically assess
risk
Requires Process
& Instrumentation Diagrams

They are complimentary approaches
STAREGISTER PAKISTAN

RISK ANALYSIS
A process consisting of three components:
risk assessment
risk management
risk communication
STAREGISTER PAKISTAN

TYPES OF HAZARDS
1)

Ergonomic Hazards

2)

Mechanical Hazards

3)

Toxic Hazards

4)

Explosion Hazards

5)

Electrical Hazards

6)

Chemical Hazards
STAREGISTER PAKISTAN

TYPES OF HAZARDS
7)

Fire Hazards

8)

Pneumatic Hazards

9)

Falling Hazards

10) Noise Hazards
11) Vibration Hazards
12) Biological Hazards
13) Radiation Hazards
STAREGISTER PAKISTAN

RISK ASSESSMENT
Risk Analysis
Hazard Identification
Risk Estimation

Risk Evaluation
STAREGISTER PAKISTAN

RISK ASSESSMENT
The process of establishing information regarding acceptable levels of a
risk and/or levels of risk for an individual, group, society, or the
environment.
(OR)
Overall process of estimating the magnitude of risk and deciding
whether or not the risk is tolerable.
Before undertaking any task, always identify the hazards and assess
the risks. Then implement the measures required to remove or
minimise the risk before starting work.
STAREGISTER PAKISTAN

FORMAL RISK ASSESSMENT
Identification
Risks categorized as affecting Confidentiality, Integrity, or
availability
Prioritization
Risks are prioritized by their impact, and probability
STAREGISTER PAKISTAN

FORMAL RISK ASSESSMENT
Controls
Controls are identified and recommended based on the risks
identified. Controls are prioritized based on cost, priority, and
capability to implement.
Report
A report is prepared by the facilitator and approved by the team.
STAREGISTER PAKISTAN

OVERALL RATING OF RISK
The overall risk is determined as per below mentioned formula:
Risk = Likelihood X Effect on health
R=LxH
Risk rating 9 and above should be considered un-tolerable risk
and needs to be controlled.
STAREGISTER PAKISTAN

OVERALL RATING OF RISK
A casual definition of Risk is
Risk = P * S
Where P is the probability of occurrence & S is the severity of
an event

Risk = ¦{ hazard, exposure, safeguard}
STAREGISTER PAKISTAN

OVERALL RATING OF RISK
This will help us in answering:
-- How likely is an event to occur?
-- What likely are the effect (consequences)?

Risk = frequency * consequence
STAREGISTER PAKISTAN

EXAMPLE
If we can’t take away the Hazard we shall have to reduce
the risk
i.e. Reduce the frequency and/or reduce the consequence
For this we need to first
Estimate the frequency and/or estimate the consequence
EXAMPLE: 1 Risk on a Cricket Field
Sohaib Akhtar is the bowler : He is the Hazard
You are the batsman
: You are at risk
Frequency = 6 times per over. Consequence = bruises!
Risk = 6 X bruises!
Risk reduction : Limit bounces to 2 per hr. Wear more pads
Risk = 2 X small bruises!
STAREGISTER PAKISTAN

PROBLEM SOLVING TECHNIQUES
CHANGE ANALYSIS
This technique emphasizes change to correct the problem.
Examination of deviations from the norm are scrutinized.
Consider all problems to result from some unanticipated change.
Analyze the changes to determine its cause.
STAREGISTER PAKISTAN

RISK MANAGEMENT PROCESS
RISKS

Routine

Slips, trips,
falls
Hazardous
substances

Identify
Hazards
and
Effects
Coarse
Screening

Assess
Risk

Significant

Plant and
machinery
Noise

Further
Screening

Judgement
Standard
Competences

Procedures
Responsibilities
Performance
Measurement

Spills
Major
Fires and
explosions
Major integrity
failures

Detailed
Analysis
STAREGISTER PAKISTAN

RECORD THE FINDINGS
Site / Area / Department:

Activity
#

SiteOperation
/Activity
Equipment

Hazard
Y/N

Safety &
Health
Hazard

Potential Health &
Safety Impact

L

H

R

Potential
Causes of
Hazards

Current Control
Preventive
Measure
Suggested
PRINCIPLES OF
CONTROL
STAREGISTER PAKISTAN

GENERAL PRINCIPLES OF
PREVENTION
Avoid the risk e.g. eliminate the hazard or task
Evaluate risks which cannot be avoided
Combat risks at source
Adapt the work to the individual
Adapt to technical progress
Replace the dangerous by the less dangerous
Develop a coherent prevention policy
Give collective measures priority over individual measure
STAREGISTER PAKISTAN

PERMIT-TO-WORK
A formal written procedure requiring written conformation that
certain actions have been carried out to eliminate or control
risks before a specific high risk activity is carried out.
STAREGISTER PAKISTAN

OPERTION OF PERMIT-TO-WORK
Identify the task (where and when)
Identify the hazards
List the precautions to eliminate or reduce the hazards
Additional precautions
Time limits
Issue by competent person
Receipt by person in charge of work
Completion
Cancellation
STAREGISTER PAKISTAN

CONFINED SPACE
Any space where there is a specified risk of serious injury
from hazardous substances or conditions with in the space.
STAREGISTER PAKISTAN

WHAT ARE THE HAZARDS IN A
CONFINED SPACE
Fire or explosion
Loss of consciousness due to increased body temperature
Loss of consciousness due to asphyxiation
Drowning
Asphyxiation due to free flowing solids
Confined space excavation, sewers, silos, tanks, vats
STAREGISTER PAKISTAN

PRECAUTIONS FOR WORKING IN A
CONFINED SPACE
Permit-to-work
Competent staff
Appoint a supervisor
Isolate
Ensure suitable size of entry
Gas purging
Ventilation
Regular testing of the atmosphere
Special tools and lighting
PPE
Communications
Limit working time
Emergency procedures
STAREGISTER PAKISTAN

PERSONAL PROTECTIVE
EQUIPMENT (PPE)
Benefits of people
Often low cost
Can be used as short term measure
Portable for worker away from base
Disposable PPE reduces risk of infection
STAREGISTER PAKISTAN

WHY PPE USED AS LAST RESORT
Does not eliminate the hazards
Does not reduce the hazard
Only protects the wearer
Always fail to danger
May introduce new hazards
Relies on worker to use it
May not be comfortable
Worn for only part of task of shift
Wrong size
Used when damaged
Not properly maintained
Management may not enforce wearing
STAREGISTER PAKISTAN

SELECTION OF PEE
What are the hazards
Type of equipment
Made to suitable standards
Comfort
Compatibility
Storage
Training
Cost
STAREGISTER PAKISTAN

FACTORS AFFCTIVING THE
WEARING OF PPE
Fit
Health of worker
Period of use
Comfort
Maintenance
Training
Interference
Management commitment
Peer pressure
STAREGISTER PAKISTAN

PRECUATIONS FOR LONE
WORKERS
Information on hazards
Training to deal with hazards
Regular contact
Supervisors regularly visiting
Automatic warning devices
Check the worker has returned home
PPE
Emergency action if worker becomes ill
MONITORING
REVIEW AND AUDIT
STAREGISTER PAKISTAN

THE REASONS FOR MONITORING
Identify substandard H & S practices
Identify trends
Compare actual performance against targets
To benchmark
Identify use and effectiveness of control measures
Make decisions on suitable remedial measure
Set priorities and establish realistic timescales
Assess compliance with legal requirements
Provide information to Board, committees etc.
STAREGISTER PAKISTAN

REACTIVE MONITORING
Accidents
Incidents
Ill-health statistics
Near misses
Dangerous occurrences
Complaints by workforce
Enforcement action
Prosecutions
Civil claims
STAREGISTER PAKISTAN

SAFETY AUDITS
A safety audit is a thorough, critical examination of an
organization’s safety management systems & procedures. It
is normally a lengthy process carried out by trained auditor,
often someone from outside the organization. It is a
structured way of assessing the H&S performance of an
organization by supplying answers to a series of questions &
often involves a scoring system such that improvements can
be made.
STAREGISTER PAKISTAN

DOCUMENTS LOOKED AT DURING
AUDITS INCLUDE:
Safety policy
Risk assessment
Procedures
Safety monitoring procedures
Maintenance records
Accident and incident reports
Health surveillance records
Safety committee minutes etc.
Training records
Statutory inspections
Previous audit reports
STAREGISTER PAKISTAN

WORKPLACE INSPECTIONS
A safety inspection involves the straightforward observation of
a workplace and/or the activities or equipment within it. A
safety inspection, usually carried out by a manager or
employee representative and often aided by the use of a
checklist, may be carried out routinely and has the aim of
identifying hazards and assessing the use and effectiveness of
control measures.
STAREGISTER PAKISTAN

LIMITATIONS OF INSPECTIONS
Some hazards are not visible
Some hazards not always present
Unsafe practices not seen
STAREGISTER PAKISTAN

PEOPLE WHO CARRY OUT
INSPECTIONS
Managers
Supervisors
Health and Safety advisors
Employee safety representatives
Enforcement agencies
STAREGISTER PAKISTAN

INSPECTION CHECKLIST
Condition of processes and plant
Contractors
Electrical
Environmental conditions
Fire protection
First aid
Hand held tools
Hazardous substances
Housekeeping/cleanliness
Lifting equipment
Manual handling
Machinery guarding
Noise etc.
STAREGISTER PAKISTAN

STRENGTHS OF CHECKLISTS
Enable prior preparation and planning so inspection is more
structured and systematic
Reduces the chances of important areas or issues being
overlooked
Provides an immediate record of findings
Ensures consistent approach
Provides easy method of comparison and audit
STAREGISTER PAKISTAN

WEAKNESSES OF CHECKLISTS
May lead to blinkered approach meaning significant risks might
be missed
May not be reviewed or updated to take account of changes in
work processes etc.
Become routine with no follow up questions
Too objectives and restrictive, no scope for peripheral issues
Procedure subject to human error or abuse
ACCIDENT REPORTING AND
INVESTIGATION
STAREGISTER PAKISTAN

ACCIDENT DEFINITION
An accident is an unplanned/unpremeditated event caused by
unsafe acts or conditions which results in a loss.
STAREGISTER PAKISTAN

NEAR MISS (INCIDENT)
A near miss is an unplanned/unpremeditated event that has the
potential to cause injury to people or damage to property.
IMMEDIATE / DIRECT CAUSES
The immediate/direct cause is the unsafe act or condition that
results in an accident or incident.
STAREGISTER PAKISTAN

ROOT / UNDERLYING CAUSES
The Root (Underlying) cause is the failure of procedure /
management systems that have resulted in the unsafe act or
condition.
STAREGISTER PAKISTAN

PRINCIPLE CAUSES OF ACCIDENTS
Attitude
Unsafe acts
Unsafe conditions
STAREGISTER PAKISTAN

BENEFITS OF COLLECTING NEAR
MISS DATA
To identify underlying causes which may allow preventative
action to be taken before something more serious occurs
Gives message to workforce that all failures are taken
seriously, not just those leading to injury
Generally accepted that near misses greatly outnumber
accidents and can therefore produce more data from which a
greater understanding of the deficiencies in management
systems can be identified and rectified
STAREGISTER PAKISTAN

THE AIM OF ACCIDENT
INVESTIGATION IS:
To determine cause to prevent a recurrence
Identify weaknesses in management systems
Identify weaknesses in risk assessment procedure
Demonstrate management commitment
To comply with legal requirements
To provide information for any subsequent criminal/civil action
Provide information to insurance company
STAREGISTER PAKISTAN

IMMEDIATE AND LONGER TERM
ACTION AFTER AN ACCIDENT
First aid for injury party
Calling medical assistance if necessary
Isolation of the accident scene
Report to relevant enforcing authority if necessary
Identification of witnesses
Setting up investigation team
Full investigation to determine root cause
Making recommendations
Implementing corrective action
STAREGISTER PAKISTAN

PREPARATION BEFORE
INVESTIGATION
Who should be involved
If possible the accident scene is left untouched
Collating relevant existing documents
Identifying who are witnesses
Check that legal reporting requirements have been met
What equipments is needed
The style to be adopted
The style of report and who should receive it
The depth of the investigation
STAREGISTER PAKISTAN

INVESTIGATION TEAM
Line Manager: has knowledge of the processes involved
Supervisor: has knowledge of the process
Employee Safety Representative: has legal right
Safety Practitioner: to advice on health and safety implications
Engineer: to advice on technical matters
Senior Manager from different department: unbiased
STAREGISTER PAKISTAN

INVESTIGATION REPORT
Who – the injured person
When – date and time
Where – location details
What – type of accident and nature of injury
How – details of events
Why – analysis of cause
Recommendations
Documentation
Reference to possible breaches of law
STAREGISTER PAKISTAN

REASONS FOR REPORTING
ACCIDENTS
Implement initial controls
Monitoring health and safety performance
Starting point for investigation
To comply with legal requirements
To prevent recurrences and further injuries / losses
To provide information for any subsequent civil claim
Review of risk assessments
STAREGISTER PAKISTAN

