Big Data has been a "buzz word" for a few years now, and it's generated a fair amount of hype. But, while the technology landscape is still evolving, product companies in the software, web, and hardware areas have actually led the way in delivering real value from data sources like weblogs, sensors, and social media as well as systems like Hadoop, NoSQL, and Analytical Databases. These organizations have built "Big Data Apps" that leverage fast, flexible data frameworks to solve a wide array of user problems, scale to massive audiences, and deliver superior predictive intelligence.
Join this webinar to learn why product managers should understand Big Data and hear about real-life products that have been elevated with these innovative technologies. You will hear from:
- Ben Hopkins, Product Marketing Manager at Pentaho, who will discuss what Big Data means for product strategy and why it represents a new toolset for product teams to meet user needs and build competitive advantage
- Jim Stascavage, VP of Engineering at ESRG, who will discuss how his company has innovated with Big Data and predictive analytics to deliver technology products that optimize fuel consumption and maintenance cycles in the maritime and heavy industry sectors, leveraging trillions of sensor data points a year.
Who Should Attend
Product Managers, Product Marketing Managers, Project Managers, Development Managers, Product Executives, and anyone responsible for addressing customer needs & influencing product strategy.
16. ESRG Customer Case Example
Industrial Predictive Analytics
Jim Stascavage – VP, Engineering
17. Presentation overview
• Introduction
• OstiaEdge industrial predictive analytics and Pentaho
integration
• Marine case example: Saving fuel and avoiding failure
• Liquid packaging case example: Predicting time to failure
• Conclusion
17
18. Founded 2000
10+ years product development
History
Expertise
Product
Reliability engineering
Software & architecture
Big-Data
Currently remotely monitoring 3,000+ assets daily
Comprehensive, tiered solution
Markets
served
Defense & Commercial
Maritime, Process, Power Gen
ESRG overview
Focus &
results
Turn data into actionable information; examples:
• $70,000 annual savings per gas turbine
• Defer ~60% of in-person equipment assessments
19. Industrial Analytics to create
significant value…
19
Cisco estimates 50B
devices connected,
creating additional $14T
in profits over next
decade
McKinsey & Co.
estimates up to $6.2T
in annual value
created annually by 2025
General Electric
estimates the market for
industrial internet
technology and
services to grow to
$500B by 2020
Sources: Manyika, James, others, “Disruptive technologies: Advances that will transform life, business and the global economy” McKinsey
Global Institute, May 2013
Chambers, John, “Internet of Evertyhing”, Cisco, February 21, 2013
General Electric press release, June 18, 2013
20. …ESRG uses data to improve
return on industrial assets
Source: Bringing the industrial internet to the maritime industry and ships into the cloud
;http://www.esrgtech.com/company/ESRGcontent/ 20
Avoid
breakdowns &
downtime
Optimize
maintenance
Improve
environmental
compliance
Improve
operations
Improve
energy efficiency
Marine Vessel
$500K-$1.5M
Per year savings potential
Liquid filling
10-20% uptime
10-50% maint cost
Per year savings potential
21. Our technology monitors 3,000+ assets
~3,000 total assets monitored
AC plants
Hydraulic systems
Compressors
GT engines
GT lube oil systems
Diesel engines
GT Generators
Reduction gears/transmissions
Refrigeration
Desalinization
Fuel flow meters
Misc
3/6/2015 ESRG Confidential 21
22. 22
Mechanical equipment
Fuel/energy consumption
Control & operations
Emissions, Discharges, etc
1000s of sensors per asset… …across an enterprise …automated analytics avoid need for
large Department to analyze “Big Data”
Automated analytics & Experts overcome Big Data challenges
Once per second data = 86,400 points/day
1000 data points = 2.6B points/month
100 ships = 3.1 trillion
data points per year
Automated analytics provide fuel/energy
efficiency and equipment health
ESRG uses analytics to turn