ACCIDENT DATA CAN:
Show patters and trends
Identify weaknesses in procedures and policies
Prioritize safety measures
Identify areas for improvements
Set targets for reduction
STAREGISTER PAKISTAN

EMPLOYEES CAN BE DISCOURAGED FROM
REPORTING ACCIDENTS BECAUSE:
Ignorance of procedures
Peer pressure
Retribution by management’s safety record
Over-complicated reporting procedures
Lack of management response to reports
STAREGISTER PAKISTAN
STAREGISTER PAKISTAN

Leading Causes of Workplace
Deaths In SNGPL
Miscellaneous
(16%)

Personal
Protective
Equipment
(6.75%)

Violation of
Operating
Procedures
(11%)

Road /
Vehicle Related
(40%)

Electric
Shock / Burns
(7.43%)
Line Pipe
Handling
(20%)
STAREGISTER PAKISTAN

FATAL ACCIDENT STATUS OF
SNGPL
ACCIDENT STATUS OF VARIOUS DEPARTMENTS
METERING W/S
(4.54%)

TELECOM
(9.10%)
Projects
Distribution
Transmission
Metering W/S
Telecom

TRANSMISSION
(4.54%)

DISTRIBUTION
(22.7%)

PROJECTS
( 59%)
STAREGISTER PAKISTAN

COMMONALITY
Accidents have two things in common
1)

They all have outcomes from the accident

2)

They all have contributory factors that cause the accident
STAREGISTER PAKISTAN

OUTCOMES OF INCIDENTS
POSITIVE ASPECTS
Accident investigation
Prevent recurrence
Change to safety programs
Change to procedures
Change to equipment design
STAREGISTER PAKISTAN

OUTCOMES OF INCIDENTS
NEGATIVE ASPECTS
Injury & possible death
Disease
Damage to equipment & property
Litigation costs
Lost productivity
Morale
STAREGISTER PAKISTAN

CONTRIBUTING FACTORS
Environmental
Design
Systems & procedures
Human behavior
STAREGISTER PAKISTAN

CONTRIBUTING FACTORS
HUMAN BEHAVIOUR
Common to all accidents
Not limited to the person
involved
in the accident
STAREGISTER PAKISTAN

THE AIM OF THE INVESTIGATION
The key result should be to prevent a recurrence of the same
accident.
FACT FINDING:
What happened?
What was the root cause?
What should be done to prevent recurrence?
STAREGISTER PAKISTAN

THE AIM OF THE INVESTIGATION
IS NOT TO:
Exonerate individuals or management.
Satisfy insurance requirements.
Defend a position for legal argument.
Or, to assign blame.
STAREGISTER PAKISTAN

Who Should Do The Incident
Investigation
An investigation would be conducted by someone
Expert in incident causation
Experienced in investigative techniques
Knowledge of the work processes, procedures, persons and
industrial relations environment of a particular situation.
Three essential qualifications of an investigator are
• Objectivity
• Investigative knowledge (non-linear thinking)
• Ability to understand system.
STAREGISTER PAKISTAN

INVESTIGATION PROCESS
1) Control the scene (Initial response)
2) Gather Data
3) Analyze Data (analysis)
4) Write Report (corrective action)
STAREGISTER PAKISTAN

INITIAL RESPONSE
Effective Initial Response includes the following steps:
•

Take control by securing, barricading or isolating the scene

•

Ensure First aid/ transporting victim of any

•

Control secondary accidents

•

Identify sources of evidence

•

Determine loss potential

•

Notify managers

Sequence is not important
STAREGISTER PAKISTAN

4 P’s
INTERVIEWING
Do:
•

Put the witness at ease

•

Emphasize the real reason for investigation, to determine what
happened and why

•

Let the witness talk.

•

Confirm that you have correct statement

•

Make only short notes during the interview

•

Ask open ended questions that cannot be answered by Yes or No.
STAREGISTER PAKISTAN

4 P’s
INTERVIEWING
Do Not:
•

Intimidate the witness

•

Interrupt

•

Prompt

•

Ask leading questions

•

Show your own emotions

•

Make lengthy notes while witness is talking
STAREGISTER PAKISTAN

4 P’s
PARTS
Third category of evidence is parts and include physical evidence
such as:
•

Tools, equipment, parts, material and PPE.

•

Worn or failed equipment parts.

•

Improper tools and equipments.

•

Process liquid/ solid samples, before and after.
STAREGISTER PAKISTAN

COLLECTING AND SHIFTING
EVIDENCE (ANALYSIS)
- HARD EVIDENCE
Data which is not disputed such as time and place of accident,
logs and other written reports, the position of physical evidence.
-

WITNESS STATEMENT
•

Statement from the persons who saw accident happen.

•

Statement from those who came upon the scene
immediately afterwards.

-

CIRCUMSTANTIAL EVIDENCE
the logical interpretation of facts that leads to a single but un
proven conclusion.
STAREGISTER PAKISTAN

THE FACTORS THAT CONTRIBUTE OT
SLIP AND TRIP ACCIDENTS ARE:
The floor surface: slippery surface, holes, uneven surface.
Contamination: spillages, leaks etc.
Obstruction: rubbish, training cables, rugs etc.
The task: carrying loads, space to work
Environment: lighting
Footwear: unsuitable footwear
The people: unaware of the dangers
STAREGISTER PAKISTAN

PRECAUTIONS TO PREVENT SLIPS AND
TRIPS
Designated walking routes where possible
Ensure walkways are level
Ensure walkways are non slip
Well lit and clearly marked walkways
Procedures to quickly identify and remove spillages and
obstacles
Eliminate need to carry loads
Make employees aware of the hazards
STAREGISTER PAKISTAN

HAZARDS OF STAIRS
Inadequate design (dimensions, treads, no handrails)
Poor housekeeping (obstructions, trailing cables)
Poor lighting
Slippery surfaces (oil/water/ice) or unsuitable footwear
Damaged flooring or coverings
Manual handling
Hurrying on stairs
STAREGISTER PAKISTAN

ACTION NEEDED TO PREVENT
ACCIDENTS ON STAIRS
Adequate width of walkways / stairs and handrails fitted
Remove obstructions/training cables
Improve lighting levels and install emergency lighting
STAREGISTER PAKISTAN

WORKING AT HEIGHT
All work at height is properly planned and organized
Those involved in work at height are competent
The risks from work at height are assessed and appropriate
work equipment is selected
The risks from fragile surfaces are properly controlled
Equipment for work at heights is properly inspected and
maintained
MOVEMENT OF PEOPLE
AND MATERIALS
STAREGISTER PAKISTAN

PLANNING TRAFFIC ROUTES
CONSIDERATION SHOULD BE:
Keeping pedestrians and vehicles apart
Separate routes, designated crossing places and suitable
barriers at recognized danger spots.
High visibility clothing if necessary
Clearly marked and signed traffic routes
Roads, gangways and aisles should have sufficient width and
overhead clearance for the largest vehicle
Speed limits are established and enforce
STAREGISTER PAKISTAN

PRECAUTIONS WHERE PEOPLE
WORK IN VEHICLE AREAS
Segregated systems for vehicle & pedestrians traffic
Appropriate road markings
Maintaining good visibility (mirrors, transparent, doors,
provision of lighting etc) & audible warnings on vehicles
Drawing up & enforcement of site rules
The provision of refuges
The wearing of high-visibility clothing
Good standard of housekeeping
Training and supervision of all concerned
STAREGISTER PAKISTAN

REVERSING OF VEHICLES
One-way systems
Drives-through systems
Turning circles
Separation of vehicles and pedestrians
Suitable workplace design
Audible reversing alarms
Mirrors on blind corners
Adequate lighting
Use of banksmen (men guiding the vehicle when reversing)
High-visibility clothing
Site rules
Training
STAREGISTER PAKISTAN

DRIVER SELECTION
Reliable and mature
Subject to prr-employment medical check
Physically fit
Routine medicals e.g. every 5 year orfit suffering from limited
limb movement, heart problems
Licensed
Trained and competent
Supervised and monitored
Given refresher training
STAREGISTER PAKISTAN

TRANING FOR DRIVERS OF
VEHICLES IN A WORKPLACE
Personal responsibilities
Safe working load estimation
Pre-use vehicle inspection and maintenance
Safe parking and security of vehicle
Speed restrictions
Safety rules and signs – sounding horn/no passengers etc.
Floor conditions – pot holes/housekeeping etc.
Vehicle revering – audible wearing/banksmen etc.
MANUAL AND
MECHANICAL HANDLING
STAREGISTER PAKISTAN

LOAD
Weight
Size
Shape
Rigidity
Difficult to grasp
Unstable
Sharp, hot, cold, etc.
STAREGISTER PAKISTAN

INDIVIDUAL
Sex
Stature
Individual capability
Training
Persons’s assessment of own capability
STAREGISTER PAKISTAN

TASK
Holding away from trunk
Twisting
Stooping
Reaching upwards
Large vertical movement
Long carrying distances
Strenuous pushing or pulling
Unpredictable movement of loads
Repetitive handling
Insufficient rest or recovery
Work rate imposed by the process
STAREGISTER PAKISTAN

ENVIROMENT
Constraints on posture
Poor floors
Variations in levels
Hot / cold / humid conditions
Poor lighting
STAREGISTER PAKISTAN

PARCTICLAL MEASURE TO AVOID
MANUAL HANDLING INJURIES
Avoid manual handling
Risk reduction
Automation and mechanization
Team handling
Training
Smaller lighter laods selection
Good environmental working conditions
STAREGISTER PAKISTAN

CORRECT KINETIC HANDLING
TECHNIQUE
Assess the load
Position feet as close to load as possible
Bend the knees and keep back straight
Secure grip
Lift using thigh muscles
Load close to the body
Avoid jerking, make a smooth movement avoid twisting
Put down, slide to desired position
Types of cranes
Mobile
Tower
Gantry
Overhead
STAREGISTER PAKISTAN

SAFE USE OF MOBILE CRANES
Suitable crane
Suitable ground conditions
Use of outriggers
Avoidance of obstructions
Care near overhead power lines
Designated and protected area
Suitable and tested lifting tackle
Correct slinging technique
Competent personnel
Load near ground if traveling
Good visibility
Good communications
Suitable storage for fuels etc
STAREGISTER PAKISTAN

CRANES MAY FAIL BECAUSE OF:
Overturning
Overloading
Unsuitable support or inadequate bases for carne
Loss of load
Failure of maintenance
Failure of load bearing part
High winds
STAREGISTER PAKISTAN

SAFETY DURING LIFTING
Not exceeding safe working load
Trained personnel (crane operator, slinger, banksman
(signaler))
Good communication between all operatives
Properly maintained equipment
Equipment has undergone statutory inspections
Correct lifting accessories free from defect
Warning of lift taking place
Ensure load is secure
STAREGISTER PAKISTAN

SAFETY DURING LIFTING
Path free from obstacles
Avoid overhead power lines
All personnel clear of the load
Load lifted vertically
Lifted to correct height
Moved at appropriate speed
Put down in a safe position and tension released
Safety helmets
Adequate supervision
STAREGISTER PAKISTAN

PERCAUTION WHEN USING
ACCESSORIES
All accessories properly certificated and tested
Properly inspected by a competent person at regular intervals
Safe working Load (SWL) clearly marked
Inspection prior to use
No repair to accessories on site
Not used for purposes not intended
Packing between accessory and load
Properly stored after use
Training provided for staff in safe use
WORK EQUIPMENT
HAZARDS AND
CONTROL
STAREGISTER PAKISTAN

FACTORS TO CONSIDER PRIOR TO
INSTALLING NEW MACHINERY
What are the hazards e.g.
a.

Are there heat or cold problems

b.

Chemicals

c.

Biological

Is it suitable guarded
The location of the equipment
Is it capable of being isolated/locked off
Is there safe access and egress
Are personnel trained and competent
Any other specific risks
STAREGISTER PAKISTAN

THE HEIRARCHY OF CONTROLS
FOR MACHINERY GUARDING
Fixed enclosing guards
Other guards or protection devices such as interlocked guards
and pressure mats
Protective appliances such as jigs, holders, push sticks, etc.
The provision of information, instruction training, and
supervision
STAREGISTER PAKISTAN

MECHANICAL HAZARDS OF
MACHINERY
Entanglement
Traps
Impact
Contact
Ejection
STAREGISTER PAKISTAN

NON MECHANICAL HAZARDS OF
MECHINERY
Electricity
Hot surfaces
Dust and fumes
Fire/explosion
Noise
Vibration
Biological
Hazardous chemicals
Radiation
Access and egress
Obstructions and projections
Manual handling
Noise
Splinters
STAREGISTER PAKISTAN

OFFICE MACHINERY:
PHOTOCOPIES AND SHREDDER
COMMMON HAZARDS
Electrical
Ergonomic
Noise
Stability of machine
STAREGISTER PAKISTAN

PRECUATIONS USING PORTABLE
POWER TOOLS
Never carry a tool by the cord or hose
Never pull the cords to disconnect it
Keeps cords and hoses always from heat
Disconnect tools when not in use
Keep observers at a safe distance
Secure work with clamps
Avoid accidental starting
Use RCDs etc. with electrical tools
Ensure good footing
Wear appropriate PPE
Maintain tools
Regular inspection and defect reporting
Remove damaged tools from use
STAREGISTER PAKISTAN

HAZARDS OF MACHINERY
Unintentional starting of machinery
Release of stored energy e.g. pressure, electricity
Movements due to gravity
Residual high or low pressure
Restricted access/egress
Residues e.g. toxic, flammables, corrosives
Mechanical hazards
Heat or cold
Biological hazards
ELECTRICAL HAZARDS
AND CONTROL
STAREGISTER PAKISTAN

MAIN HAZARDS OF ELECTIRCITY
Electric shock
Arcing
Fire/explosions
Burns
STAREGISTER PAKISTAN

FACTORS INFLUENCING SEVERITY
OF ELECTRICAL SHOCK
Current in amperes
Length of contact time
Current path through the body
Conductivity/resistance of the body
The voltage
Conductivity of the environment
The nature of the contact
Age and health status of the victim
STAREGISTER PAKISTAN

FACTORS INFLUENCING SEVERITY
OF ELECTRICAL SHOCK
Current in amperes
Length of contact time
Current path through the body
Conductivity/resistance of the body
The voltage
Conductivity of the environment
The nature of the contact
Age and health status of the victim
STAREGISTER PAKISTAN

ACTION ON FINDING SOMEONE IN
CONTACT WITH ELECTRICITY
Isolate the supply if possible
Summon help
Give first-aid if capable
Remain with casualty until emergency services arrive
STAREGISTER PAKISTAN

CAUSES OF ELECTRICAL FIRE
Inadequate circuits
Overloaded circuits
Damage wiring and insulation
Loose connections
Overheating of cables on coils
Overheating due to lack of ventilation
Flammable materials too close to electrical equipment
STAREGISTER PAKISTAN

HEALTH EFFECTS OF ELECTRICITY
ON THE BODY
Damage to nervous systems
Irregular heartbeat (fibrillation)
Internal burns
Muscular contractions
Stopping breathing
Stopping of the heart
STAREGISTER PAKISTAN

SECONDARY EFFECTS OF
ELECTRICITY
Thrown backwards
Falls from height
Unintentional movement of machine
FUSE: a weak link designed to melt, breaking the circuit at
excessive currents
CIRCUTIT BREAKERS: electromagnetic device which performs
the same function as fuses i.e. break the circuit at excessive
current although slightly faster
EARTHING: electricity will always try reach earth and earthing
means providing a path to earth lower than the human body
STAREGISTER PAKISTAN

SECONDARY EFFECTS OF
ELECTRICITY
ISOLATION: the disconnection and separation of the electrical
equipment in such a way that the disconnection and separation is
secure
REDUCED VOLAGE SYSTEMS: reducing the voltage present in the
systems the consequences of electrical shock can be greatly reduced
RESIDUAL CURRENT DEVICES (RCD):
Compares the current flowing into the system with the current flowing
out. When the level differs by a preset value the RCD will open rapidly
and interrupt the supply
DOUBLE INSULATION: covering live parts by two separated layers of
insulation
STAREGISTER PAKISTAN

SAFETY OF PORTABLE
ELECTRICAL APPLIANES
The appliance:
Battery operated
Checked before use
Suitable selected equipment
Properly maintained equipment
STAREGISTER PAKISTAN

PRECAUTIONS FOR PORTABLE
EQUIPMENT
Reduced voltage operation
Use of residual current circuit breakers
Apparatus and cable should be protected against overload by
fuses and/or circuit breakers
All cables should be insulated and protected against
mechanical damage
Correct types of sheathing to suit working conditions
Sufficient socket outlets to minimum the need for trailing
cables
The use of cable drums wherever possible
STAREGISTER PAKISTAN

ELECTRICAL SAFETY IN OFFICE
ENVIRONMENTS
Equipment is of approved standard e.g. British standard
Maintenance of fixed installations
There is a means of isolation
All connections, wiring free from damage
Correct fuses
Plug correctly wired
Avoid overloading of outlets
Switch off appliances when not in use
Maintain good housekeeping around electrical equipment
PAT testing is in date
System not overloaded
Cables correctly routed to avoid hazards
RCDs used
System for reporting defects
STAREGISTER PAKISTAN

PRECAUTIONS FOR LIVE
ELECTRICAL CIRCUITS
People who are properly trained and competent
Accompanied by another person
Provision of adequate information
Suitable insulated tools
Insulated barriers and screens
Suitable instruments and test probes
Personal protective clothing
Rubber mats
Permit-to-work
Restricted access
FIRE HAZARDS AND
CONTROL
STAREGISTER PAKISTAN

THE FIRE TRIANGLE
Fuel, source of ignition, oxygen
STAREGISTER PAKISTAN

SOURCES OF IGNITION
Naked flames
Electricity (overheating/arcing)
Smoking materials
Hot work (welding, burning)
Chemical reactions (giving off heat)
Heating appliances (hot surface)
Friction (inadequate lubrication)
Static electricity
Lighting
Improper storage of flammable materials
Lack of inspection and supervision
STAREGISTER PAKISTAN

WAYS IN WHICH PERSONS CAN BE
HARMED IN FIRES ARE:
Being burnt
Inhaling toxics fumes
Effects of smoke
Depletion of oxygen supply
Collapse of building
Being cursed or suffering some other type of injury in
attempting to escape.
STAREGISTER PAKISTAN

PRINCIPLE CAUSES OF THE
SPREAD OF FIRE:
Conduction: heat travels within a solid material from hotter to
cooler parts
Convection: hot air rises in currents causing the build up of hot
and unburnt gases under ceilings etc. and allows fire to spread
from one room to another.
Direct contract: the flame and a combustible fuel heats up and
eventually ignites.
STAREGISTER PAKISTAN

CUASES OF FIRE
Deliberate reason)
Electrical faults
Misuse of electrical equipment
Smoker’s materials
Smoking in prohibited area
Loss of control over the firing of rubbish
Oil/gas heating equipment and portable heaters
Unsafe storage of materials
Use of flammable liquids or gases in unsuitable areas
Welding/hot work
Mechanical heat (sparks/friction)
STAREGISTER PAKISTAN

MINIMISING THE RISK OF
ELECTRICAL FIRE
Pre-inspection by users
Suitability of equipment for task
Frequent inspection and maintenance by competent persons
Avoid misuse of equipment
Prevent overloading of circuits
Correct design and rating for tasks
Isolate if not in use
Improved means of protection, e.g. RCD
High standards of housekeeping
Staff awareness training
STAREGISTER PAKISTAN

FIRE RISK ASSESSMENT
Identify the hazards: the hazards are the three elements of the fire
training – the fuel, ignition and oxygen sources
Identify who cold be harmed and how: who are the persons at
risk and consider especially vulnerable people such as the disabled
Evaluate the risks and the adequacy of the control measures:
this should consider the prevention, protection and precautions
measures
Record findings and actions
Review: if no longer valid
STAREGISTER PAKISTAN

FACTORS TO BE CONSIDERS IN
FIRE RISK ASSESSMENT
Construction and use of building
Flammable materials
Sources of ignition
Work activities generating heat
Methods of control
Means of fire detection
Means of raising alarms
Means of fighting fire and maintenance of equipment
Evacuation routes/protection of evacuation routes
Numbers of persons specially at risk
Fire prevention training/fire drills
STAREGISTER PAKISTAN

PREVENTION OF FIRE
Eliminate or reduce the storage of flammable materials
Control of ignition sources
Control smoking and smoking materials
Good housekeeping (preventing accumulation of rubbish)
Lubrication of machinery to prevent friction
No overloading of electrical systems
Regular inspection of electrical systems
Ventilation outlets not obstructed
Controlling hot work with permit etc.
Proper storage of flammable liquids
Segregation of incompatible chemicals
Security to prevent arson
Regular inspection and supervision
STAREGISTER PAKISTAN

STORAGE OF FLAMMABLE GASES
AND LIQUIDS
Minimum quantities (50liters maximum in workroom)
Suitable fixed storage tanks
Keep up right in well ventilated storage area
Clear marking of containers
Clearly marked storage area
Spillage controls
Adequate ventilation
Suitable fire fighting equipment
Trained competent staff
Adequate warning signs
STAREGISTER PAKISTAN

SAFE MEANS OF ESCAPE
If necessary 2 routes in opposite directions
Fire resistant walls & ceilings
Adequate size relative to numbers of persons
Within travel distance guidelines
Clearly marked/direction arrows
Emergency lighting
Exit route free from obstructions
Final exit door s opening outwards
Fire/smoke doors on route self closing
Fixed stairs to upper floors
Exit to safe place/assembly point
STAREGISTER PAKISTAN

REGULAR FIRE DRILLS SHOULD BE
UNDERTAKEN TO:
Satisfying a legal requirement, or one specified in a fire
certification.
Checking that the alarm can be heard in all parts of the premises
Testing the effectiveness of the evacuation procedures
Familiarizing

employees

(particularly

those

new

to

the

undertaking, escape routes & assembly points so that, in that, in
the case of a real emergency, they would know the actions to be
taken
Providing an opportunity for fire wardens & others with specific
functions to practice their designated roles
CHEMICAL AND
BIOLOGICAL HEALTH
HAZARDS AND
CONTROL
STAREGISTER PAKISTAN

CONTROL MEASURES FOR
BIOLOGICAL HAZARDS
Cleaning and disinfecting
Water treatment
Vermin control
Containment of the biological agent
Avoidance of sharp implements
Proper disposal of contaminated waste
Immunization
Personal hygiene
PPE
STAREGISTER PAKISTAN

CLASSICFICTION OF HAZARDS
SUBSTANCES
IRRITANT: Non-corrosive substance which may cause skin or
lung inflammation through reputed contact.
Example of irritant substances are – detergent, bleaches, glue
and petrol.
CORROSIVIE: corrosive substances may cause burning of
living tissue on contact.
Examples of corrosive substances are – caustic soda and
ammonia.
HARMFUL: Harmful is a term used to label a substance which if
inhaled, consumed or penetrated the skin may cause limited
risk to health. The risks associated with harmful ubstances can
usually be minimized by following instructions provided on
manufacture’s labels or using personal protective equipment.
STAREGISTER PAKISTAN

CLASSICFICTION OF HAZARDS
SUBSTANCES
TOXIC: A poisonous substance which attacks one or more of
the body organs such as liver, lungs and heart. The effects on
the health can be death, acute or chornic damage. Examples of
poisonous substances are – lead, mercury and pesiticides.
CARCINOGENIC: carcinogenic substance effect the body cells
to become cancerous.
Examples of carcinogenic substances are – asbestos, hard
wood dust, and some mineral oils.
MUTAGENIC: mutagenic substance may cause genetic defects
that can be heritable, from generation.
STAREGISTER PAKISTAN

ROUTES OF ENTRY IN THE BODY
Inhalation
Ingestion
Absorption
Direct entry
Injection
STAREGISTER PAKISTAN

ACUTE EFFECTS:
Adverse health effects resulting from single or short term
exposure which is usually reversible
STAREGISTER PAKISTAN

CHRONIC EFFECTS:
Adverse health term effects resulting from prolonged or
repeated exposure leading to a gradual often irreversible
effects e.g. liver disease caused by alcohol
STAREGISTER PAKISTAN

BODY’S DEFENCES AGAINTS DUST
The air and wetness to the nose
The change of direction of the larynx
Sneezing and coughing
The hair cells in the respiratory tract
Tears and blinking of the eyes
STAREGISTER PAKISTAN

INDICATION OF DUST PROBLEM
Visual signs of dust
Complaints by employees
Monitoring
Health problems
Equipment problems
Blocked filters
Health surveillance
STAREGISTER PAKISTAN

CONTROL MEASURES FOR DUST
Eliminate source e.g. outsourcing
Substation e.g. pellets instead of powers
Change process
Use liquid process as opposed to dry/damping down
Enclosure of the process
Local exhaust ventilation
Vacuuming instead of sweeping
Limiting time of exposure
Limiting numbers exposed
Respiratory protective equipment
Ensuring suitable maintenance
STAREGISTER PAKISTAN

INFORMATION ON MANUFACTURERS
SAFETY DATA SHEETS
Identification of substances/preparation
The manufacturer/supplier
Composition/information on ingredients
Hazards identification on ingredients
Hazards identification
Health effects
First aid measures
Fire fighting measures
Accidental release measures
Handling and storage
STAREGISTER PAKISTAN

INFORMATION ON MANUFACTURERS
SAFETY DATA SHEETS
Exposure controls
Personal protective equipment
Environmental/disposal considerations
Physical and chemical properties
Stability and reactivity
Toxicological information
Ecological information
Disposal consideration
Transport information
Regulatory information
STAREGISTER PAKISTAN

CONTROL OF HEALTH HAZARDS
Eliminate
Reduce by substitution
Isolate
Total enclosure
Segregate
Control
Engineering Control (LEV)
Maintenance of controls
Change the work pattern or method
Hygiene and housekeeping
PPE/discipline
STAREGISTER PAKISTAN

EMERGENCY PROCEDURES
First aid facilities
Relevant safety drills and warning devices
Suitable training for staff
Availability of personal protective equipment
Provision of emergency showers and eye was facilities
Spillage and leakage procedure
Evacuation procedure
Warning to other people
STAREGISTER PAKISTAN

WASTE STORAGE
Storage area of a sufficient size
Storage area suitable located away from drains etc.
Storage area clearly labeled
Individual containers clearly labeled
Different types of waste stored separately
Incompatible waste never stored together
Appropriate containers for type of waste
Storage of wastes kept to a minimum
Protect waste from the elements if necessary
If necessary protect storage area with bunds etc.
Do not dispose of hazards waste in general waste skips
Ensure storage area is secure
PHYSICAL AND
PSYCHOLOGICAL
HAZARDS
STAREGISTER PAKISTAN

NOISE CONTROL
SOURCE
Tighten loose guards and panel
Maintenance with regular lubrication for both oil and grease
Eliminate unnecessary compressed air and steam leaks
Machinery properly adjusted
Use damped or rubber lined containers for catching
components
Switch off plant not in use, especially fans
Use rubber or plastic bushes in linkages, use plasticgears.
STAREGISTER PAKISTAN

PATH
Moving the source away from the noise sensitive area.
Enclosure
Silencers
Absorption
Damping
Use of rubber/cork, spring etc in noise path
Isolation
Sound proof rooms
Lagging
Screens
STAREGISTER PAKISTAN

PRACTICAL MEASURES TO REDUCE
EXPOURE TO EXECSSIVE NOISE
Lubrication and maintenance
Change the process
Reduce energy
Isolation
Silencing
Enclosure
Insulation
Absorption
Damping
PPE
Reduce time of exposure
STAREGISTER PAKISTAN

RADIATION
NON-IONISING
Type

use in industry

Infrared

Heating and brazing

Lasers

Cutting, bar code readers

Microwaves

Food preparation,
transmission

Ultra-violet

Welding

signal
STAREGISTER PAKISTAN

HEALTH EFFECTS
Burns
Reddening of the skin
Cataracts
Arc eye
Temporary sterility's
STAREGISTER PAKISTAN

IONISING RADATION
Type

Use in Industry

Alpha

Smoke detectors

Beta

Thickness testing

Gamma

non-destructing
testing

X-ray

medical

Neutron

by-product nuclear
fission
STAREGISTER PAKISTAN

IONISING RADATION
Acute effects from
high dose

chronic effects

Reddening of the
skin
Radiation sickness,
nausea, vomiting,
diarrhea
Hair loss

cancers
sterility

hereditary defects

Death effects on
unborn children
Death
STAREGISTER PAKISTAN

CONTROL MEASURES
Time
Distance
Shielding
STAREGISTER PAKISTAN

Others
PPE
Environmental and personal monitoring
Correct disposal of radiation materials
Good hygiene practices
Training and supervision
STAREGISTER PAKISTAN

HEALTH EFFECTS OF POOR
LIGHTING
Eye strain/headaches
Poor posture
Tripping over unseen objects
Increased likelihood of human error
Increased time to vacate work area
STAREGISTER PAKISTAN

FACTORS TO CONSIDER WHEN
ASSESSING ADEQACY OF LIGHTING
The task being undertaken
The size and layout of the work area
The equipment used
Availability of natural light
Shifts times/work patterns
Suitable number of artificial lights
Contrast levels
Glare
Areas in shadow
Need for localized lighting
Maintenance of lighting
Adequate emergency lighting
STAREGISTER PAKISTAN

WORK IN A HOT ENVIRONMENT
Health effects
Skin burns
Cataracts
Dehydration
Heat cramps
Headaches
Fainting
Precautions
Medical pre-selection
Acclimatization
Limit time of exposure
Cold drinks
PPE
STAREGISTER PAKISTAN

WORK IN COLD ENVIRONMENT
Health effects
Hypothermia
Loss of concentration
Shivering
Frost bite
Precautions
Medical pre-selection
Acclimatization
Limit time of exposure
Hot drinks
Insulated clothing
STAREGISTER PAKISTAN

HEALTH EFFECTS OF BEING
SEATED FOR LONG TIME
Vertebral and muscular damage
High blood pressure
Circulation problems
STAREGISTER PAKISTAN

SUITABLE SEAT FOR SEDENTARY
WORKERS
Good lumbar support
Good width and depth
Ability to adjust seat back and height
Stable base
Ability to swivel
Provision of arm rests
STAREGISTER PAKISTAN

WELFARE
Sufficient toilets
Washing facilities
Eating and changing facilities
Clothing storage
Seating
Rest areas
Arrangements for non-smokers
STAREGISTER PAKISTAN

FACTORS CAUSING WORK STRESS
Inadequate lighting
Cramped/dirty working conditions
Untidy working conditions
Poor layout leading to lack of privacy or security
Problems of glare
Extremes of temperature/humidity
Inadequate ventilation/stale air
Noise
Vibration
Inadequate welfare facilities
Inclement weather conditions
STAREGISTER PAKISTAN

STRESS
Physical effects

psychological effects

Headaches

increased anxiety

Dizziness

reduced concentration

Aching neck and shoulders irritability
Skin rashes

sudden mood changes

Prone to infections

inability to cope

Panic attacks

reduced work output

Raised heart rate

increased use of alcohol,
etc
poor sleep patterns

Increased blood pressure
Heart disease
Stomach ulcers
STAREGISTER PAKISTAN

CAUSES OF STRESS
Culture
Demands
Control
Relationship
Change
Role
Individual
Environment
STAREGISTER PAKISTAN

CONTROL MEASURES FOR STRESS
Selecting suitable employees
Training
Clearly defined roles
Clear work objectives
Comfortable working environment
Good lines of communication
Realistic work schedules
Employee involvement
Grievance procedure
Impartial investigation of stress
Management support
STAREGISTER PAKISTAN

DISPLAY SCREENS EQUIPMENT
(DSEs)
Health effects
Upper limb pains and discomfort
Eye and eyesight effects
Epilepsy
Radiation effects on pregnant women
Fatigue and stress
STAREGISTER PAKISTAN

WORKSTATION REQUIREMENTS
Good lighting
Adequate contracts, no glare or distracting reflection
Distraction noise minimize glare
Leg room and clearance to allow postural changes
Window covering if necessary to minimized glare
Suitable software appropriate to the task
Screen: stable image, adjustable, readable and glare free
Keyboard: usable, adjustable, detachable and legible
Work surface: space for flexible arrangement/documents
Chair: stable and adjustable
Footrest user need one
Suitable environment e.g. temperature
CONSTRUCTION
ACTIVITIES HAZARDS
AND CONTROL
STAREGISTER PAKISTAN

LADDERS MAIN HAZARDS IN USE
Overreaching from ladder
Unsecured, unstable ladder
Ladder at wrong angle
Ladder not extended above step off point
Using damaged, worn ladder
Metal ladder in contact with overhead power lines
Vehicle collision with base
Manual handling-carrying and erecting
STAREGISTER PAKISTAN

PRECUATIONS WHEN USING
LADDERS
Ladders rested on firm level base
Use of stabilization devices
Secured ladder by correct angle 75% or 1:4 ratio.
Tied off at top or footed at base on level ground
Extend suitable distance above step off point (1.05meters min)
Top of ladder against a solid surface
Use wooden ladders near overhead cables/erect ‘goal posts’
and signs
STAREGISTER PAKISTAN

PRECUATIONS WHEN USING
LADDERS
Provide equipment to raise materials/tools
Provide holsters to carry tools
Only one person at a time on the ladder
Rungs clear of grease etc.
Barrier off base and display warning signs
Use of ladder by trained users
Assistance when moving/erecting ladder
Inspection and maintenance of ladders/ladder register
STAREGISTER PAKISTAN

CONSTRCTION HEALTH HAZARDS
Noise
Vibration
Dusts
Asbestos
Lead
Silica
Sawdust
Cement
Solvents and cleaners
Biological hazards

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Hse principles and practises [compatibility mode]

  • 1. HSE PRINCIPLES AND PRACTISES PREPARED BY: ALI IRFAN KHAWAJA, COUNTRY DIRECTOR, STAREGISTER PAKISTAN QMS, FSMS, EMS and OHSAS Lead Auditor CIPM (AAPM), Certified Trainer (PRM/AAPM), IQF Approved Six Sigma Trainer, NPO Approved Trainer, PMQA Assessor, linkedin: http://pk.linkedin.com/pub/ali-irfan/8/399/a40 email: aikquality@yahoo.com / aikquality@gmail.com
  • 3. STAREGISTER PAKISTAN Health, Safety & Environment WHAT IS HSE H S E Health (Occupational) Prevention of occupational sickness Safety Prevention of Accidents / Injuries Environment Protection of Environment Every minute there are: 2 Occupational Fatalities 475 Occupational Injuries 300 Occupational Diseases
  • 4. STAREGISTER PAKISTAN Health, Safety & Environment WHY HSE Legislative Requirements Competitive Business Environment Image Building Reduction in Downtime Importance of HSE Certification Financial Losses from Business Interruptions
  • 5. STAREGISTER PAKISTAN HIDDEN COSTS OF ACCIDENTS Accident Investigation Payments for non productive time (injured persons) Payments for non productive time (witnesses, First-aiders investors, clearing up etc.) Replacement labour (probably less effective) Training for replacement labour Business interruption/disruption Loss of reputation Damage repair Replacement plant Compensation payments Legal costs and fees Insurance
  • 6. STAREGISTER PAKISTAN BENEFITS OF GOOD HEALTH AND SAFETY PRACTICE Increased levels of compliance with rules and procedures Improved production Improved staff morale Improved company reputation Reduced accidents Reduced ill health Reduced damage to equipment Reduced absenteeism Reduced staff turnover
  • 7. STAREGISTER PAKISTAN Successful Management systems 1. 2. 3. 4. 5. 6. Policy: health and safety aims of the organization, health and safety objectives and management commitment Organizing: clear roles and responsibilities, competence, commitment and control, co-operation,communication Planning and Implementation: identify hazards, assess risks, and decide how risks can be eliminated or controlled. sets standards against which performance can be mean surd Measuring performance: used as a means of determining the extent to which health and safety policy and objectives are being implemented and should be both reactive and proactive Reviewing: analyzing data gathered through monitoring to see whether performance is adequate Audit: Systematic critical examination of each stage of an organization’s management systems and procedures
  • 9. STAREGISTER PAKISTAN PURPOSE OF A SAFETY POLICY Set out the employer’s/management commitment to safety Set out the organization and arrangements for controlling work related hazards Protect people from injury and occupation ill health Comply with legal requirements and avoid prosecution Manage health and safety on a cost-effective Basis
  • 10. STAREGISTER PAKISTAN TYPES OF TARGETS Reduced/zero accidents Zero prosecutions Reduced sickness absence Reduction in compensation claims Improve reporting of near misses Improve reporting of minor accidents Improve audit scores
  • 11. STAREGISTER PAKISTAN INEFECTIVE SAFETY POLI CIES a. No commitment or leadership b. No annual objectives c. Health and safety not given enough priority d. Insufficient resources provided e. Personnel do not understand the aims f. Too much emphasis on employee responsibility g. No measurement of performance h. Management unaware of their role i. No training of management in their responsibilities
  • 12. PROMOTING A POSITIVE HEALTH AND SAFETY CULTURE
  • 13. STAREGISTER PAKISTAN INDICATORS OF POSITIVE OR NEGATIVE CULTURE Attitude Morale Accidents Absenteeism/sickness rate Staff turnover Complaints about working condition
  • 14. STAREGISTER PAKISTAN FACTORS THAT CAN CAUSE THE CULTURE TO DECLINE Lack of effective communication Perception of growing blame culture Lack of leadership and commitment Lack of monitoring Failure to implement remedial action
  • 15. STAREGISTER PAKISTAN HOW SAFETY CULTURE CAN BE IMPROVED Senior management commitment Ownership of health and safety at every level Effective communication and consultation Training for all levels of employee Shared perception of risks BENEFITS A POSITIVE CULTURE Increased levels of compliance with rules and procedures Improves production Improved staff morale
  • 16. STAREGISTER PAKISTAN PRACTICAL MEASURES TO IMPROVE HEALTH AND SAFETY Involve employees investigations, in risk assessments, accident The development of safety systems and procedures, Encouraging hazard-spotting and the reporting of defects, Setting up suggestion schemes, Organizing training courses and information programs, Supporting active involvement in safety committee meetings, Accompanied by employees on safety tours & inspections, Giving employees workers. responsibilities for mentoring young
  • 17. STAREGISTER PAKISTAN PERSONAL FACTORS CAUSING GREATER RISK OF HARM Poor attitude to work Low motivation Physical capabilities Poor perception of risk
  • 18. STAREGISTER PAKISTAN WHAT MOTIVATES PEOPLE Incentives Recognition Job satisfaction Personal achievement Team spirit Peer approval Realistic goals Committed management/involvement in decisions Safe environment Threat of discipline
  • 19. STAREGISTER PAKISTAN EMPLOYERS CAN MOTIVATE THEIR WORKFORCE BY: The recognition of good health & safety performance Disciplining employees who choose to ignore safe working procedures Involving employees in carrying out risk assessments etc. Demonstrating a high level of management commitment; Ensuring a good working environment Providing training & ensuring good communication Setting a good example Realistic goals
  • 20. STAREGISTER PAKISTAN WHY PEOPLE FAIL TO COMPLY WITH SAFETY PROCEDURES Lack of motivation Unrealistic working procedures Lack of management commitment Over-familiarization Repetitive work leading to boredom Peer group pressure Inadequate supervision Fatigue and stress Lack of information, training and consultation Job insecurity
  • 21. STAREGISTER PAKISTAN HUMAN ERROR CAUSES: Slips Lapses of attention Mistaken actions Misperceptions Mistaken priorities Willfulness Inadequate information Violations
  • 22. STAREGISTER PAKISTAN REDUCING HUMAN ERROR: Skilled competent workers Well motivated employees Clear roles and lines of responsibility Adequate levels of supervisions Drug and alcohol prevention policies Good environmental condition e.g. lighting, noise etc. Avoiding monotonous work Breaks to avoid fatigue
  • 23. STAREGISTER PAKISTAN WHY HAZARDS ARE UNDERESTIMATED Over familiarity and complacency Lack of instruction, information and training Lack of experience The fact that some hazards may be invisible and/or intangible Sensory impairment Involvement in routine, repetitive tasks can lead to lack of attention Hazard: Something with the potential to cause harm Risk: Likelihood that harms will occur and the severity of the harm
  • 25. STAREGISTER PAKISTAN HAZARD Something with the potential to cause harm RISK Likelihood that harm will occur and the severity of the harm
  • 26. STAREGISTER PAKISTAN EXAMPLES OF HAZARDS Rotating Machinery Forklift Trucks Raised Object Raised Object Traffic Working at Height Chemicals
  • 27. STAREGISTER PAKISTAN WHAT IS A CONSEQUENCE An event or chain of events that result from the release of a hazard Resulting from loss of control of the hazard
  • 28. STAREGISTER PAKISTAN EXAMPLES OF CONSEQUENCE Minor Injury Lost Time Legal Action Fire Fall in Share Price Serious Injury Death Explosion
  • 29. STAREGISTER PAKISTAN SNGPL WHAT IS RISK? Risk has two parts The likelihood that a hazard will affect us The severity of its consequences if it does
  • 30. STAREGISTER PAKISTAN SUITABLITY OF RISK ASSESSMENT Be proportionate to the level of risk Ensure that all aspects of work activity are covered Take account of the way the work is organized Identify the significant hazards and risks Evaluate the risks Identify control measures Enable priorities to be set Residual risk low
  • 31. STAREGISTER PAKISTAN COMPETENCE OF RISK ASSESSOR Experience and training in risk assessment techniques Knowledge of process or activity Technical knowledge of the plant or equipment Good communication and report writing skills Ability to interpret legislation and guidance Possess right attitude Knows limitation
  • 32. STAREGISTER PAKISTAN FIVE STEPS TO RISK ASSESSMENT Identify the hazards Decide who might be harmed and how Evaluate the risks and the existing precautions Records the findings Review the assessment and revise if necessary
  • 33. STAREGISTER PAKISTAN IDENTIFYING HAZARDS Task observation Accident, ill-health or near miss data Workplace inspections Job safety analysis Legal standards
  • 34. STAREGISTER PAKISTAN HIERARCHY OF CONTROL Eliminate Reduce Isolate Control PPE Discipline
  • 35. STAREGISTER PAKISTAN WHEN ASSESSMENT SHOULD BE REVIEWED After an accident/incident New equipment Changes to equipment, plant, process Changes in personnel Changes in legislation Result of monitoring or audit Action by enforcing authority New information becomes available
  • 36. STAREGISTER PAKISTAN WHY YOUNG PERSONS AT RISK Lack of experience and/or training Body not fully developed More likely to take risks Respond to peer group pressure Be over enthusiastic
  • 37. STAREGISTER PAKISTAN RISKS TO DISABLED WORKERS Reduced mobility for access and egress Ability to access welfare facilities Reduced sensory ability e.g. speech, hearing or eyesight Reduced ability to lift, carry or move objects Ergonomic hazards
  • 38. STAREGISTER PAKISTAN TECHNIQUES OF HAZARD IDENTIFICATION HAZID HAZOP ‘What If’ Analysis Structured Brainstorming Hazard Identification & Checklists FMEA
  • 39. STAREGISTER PAKISTAN HAZARD IDENTIFICATION (HAZID) A HAZID study is carried out by a team of competent engineers from a mixture of disciplines and is led by a person, the HAZID Leader who is experienced in the HAZID technique. Hazard Checklists for the areas to be considered are used to assist the process. Where it is agreed that a hazard exists, it is considered and all possible means of either eliminating it or controlling the risk and/or the necessity for further study are noted on a HAZID worksheet. Actions are assigned to either discipline groups or individuals to ensure the mitigating control, or further study is completed.
  • 40. STAREGISTER PAKISTAN HAZID Effect driven internal or external cause potential for any number of simultaneous failures Lateral thought process able to identify low likelihood events major hazard screening pre-supposes that a failure could occur Solution Orientated
  • 41. STAREGISTER PAKISTAN HAZID PROCESS Assemble workshop team Use Hazard Checklist to identify potential HSE hazards Record all hazards, sources & scenarios Use Risk Assessment Matrix to assess risk Record consequences & worst-case potential risk Identify all Major Accident Hazards (MAHs) Assess MAHs in detail Identify risk control and mitigation Identify any remedial actions Record risk control and mitigation Hazard Register Rank all remedial actions and assign to relevant person
  • 42. STAREGISTER PAKISTAN HAZOP PROCESS Select line/node Select guideword and deviation Is deviation possible? Assess consequence of deviation Record all consequences Report: Management summary Team members HAZOP Record Sheets HAZOP Action Sheets Marked-up P&IDs Identify controls & safeguards to prevent or mitigate consequence Record all controls & safeguards Identify any remedial actions Rank all remedial actions and assign to relevant person
  • 43. STAREGISTER PAKISTAN HAZOP PROCESS Four main questions asked: What is the intention of system being examined? Is there potential to deviate from this intention? What are the causes of the deviation What are the consequences of the deviation Use guidewords to ensure all process parameters and deviations are systematically examined
  • 44. STAREGISTER PAKISTAN HAZOP–Basic Guideword Matrix No More/High Low/Less Reverse X X X X Pressure X X Temperature X X Level X X Flow Other common HAZOP guidewords include: Composition Contamination/impurities Viscosity Relief/vent Maintenance Instrumentation/Control Sampling Corrosion/erosion Service failure Etc.
  • 45. STAREGISTER PAKISTAN HAZID vs. HAZOP Systematic and structured review of system Design. Systematic and structured review of HSE risks for an operation, activity or project. Utilises a checklist approach. Assesses risk associated with hazards identified. Does not require Process & Instrumentation Diagrams HAZID HAZOP Utilises a guideword / Deviation approach. Does not typically assess risk Requires Process & Instrumentation Diagrams They are complimentary approaches
  • 46. STAREGISTER PAKISTAN RISK ANALYSIS A process consisting of three components: risk assessment risk management risk communication
  • 47. STAREGISTER PAKISTAN TYPES OF HAZARDS 1) Ergonomic Hazards 2) Mechanical Hazards 3) Toxic Hazards 4) Explosion Hazards 5) Electrical Hazards 6) Chemical Hazards
  • 48. STAREGISTER PAKISTAN TYPES OF HAZARDS 7) Fire Hazards 8) Pneumatic Hazards 9) Falling Hazards 10) Noise Hazards 11) Vibration Hazards 12) Biological Hazards 13) Radiation Hazards
  • 49. STAREGISTER PAKISTAN RISK ASSESSMENT Risk Analysis Hazard Identification Risk Estimation Risk Evaluation
  • 50. STAREGISTER PAKISTAN RISK ASSESSMENT The process of establishing information regarding acceptable levels of a risk and/or levels of risk for an individual, group, society, or the environment. (OR) Overall process of estimating the magnitude of risk and deciding whether or not the risk is tolerable. Before undertaking any task, always identify the hazards and assess the risks. Then implement the measures required to remove or minimise the risk before starting work.
  • 51. STAREGISTER PAKISTAN FORMAL RISK ASSESSMENT Identification Risks categorized as affecting Confidentiality, Integrity, or availability Prioritization Risks are prioritized by their impact, and probability
  • 52. STAREGISTER PAKISTAN FORMAL RISK ASSESSMENT Controls Controls are identified and recommended based on the risks identified. Controls are prioritized based on cost, priority, and capability to implement. Report A report is prepared by the facilitator and approved by the team.
  • 53. STAREGISTER PAKISTAN OVERALL RATING OF RISK The overall risk is determined as per below mentioned formula: Risk = Likelihood X Effect on health R=LxH Risk rating 9 and above should be considered un-tolerable risk and needs to be controlled.
  • 54. STAREGISTER PAKISTAN OVERALL RATING OF RISK A casual definition of Risk is Risk = P * S Where P is the probability of occurrence & S is the severity of an event Risk = ¦{ hazard, exposure, safeguard}
  • 55. STAREGISTER PAKISTAN OVERALL RATING OF RISK This will help us in answering: -- How likely is an event to occur? -- What likely are the effect (consequences)? Risk = frequency * consequence
  • 56. STAREGISTER PAKISTAN EXAMPLE If we can’t take away the Hazard we shall have to reduce the risk i.e. Reduce the frequency and/or reduce the consequence For this we need to first Estimate the frequency and/or estimate the consequence EXAMPLE: 1 Risk on a Cricket Field Sohaib Akhtar is the bowler : He is the Hazard You are the batsman : You are at risk Frequency = 6 times per over. Consequence = bruises! Risk = 6 X bruises! Risk reduction : Limit bounces to 2 per hr. Wear more pads Risk = 2 X small bruises!
  • 57. STAREGISTER PAKISTAN PROBLEM SOLVING TECHNIQUES CHANGE ANALYSIS This technique emphasizes change to correct the problem. Examination of deviations from the norm are scrutinized. Consider all problems to result from some unanticipated change. Analyze the changes to determine its cause.
  • 58. STAREGISTER PAKISTAN RISK MANAGEMENT PROCESS RISKS Routine Slips, trips, falls Hazardous substances Identify Hazards and Effects Coarse Screening Assess Risk Significant Plant and machinery Noise Further Screening Judgement Standard Competences Procedures Responsibilities Performance Measurement Spills Major Fires and explosions Major integrity failures Detailed Analysis
  • 59. STAREGISTER PAKISTAN RECORD THE FINDINGS Site / Area / Department: Activity # SiteOperation /Activity Equipment Hazard Y/N Safety & Health Hazard Potential Health & Safety Impact L H R Potential Causes of Hazards Current Control Preventive Measure Suggested
  • 61. STAREGISTER PAKISTAN GENERAL PRINCIPLES OF PREVENTION Avoid the risk e.g. eliminate the hazard or task Evaluate risks which cannot be avoided Combat risks at source Adapt the work to the individual Adapt to technical progress Replace the dangerous by the less dangerous Develop a coherent prevention policy Give collective measures priority over individual measure
  • 62. STAREGISTER PAKISTAN PERMIT-TO-WORK A formal written procedure requiring written conformation that certain actions have been carried out to eliminate or control risks before a specific high risk activity is carried out.
  • 63. STAREGISTER PAKISTAN OPERTION OF PERMIT-TO-WORK Identify the task (where and when) Identify the hazards List the precautions to eliminate or reduce the hazards Additional precautions Time limits Issue by competent person Receipt by person in charge of work Completion Cancellation
  • 64. STAREGISTER PAKISTAN CONFINED SPACE Any space where there is a specified risk of serious injury from hazardous substances or conditions with in the space.
  • 65. STAREGISTER PAKISTAN WHAT ARE THE HAZARDS IN A CONFINED SPACE Fire or explosion Loss of consciousness due to increased body temperature Loss of consciousness due to asphyxiation Drowning Asphyxiation due to free flowing solids Confined space excavation, sewers, silos, tanks, vats
  • 66. STAREGISTER PAKISTAN PRECAUTIONS FOR WORKING IN A CONFINED SPACE Permit-to-work Competent staff Appoint a supervisor Isolate Ensure suitable size of entry Gas purging Ventilation Regular testing of the atmosphere Special tools and lighting PPE Communications Limit working time Emergency procedures
  • 67. STAREGISTER PAKISTAN PERSONAL PROTECTIVE EQUIPMENT (PPE) Benefits of people Often low cost Can be used as short term measure Portable for worker away from base Disposable PPE reduces risk of infection
  • 68. STAREGISTER PAKISTAN WHY PPE USED AS LAST RESORT Does not eliminate the hazards Does not reduce the hazard Only protects the wearer Always fail to danger May introduce new hazards Relies on worker to use it May not be comfortable Worn for only part of task of shift Wrong size Used when damaged Not properly maintained Management may not enforce wearing
  • 69. STAREGISTER PAKISTAN SELECTION OF PEE What are the hazards Type of equipment Made to suitable standards Comfort Compatibility Storage Training Cost
  • 70. STAREGISTER PAKISTAN FACTORS AFFCTIVING THE WEARING OF PPE Fit Health of worker Period of use Comfort Maintenance Training Interference Management commitment Peer pressure
  • 71. STAREGISTER PAKISTAN PRECUATIONS FOR LONE WORKERS Information on hazards Training to deal with hazards Regular contact Supervisors regularly visiting Automatic warning devices Check the worker has returned home PPE Emergency action if worker becomes ill
  • 73. STAREGISTER PAKISTAN THE REASONS FOR MONITORING Identify substandard H & S practices Identify trends Compare actual performance against targets To benchmark Identify use and effectiveness of control measures Make decisions on suitable remedial measure Set priorities and establish realistic timescales Assess compliance with legal requirements Provide information to Board, committees etc.
  • 74. STAREGISTER PAKISTAN REACTIVE MONITORING Accidents Incidents Ill-health statistics Near misses Dangerous occurrences Complaints by workforce Enforcement action Prosecutions Civil claims
  • 75. STAREGISTER PAKISTAN SAFETY AUDITS A safety audit is a thorough, critical examination of an organization’s safety management systems & procedures. It is normally a lengthy process carried out by trained auditor, often someone from outside the organization. It is a structured way of assessing the H&S performance of an organization by supplying answers to a series of questions & often involves a scoring system such that improvements can be made.
  • 76. STAREGISTER PAKISTAN DOCUMENTS LOOKED AT DURING AUDITS INCLUDE: Safety policy Risk assessment Procedures Safety monitoring procedures Maintenance records Accident and incident reports Health surveillance records Safety committee minutes etc. Training records Statutory inspections Previous audit reports
  • 77. STAREGISTER PAKISTAN WORKPLACE INSPECTIONS A safety inspection involves the straightforward observation of a workplace and/or the activities or equipment within it. A safety inspection, usually carried out by a manager or employee representative and often aided by the use of a checklist, may be carried out routinely and has the aim of identifying hazards and assessing the use and effectiveness of control measures.
  • 78. STAREGISTER PAKISTAN LIMITATIONS OF INSPECTIONS Some hazards are not visible Some hazards not always present Unsafe practices not seen
  • 79. STAREGISTER PAKISTAN PEOPLE WHO CARRY OUT INSPECTIONS Managers Supervisors Health and Safety advisors Employee safety representatives Enforcement agencies
  • 80. STAREGISTER PAKISTAN INSPECTION CHECKLIST Condition of processes and plant Contractors Electrical Environmental conditions Fire protection First aid Hand held tools Hazardous substances Housekeeping/cleanliness Lifting equipment Manual handling Machinery guarding Noise etc.
  • 81. STAREGISTER PAKISTAN STRENGTHS OF CHECKLISTS Enable prior preparation and planning so inspection is more structured and systematic Reduces the chances of important areas or issues being overlooked Provides an immediate record of findings Ensures consistent approach Provides easy method of comparison and audit
  • 82. STAREGISTER PAKISTAN WEAKNESSES OF CHECKLISTS May lead to blinkered approach meaning significant risks might be missed May not be reviewed or updated to take account of changes in work processes etc. Become routine with no follow up questions Too objectives and restrictive, no scope for peripheral issues Procedure subject to human error or abuse
  • 84. STAREGISTER PAKISTAN ACCIDENT DEFINITION An accident is an unplanned/unpremeditated event caused by unsafe acts or conditions which results in a loss.
  • 85. STAREGISTER PAKISTAN NEAR MISS (INCIDENT) A near miss is an unplanned/unpremeditated event that has the potential to cause injury to people or damage to property. IMMEDIATE / DIRECT CAUSES The immediate/direct cause is the unsafe act or condition that results in an accident or incident.
  • 86. STAREGISTER PAKISTAN ROOT / UNDERLYING CAUSES The Root (Underlying) cause is the failure of procedure / management systems that have resulted in the unsafe act or condition.
  • 87. STAREGISTER PAKISTAN PRINCIPLE CAUSES OF ACCIDENTS Attitude Unsafe acts Unsafe conditions
  • 88. STAREGISTER PAKISTAN BENEFITS OF COLLECTING NEAR MISS DATA To identify underlying causes which may allow preventative action to be taken before something more serious occurs Gives message to workforce that all failures are taken seriously, not just those leading to injury Generally accepted that near misses greatly outnumber accidents and can therefore produce more data from which a greater understanding of the deficiencies in management systems can be identified and rectified
  • 89. STAREGISTER PAKISTAN THE AIM OF ACCIDENT INVESTIGATION IS: To determine cause to prevent a recurrence Identify weaknesses in management systems Identify weaknesses in risk assessment procedure Demonstrate management commitment To comply with legal requirements To provide information for any subsequent criminal/civil action Provide information to insurance company
  • 90. STAREGISTER PAKISTAN IMMEDIATE AND LONGER TERM ACTION AFTER AN ACCIDENT First aid for injury party Calling medical assistance if necessary Isolation of the accident scene Report to relevant enforcing authority if necessary Identification of witnesses Setting up investigation team Full investigation to determine root cause Making recommendations Implementing corrective action
  • 91. STAREGISTER PAKISTAN PREPARATION BEFORE INVESTIGATION Who should be involved If possible the accident scene is left untouched Collating relevant existing documents Identifying who are witnesses Check that legal reporting requirements have been met What equipments is needed The style to be adopted The style of report and who should receive it The depth of the investigation
  • 92. STAREGISTER PAKISTAN INVESTIGATION TEAM Line Manager: has knowledge of the processes involved Supervisor: has knowledge of the process Employee Safety Representative: has legal right Safety Practitioner: to advice on health and safety implications Engineer: to advice on technical matters Senior Manager from different department: unbiased
  • 93. STAREGISTER PAKISTAN INVESTIGATION REPORT Who – the injured person When – date and time Where – location details What – type of accident and nature of injury How – details of events Why – analysis of cause Recommendations Documentation Reference to possible breaches of law
  • 94. STAREGISTER PAKISTAN REASONS FOR REPORTING ACCIDENTS Implement initial controls Monitoring health and safety performance Starting point for investigation To comply with legal requirements To prevent recurrences and further injuries / losses To provide information for any subsequent civil claim Review of risk assessments
  • 95. STAREGISTER PAKISTAN ACCIDENT DATA CAN: Show patters and trends Identify weaknesses in procedures and policies Prioritize safety measures Identify areas for improvements Set targets for reduction
  • 96. STAREGISTER PAKISTAN EMPLOYEES CAN BE DISCOURAGED FROM REPORTING ACCIDENTS BECAUSE: Ignorance of procedures Peer pressure Retribution by management’s safety record Over-complicated reporting procedures Lack of management response to reports
  • 98. STAREGISTER PAKISTAN Leading Causes of Workplace Deaths In SNGPL Miscellaneous (16%) Personal Protective Equipment (6.75%) Violation of Operating Procedures (11%) Road / Vehicle Related (40%) Electric Shock / Burns (7.43%) Line Pipe Handling (20%)
  • 99. STAREGISTER PAKISTAN FATAL ACCIDENT STATUS OF SNGPL ACCIDENT STATUS OF VARIOUS DEPARTMENTS METERING W/S (4.54%) TELECOM (9.10%) Projects Distribution Transmission Metering W/S Telecom TRANSMISSION (4.54%) DISTRIBUTION (22.7%) PROJECTS ( 59%)
  • 100. STAREGISTER PAKISTAN COMMONALITY Accidents have two things in common 1) They all have outcomes from the accident 2) They all have contributory factors that cause the accident
  • 101. STAREGISTER PAKISTAN OUTCOMES OF INCIDENTS POSITIVE ASPECTS Accident investigation Prevent recurrence Change to safety programs Change to procedures Change to equipment design
  • 102. STAREGISTER PAKISTAN OUTCOMES OF INCIDENTS NEGATIVE ASPECTS Injury & possible death Disease Damage to equipment & property Litigation costs Lost productivity Morale
  • 104. STAREGISTER PAKISTAN CONTRIBUTING FACTORS HUMAN BEHAVIOUR Common to all accidents Not limited to the person involved in the accident
  • 105. STAREGISTER PAKISTAN THE AIM OF THE INVESTIGATION The key result should be to prevent a recurrence of the same accident. FACT FINDING: What happened? What was the root cause? What should be done to prevent recurrence?
  • 106. STAREGISTER PAKISTAN THE AIM OF THE INVESTIGATION IS NOT TO: Exonerate individuals or management. Satisfy insurance requirements. Defend a position for legal argument. Or, to assign blame.
  • 107. STAREGISTER PAKISTAN Who Should Do The Incident Investigation An investigation would be conducted by someone Expert in incident causation Experienced in investigative techniques Knowledge of the work processes, procedures, persons and industrial relations environment of a particular situation. Three essential qualifications of an investigator are • Objectivity • Investigative knowledge (non-linear thinking) • Ability to understand system.
  • 108. STAREGISTER PAKISTAN INVESTIGATION PROCESS 1) Control the scene (Initial response) 2) Gather Data 3) Analyze Data (analysis) 4) Write Report (corrective action)
  • 109. STAREGISTER PAKISTAN INITIAL RESPONSE Effective Initial Response includes the following steps: • Take control by securing, barricading or isolating the scene • Ensure First aid/ transporting victim of any • Control secondary accidents • Identify sources of evidence • Determine loss potential • Notify managers Sequence is not important
  • 110. STAREGISTER PAKISTAN 4 P’s INTERVIEWING Do: • Put the witness at ease • Emphasize the real reason for investigation, to determine what happened and why • Let the witness talk. • Confirm that you have correct statement • Make only short notes during the interview • Ask open ended questions that cannot be answered by Yes or No.
  • 111. STAREGISTER PAKISTAN 4 P’s INTERVIEWING Do Not: • Intimidate the witness • Interrupt • Prompt • Ask leading questions • Show your own emotions • Make lengthy notes while witness is talking
  • 112. STAREGISTER PAKISTAN 4 P’s PARTS Third category of evidence is parts and include physical evidence such as: • Tools, equipment, parts, material and PPE. • Worn or failed equipment parts. • Improper tools and equipments. • Process liquid/ solid samples, before and after.
  • 113. STAREGISTER PAKISTAN COLLECTING AND SHIFTING EVIDENCE (ANALYSIS) - HARD EVIDENCE Data which is not disputed such as time and place of accident, logs and other written reports, the position of physical evidence. - WITNESS STATEMENT • Statement from the persons who saw accident happen. • Statement from those who came upon the scene immediately afterwards. - CIRCUMSTANTIAL EVIDENCE the logical interpretation of facts that leads to a single but un proven conclusion.
  • 114. STAREGISTER PAKISTAN THE FACTORS THAT CONTRIBUTE OT SLIP AND TRIP ACCIDENTS ARE: The floor surface: slippery surface, holes, uneven surface. Contamination: spillages, leaks etc. Obstruction: rubbish, training cables, rugs etc. The task: carrying loads, space to work Environment: lighting Footwear: unsuitable footwear The people: unaware of the dangers
  • 115. STAREGISTER PAKISTAN PRECAUTIONS TO PREVENT SLIPS AND TRIPS Designated walking routes where possible Ensure walkways are level Ensure walkways are non slip Well lit and clearly marked walkways Procedures to quickly identify and remove spillages and obstacles Eliminate need to carry loads Make employees aware of the hazards
  • 116. STAREGISTER PAKISTAN HAZARDS OF STAIRS Inadequate design (dimensions, treads, no handrails) Poor housekeeping (obstructions, trailing cables) Poor lighting Slippery surfaces (oil/water/ice) or unsuitable footwear Damaged flooring or coverings Manual handling Hurrying on stairs
  • 117. STAREGISTER PAKISTAN ACTION NEEDED TO PREVENT ACCIDENTS ON STAIRS Adequate width of walkways / stairs and handrails fitted Remove obstructions/training cables Improve lighting levels and install emergency lighting
  • 118. STAREGISTER PAKISTAN WORKING AT HEIGHT All work at height is properly planned and organized Those involved in work at height are competent The risks from work at height are assessed and appropriate work equipment is selected The risks from fragile surfaces are properly controlled Equipment for work at heights is properly inspected and maintained
  • 120. STAREGISTER PAKISTAN PLANNING TRAFFIC ROUTES CONSIDERATION SHOULD BE: Keeping pedestrians and vehicles apart Separate routes, designated crossing places and suitable barriers at recognized danger spots. High visibility clothing if necessary Clearly marked and signed traffic routes Roads, gangways and aisles should have sufficient width and overhead clearance for the largest vehicle Speed limits are established and enforce
  • 121. STAREGISTER PAKISTAN PRECAUTIONS WHERE PEOPLE WORK IN VEHICLE AREAS Segregated systems for vehicle & pedestrians traffic Appropriate road markings Maintaining good visibility (mirrors, transparent, doors, provision of lighting etc) & audible warnings on vehicles Drawing up & enforcement of site rules The provision of refuges The wearing of high-visibility clothing Good standard of housekeeping Training and supervision of all concerned
  • 122. STAREGISTER PAKISTAN REVERSING OF VEHICLES One-way systems Drives-through systems Turning circles Separation of vehicles and pedestrians Suitable workplace design Audible reversing alarms Mirrors on blind corners Adequate lighting Use of banksmen (men guiding the vehicle when reversing) High-visibility clothing Site rules Training
  • 123. STAREGISTER PAKISTAN DRIVER SELECTION Reliable and mature Subject to prr-employment medical check Physically fit Routine medicals e.g. every 5 year orfit suffering from limited limb movement, heart problems Licensed Trained and competent Supervised and monitored Given refresher training
  • 124. STAREGISTER PAKISTAN TRANING FOR DRIVERS OF VEHICLES IN A WORKPLACE Personal responsibilities Safe working load estimation Pre-use vehicle inspection and maintenance Safe parking and security of vehicle Speed restrictions Safety rules and signs – sounding horn/no passengers etc. Floor conditions – pot holes/housekeeping etc. Vehicle revering – audible wearing/banksmen etc.
  • 128. STAREGISTER PAKISTAN TASK Holding away from trunk Twisting Stooping Reaching upwards Large vertical movement Long carrying distances Strenuous pushing or pulling Unpredictable movement of loads Repetitive handling Insufficient rest or recovery Work rate imposed by the process
  • 129. STAREGISTER PAKISTAN ENVIROMENT Constraints on posture Poor floors Variations in levels Hot / cold / humid conditions Poor lighting
  • 130. STAREGISTER PAKISTAN PARCTICLAL MEASURE TO AVOID MANUAL HANDLING INJURIES Avoid manual handling Risk reduction Automation and mechanization Team handling Training Smaller lighter laods selection Good environmental working conditions
  • 131. STAREGISTER PAKISTAN CORRECT KINETIC HANDLING TECHNIQUE Assess the load Position feet as close to load as possible Bend the knees and keep back straight Secure grip Lift using thigh muscles Load close to the body Avoid jerking, make a smooth movement avoid twisting Put down, slide to desired position Types of cranes Mobile Tower Gantry Overhead
  • 132. STAREGISTER PAKISTAN SAFE USE OF MOBILE CRANES Suitable crane Suitable ground conditions Use of outriggers Avoidance of obstructions Care near overhead power lines Designated and protected area Suitable and tested lifting tackle Correct slinging technique Competent personnel Load near ground if traveling Good visibility Good communications Suitable storage for fuels etc
  • 133. STAREGISTER PAKISTAN CRANES MAY FAIL BECAUSE OF: Overturning Overloading Unsuitable support or inadequate bases for carne Loss of load Failure of maintenance Failure of load bearing part High winds
  • 134. STAREGISTER PAKISTAN SAFETY DURING LIFTING Not exceeding safe working load Trained personnel (crane operator, slinger, banksman (signaler)) Good communication between all operatives Properly maintained equipment Equipment has undergone statutory inspections Correct lifting accessories free from defect Warning of lift taking place Ensure load is secure
  • 135. STAREGISTER PAKISTAN SAFETY DURING LIFTING Path free from obstacles Avoid overhead power lines All personnel clear of the load Load lifted vertically Lifted to correct height Moved at appropriate speed Put down in a safe position and tension released Safety helmets Adequate supervision
  • 136. STAREGISTER PAKISTAN PERCAUTION WHEN USING ACCESSORIES All accessories properly certificated and tested Properly inspected by a competent person at regular intervals Safe working Load (SWL) clearly marked Inspection prior to use No repair to accessories on site Not used for purposes not intended Packing between accessory and load Properly stored after use Training provided for staff in safe use
  • 138. STAREGISTER PAKISTAN FACTORS TO CONSIDER PRIOR TO INSTALLING NEW MACHINERY What are the hazards e.g. a. Are there heat or cold problems b. Chemicals c. Biological Is it suitable guarded The location of the equipment Is it capable of being isolated/locked off Is there safe access and egress Are personnel trained and competent Any other specific risks
  • 139. STAREGISTER PAKISTAN THE HEIRARCHY OF CONTROLS FOR MACHINERY GUARDING Fixed enclosing guards Other guards or protection devices such as interlocked guards and pressure mats Protective appliances such as jigs, holders, push sticks, etc. The provision of information, instruction training, and supervision
  • 140. STAREGISTER PAKISTAN MECHANICAL HAZARDS OF MACHINERY Entanglement Traps Impact Contact Ejection
  • 141. STAREGISTER PAKISTAN NON MECHANICAL HAZARDS OF MECHINERY Electricity Hot surfaces Dust and fumes Fire/explosion Noise Vibration Biological Hazardous chemicals Radiation Access and egress Obstructions and projections Manual handling Noise Splinters
  • 142. STAREGISTER PAKISTAN OFFICE MACHINERY: PHOTOCOPIES AND SHREDDER COMMMON HAZARDS Electrical Ergonomic Noise Stability of machine
  • 143. STAREGISTER PAKISTAN PRECUATIONS USING PORTABLE POWER TOOLS Never carry a tool by the cord or hose Never pull the cords to disconnect it Keeps cords and hoses always from heat Disconnect tools when not in use Keep observers at a safe distance Secure work with clamps Avoid accidental starting Use RCDs etc. with electrical tools Ensure good footing Wear appropriate PPE Maintain tools Regular inspection and defect reporting Remove damaged tools from use
  • 144. STAREGISTER PAKISTAN HAZARDS OF MACHINERY Unintentional starting of machinery Release of stored energy e.g. pressure, electricity Movements due to gravity Residual high or low pressure Restricted access/egress Residues e.g. toxic, flammables, corrosives Mechanical hazards Heat or cold Biological hazards
  • 146. STAREGISTER PAKISTAN MAIN HAZARDS OF ELECTIRCITY Electric shock Arcing Fire/explosions Burns
  • 147. STAREGISTER PAKISTAN FACTORS INFLUENCING SEVERITY OF ELECTRICAL SHOCK Current in amperes Length of contact time Current path through the body Conductivity/resistance of the body The voltage Conductivity of the environment The nature of the contact Age and health status of the victim
  • 148. STAREGISTER PAKISTAN FACTORS INFLUENCING SEVERITY OF ELECTRICAL SHOCK Current in amperes Length of contact time Current path through the body Conductivity/resistance of the body The voltage Conductivity of the environment The nature of the contact Age and health status of the victim
  • 149. STAREGISTER PAKISTAN ACTION ON FINDING SOMEONE IN CONTACT WITH ELECTRICITY Isolate the supply if possible Summon help Give first-aid if capable Remain with casualty until emergency services arrive
  • 150. STAREGISTER PAKISTAN CAUSES OF ELECTRICAL FIRE Inadequate circuits Overloaded circuits Damage wiring and insulation Loose connections Overheating of cables on coils Overheating due to lack of ventilation Flammable materials too close to electrical equipment
  • 151. STAREGISTER PAKISTAN HEALTH EFFECTS OF ELECTRICITY ON THE BODY Damage to nervous systems Irregular heartbeat (fibrillation) Internal burns Muscular contractions Stopping breathing Stopping of the heart
  • 152. STAREGISTER PAKISTAN SECONDARY EFFECTS OF ELECTRICITY Thrown backwards Falls from height Unintentional movement of machine FUSE: a weak link designed to melt, breaking the circuit at excessive currents CIRCUTIT BREAKERS: electromagnetic device which performs the same function as fuses i.e. break the circuit at excessive current although slightly faster EARTHING: electricity will always try reach earth and earthing means providing a path to earth lower than the human body
  • 153. STAREGISTER PAKISTAN SECONDARY EFFECTS OF ELECTRICITY ISOLATION: the disconnection and separation of the electrical equipment in such a way that the disconnection and separation is secure REDUCED VOLAGE SYSTEMS: reducing the voltage present in the systems the consequences of electrical shock can be greatly reduced RESIDUAL CURRENT DEVICES (RCD): Compares the current flowing into the system with the current flowing out. When the level differs by a preset value the RCD will open rapidly and interrupt the supply DOUBLE INSULATION: covering live parts by two separated layers of insulation
  • 154. STAREGISTER PAKISTAN SAFETY OF PORTABLE ELECTRICAL APPLIANES The appliance: Battery operated Checked before use Suitable selected equipment Properly maintained equipment
  • 155. STAREGISTER PAKISTAN PRECAUTIONS FOR PORTABLE EQUIPMENT Reduced voltage operation Use of residual current circuit breakers Apparatus and cable should be protected against overload by fuses and/or circuit breakers All cables should be insulated and protected against mechanical damage Correct types of sheathing to suit working conditions Sufficient socket outlets to minimum the need for trailing cables The use of cable drums wherever possible
  • 156. STAREGISTER PAKISTAN ELECTRICAL SAFETY IN OFFICE ENVIRONMENTS Equipment is of approved standard e.g. British standard Maintenance of fixed installations There is a means of isolation All connections, wiring free from damage Correct fuses Plug correctly wired Avoid overloading of outlets Switch off appliances when not in use Maintain good housekeeping around electrical equipment PAT testing is in date System not overloaded Cables correctly routed to avoid hazards RCDs used System for reporting defects
  • 157. STAREGISTER PAKISTAN PRECAUTIONS FOR LIVE ELECTRICAL CIRCUITS People who are properly trained and competent Accompanied by another person Provision of adequate information Suitable insulated tools Insulated barriers and screens Suitable instruments and test probes Personal protective clothing Rubber mats Permit-to-work Restricted access
  • 159. STAREGISTER PAKISTAN THE FIRE TRIANGLE Fuel, source of ignition, oxygen
  • 160. STAREGISTER PAKISTAN SOURCES OF IGNITION Naked flames Electricity (overheating/arcing) Smoking materials Hot work (welding, burning) Chemical reactions (giving off heat) Heating appliances (hot surface) Friction (inadequate lubrication) Static electricity Lighting Improper storage of flammable materials Lack of inspection and supervision
  • 161. STAREGISTER PAKISTAN WAYS IN WHICH PERSONS CAN BE HARMED IN FIRES ARE: Being burnt Inhaling toxics fumes Effects of smoke Depletion of oxygen supply Collapse of building Being cursed or suffering some other type of injury in attempting to escape.
  • 162. STAREGISTER PAKISTAN PRINCIPLE CAUSES OF THE SPREAD OF FIRE: Conduction: heat travels within a solid material from hotter to cooler parts Convection: hot air rises in currents causing the build up of hot and unburnt gases under ceilings etc. and allows fire to spread from one room to another. Direct contract: the flame and a combustible fuel heats up and eventually ignites.
  • 163. STAREGISTER PAKISTAN CUASES OF FIRE Deliberate reason) Electrical faults Misuse of electrical equipment Smoker’s materials Smoking in prohibited area Loss of control over the firing of rubbish Oil/gas heating equipment and portable heaters Unsafe storage of materials Use of flammable liquids or gases in unsuitable areas Welding/hot work Mechanical heat (sparks/friction)
  • 164. STAREGISTER PAKISTAN MINIMISING THE RISK OF ELECTRICAL FIRE Pre-inspection by users Suitability of equipment for task Frequent inspection and maintenance by competent persons Avoid misuse of equipment Prevent overloading of circuits Correct design and rating for tasks Isolate if not in use Improved means of protection, e.g. RCD High standards of housekeeping Staff awareness training
  • 165. STAREGISTER PAKISTAN FIRE RISK ASSESSMENT Identify the hazards: the hazards are the three elements of the fire training – the fuel, ignition and oxygen sources Identify who cold be harmed and how: who are the persons at risk and consider especially vulnerable people such as the disabled Evaluate the risks and the adequacy of the control measures: this should consider the prevention, protection and precautions measures Record findings and actions Review: if no longer valid
  • 166. STAREGISTER PAKISTAN FACTORS TO BE CONSIDERS IN FIRE RISK ASSESSMENT Construction and use of building Flammable materials Sources of ignition Work activities generating heat Methods of control Means of fire detection Means of raising alarms Means of fighting fire and maintenance of equipment Evacuation routes/protection of evacuation routes Numbers of persons specially at risk Fire prevention training/fire drills
  • 167. STAREGISTER PAKISTAN PREVENTION OF FIRE Eliminate or reduce the storage of flammable materials Control of ignition sources Control smoking and smoking materials Good housekeeping (preventing accumulation of rubbish) Lubrication of machinery to prevent friction No overloading of electrical systems Regular inspection of electrical systems Ventilation outlets not obstructed Controlling hot work with permit etc. Proper storage of flammable liquids Segregation of incompatible chemicals Security to prevent arson Regular inspection and supervision
  • 168. STAREGISTER PAKISTAN STORAGE OF FLAMMABLE GASES AND LIQUIDS Minimum quantities (50liters maximum in workroom) Suitable fixed storage tanks Keep up right in well ventilated storage area Clear marking of containers Clearly marked storage area Spillage controls Adequate ventilation Suitable fire fighting equipment Trained competent staff Adequate warning signs
  • 169. STAREGISTER PAKISTAN SAFE MEANS OF ESCAPE If necessary 2 routes in opposite directions Fire resistant walls & ceilings Adequate size relative to numbers of persons Within travel distance guidelines Clearly marked/direction arrows Emergency lighting Exit route free from obstructions Final exit door s opening outwards Fire/smoke doors on route self closing Fixed stairs to upper floors Exit to safe place/assembly point
  • 170. STAREGISTER PAKISTAN REGULAR FIRE DRILLS SHOULD BE UNDERTAKEN TO: Satisfying a legal requirement, or one specified in a fire certification. Checking that the alarm can be heard in all parts of the premises Testing the effectiveness of the evacuation procedures Familiarizing employees (particularly those new to the undertaking, escape routes & assembly points so that, in that, in the case of a real emergency, they would know the actions to be taken Providing an opportunity for fire wardens & others with specific functions to practice their designated roles
  • 172. STAREGISTER PAKISTAN CONTROL MEASURES FOR BIOLOGICAL HAZARDS Cleaning and disinfecting Water treatment Vermin control Containment of the biological agent Avoidance of sharp implements Proper disposal of contaminated waste Immunization Personal hygiene PPE
  • 173. STAREGISTER PAKISTAN CLASSICFICTION OF HAZARDS SUBSTANCES IRRITANT: Non-corrosive substance which may cause skin or lung inflammation through reputed contact. Example of irritant substances are – detergent, bleaches, glue and petrol. CORROSIVIE: corrosive substances may cause burning of living tissue on contact. Examples of corrosive substances are – caustic soda and ammonia. HARMFUL: Harmful is a term used to label a substance which if inhaled, consumed or penetrated the skin may cause limited risk to health. The risks associated with harmful ubstances can usually be minimized by following instructions provided on manufacture’s labels or using personal protective equipment.
  • 174. STAREGISTER PAKISTAN CLASSICFICTION OF HAZARDS SUBSTANCES TOXIC: A poisonous substance which attacks one or more of the body organs such as liver, lungs and heart. The effects on the health can be death, acute or chornic damage. Examples of poisonous substances are – lead, mercury and pesiticides. CARCINOGENIC: carcinogenic substance effect the body cells to become cancerous. Examples of carcinogenic substances are – asbestos, hard wood dust, and some mineral oils. MUTAGENIC: mutagenic substance may cause genetic defects that can be heritable, from generation.
  • 175. STAREGISTER PAKISTAN ROUTES OF ENTRY IN THE BODY Inhalation Ingestion Absorption Direct entry Injection
  • 176. STAREGISTER PAKISTAN ACUTE EFFECTS: Adverse health effects resulting from single or short term exposure which is usually reversible
  • 177. STAREGISTER PAKISTAN CHRONIC EFFECTS: Adverse health term effects resulting from prolonged or repeated exposure leading to a gradual often irreversible effects e.g. liver disease caused by alcohol
  • 178. STAREGISTER PAKISTAN BODY’S DEFENCES AGAINTS DUST The air and wetness to the nose The change of direction of the larynx Sneezing and coughing The hair cells in the respiratory tract Tears and blinking of the eyes
  • 179. STAREGISTER PAKISTAN INDICATION OF DUST PROBLEM Visual signs of dust Complaints by employees Monitoring Health problems Equipment problems Blocked filters Health surveillance
  • 180. STAREGISTER PAKISTAN CONTROL MEASURES FOR DUST Eliminate source e.g. outsourcing Substation e.g. pellets instead of powers Change process Use liquid process as opposed to dry/damping down Enclosure of the process Local exhaust ventilation Vacuuming instead of sweeping Limiting time of exposure Limiting numbers exposed Respiratory protective equipment Ensuring suitable maintenance
  • 181. STAREGISTER PAKISTAN INFORMATION ON MANUFACTURERS SAFETY DATA SHEETS Identification of substances/preparation The manufacturer/supplier Composition/information on ingredients Hazards identification on ingredients Hazards identification Health effects First aid measures Fire fighting measures Accidental release measures Handling and storage
  • 182. STAREGISTER PAKISTAN INFORMATION ON MANUFACTURERS SAFETY DATA SHEETS Exposure controls Personal protective equipment Environmental/disposal considerations Physical and chemical properties Stability and reactivity Toxicological information Ecological information Disposal consideration Transport information Regulatory information
  • 183. STAREGISTER PAKISTAN CONTROL OF HEALTH HAZARDS Eliminate Reduce by substitution Isolate Total enclosure Segregate Control Engineering Control (LEV) Maintenance of controls Change the work pattern or method Hygiene and housekeeping PPE/discipline
  • 184. STAREGISTER PAKISTAN EMERGENCY PROCEDURES First aid facilities Relevant safety drills and warning devices Suitable training for staff Availability of personal protective equipment Provision of emergency showers and eye was facilities Spillage and leakage procedure Evacuation procedure Warning to other people
  • 185. STAREGISTER PAKISTAN WASTE STORAGE Storage area of a sufficient size Storage area suitable located away from drains etc. Storage area clearly labeled Individual containers clearly labeled Different types of waste stored separately Incompatible waste never stored together Appropriate containers for type of waste Storage of wastes kept to a minimum Protect waste from the elements if necessary If necessary protect storage area with bunds etc. Do not dispose of hazards waste in general waste skips Ensure storage area is secure
  • 187. STAREGISTER PAKISTAN NOISE CONTROL SOURCE Tighten loose guards and panel Maintenance with regular lubrication for both oil and grease Eliminate unnecessary compressed air and steam leaks Machinery properly adjusted Use damped or rubber lined containers for catching components Switch off plant not in use, especially fans Use rubber or plastic bushes in linkages, use plasticgears.
  • 188. STAREGISTER PAKISTAN PATH Moving the source away from the noise sensitive area. Enclosure Silencers Absorption Damping Use of rubber/cork, spring etc in noise path Isolation Sound proof rooms Lagging Screens
  • 189. STAREGISTER PAKISTAN PRACTICAL MEASURES TO REDUCE EXPOURE TO EXECSSIVE NOISE Lubrication and maintenance Change the process Reduce energy Isolation Silencing Enclosure Insulation Absorption Damping PPE Reduce time of exposure
  • 190. STAREGISTER PAKISTAN RADIATION NON-IONISING Type use in industry Infrared Heating and brazing Lasers Cutting, bar code readers Microwaves Food preparation, transmission Ultra-violet Welding signal
  • 191. STAREGISTER PAKISTAN HEALTH EFFECTS Burns Reddening of the skin Cataracts Arc eye Temporary sterility's
  • 192. STAREGISTER PAKISTAN IONISING RADATION Type Use in Industry Alpha Smoke detectors Beta Thickness testing Gamma non-destructing testing X-ray medical Neutron by-product nuclear fission
  • 193. STAREGISTER PAKISTAN IONISING RADATION Acute effects from high dose chronic effects Reddening of the skin Radiation sickness, nausea, vomiting, diarrhea Hair loss cancers sterility hereditary defects Death effects on unborn children Death
  • 195. STAREGISTER PAKISTAN Others PPE Environmental and personal monitoring Correct disposal of radiation materials Good hygiene practices Training and supervision
  • 196. STAREGISTER PAKISTAN HEALTH EFFECTS OF POOR LIGHTING Eye strain/headaches Poor posture Tripping over unseen objects Increased likelihood of human error Increased time to vacate work area
  • 197. STAREGISTER PAKISTAN FACTORS TO CONSIDER WHEN ASSESSING ADEQACY OF LIGHTING The task being undertaken The size and layout of the work area The equipment used Availability of natural light Shifts times/work patterns Suitable number of artificial lights Contrast levels Glare Areas in shadow Need for localized lighting Maintenance of lighting Adequate emergency lighting
  • 198. STAREGISTER PAKISTAN WORK IN A HOT ENVIRONMENT Health effects Skin burns Cataracts Dehydration Heat cramps Headaches Fainting Precautions Medical pre-selection Acclimatization Limit time of exposure Cold drinks PPE
  • 199. STAREGISTER PAKISTAN WORK IN COLD ENVIRONMENT Health effects Hypothermia Loss of concentration Shivering Frost bite Precautions Medical pre-selection Acclimatization Limit time of exposure Hot drinks Insulated clothing
  • 200. STAREGISTER PAKISTAN HEALTH EFFECTS OF BEING SEATED FOR LONG TIME Vertebral and muscular damage High blood pressure Circulation problems
  • 201. STAREGISTER PAKISTAN SUITABLE SEAT FOR SEDENTARY WORKERS Good lumbar support Good width and depth Ability to adjust seat back and height Stable base Ability to swivel Provision of arm rests
  • 202. STAREGISTER PAKISTAN WELFARE Sufficient toilets Washing facilities Eating and changing facilities Clothing storage Seating Rest areas Arrangements for non-smokers
  • 203. STAREGISTER PAKISTAN FACTORS CAUSING WORK STRESS Inadequate lighting Cramped/dirty working conditions Untidy working conditions Poor layout leading to lack of privacy or security Problems of glare Extremes of temperature/humidity Inadequate ventilation/stale air Noise Vibration Inadequate welfare facilities Inclement weather conditions
  • 204. STAREGISTER PAKISTAN STRESS Physical effects psychological effects Headaches increased anxiety Dizziness reduced concentration Aching neck and shoulders irritability Skin rashes sudden mood changes Prone to infections inability to cope Panic attacks reduced work output Raised heart rate increased use of alcohol, etc poor sleep patterns Increased blood pressure Heart disease Stomach ulcers
  • 205. STAREGISTER PAKISTAN CAUSES OF STRESS Culture Demands Control Relationship Change Role Individual Environment
  • 206. STAREGISTER PAKISTAN CONTROL MEASURES FOR STRESS Selecting suitable employees Training Clearly defined roles Clear work objectives Comfortable working environment Good lines of communication Realistic work schedules Employee involvement Grievance procedure Impartial investigation of stress Management support
  • 207. STAREGISTER PAKISTAN DISPLAY SCREENS EQUIPMENT (DSEs) Health effects Upper limb pains and discomfort Eye and eyesight effects Epilepsy Radiation effects on pregnant women Fatigue and stress
  • 208. STAREGISTER PAKISTAN WORKSTATION REQUIREMENTS Good lighting Adequate contracts, no glare or distracting reflection Distraction noise minimize glare Leg room and clearance to allow postural changes Window covering if necessary to minimized glare Suitable software appropriate to the task Screen: stable image, adjustable, readable and glare free Keyboard: usable, adjustable, detachable and legible Work surface: space for flexible arrangement/documents Chair: stable and adjustable Footrest user need one Suitable environment e.g. temperature
  • 210. STAREGISTER PAKISTAN LADDERS MAIN HAZARDS IN USE Overreaching from ladder Unsecured, unstable ladder Ladder at wrong angle Ladder not extended above step off point Using damaged, worn ladder Metal ladder in contact with overhead power lines Vehicle collision with base Manual handling-carrying and erecting
  • 211. STAREGISTER PAKISTAN PRECUATIONS WHEN USING LADDERS Ladders rested on firm level base Use of stabilization devices Secured ladder by correct angle 75% or 1:4 ratio. Tied off at top or footed at base on level ground Extend suitable distance above step off point (1.05meters min) Top of ladder against a solid surface Use wooden ladders near overhead cables/erect ‘goal posts’ and signs
  • 212. STAREGISTER PAKISTAN PRECUATIONS WHEN USING LADDERS Provide equipment to raise materials/tools Provide holsters to carry tools Only one person at a time on the ladder Rungs clear of grease etc. Barrier off base and display warning signs Use of ladder by trained users Assistance when moving/erecting ladder Inspection and maintenance of ladders/ladder register
  • 213. STAREGISTER PAKISTAN CONSTRCTION HEALTH HAZARDS Noise Vibration Dusts Asbestos Lead Silica Sawdust Cement Solvents and cleaners Biological hazards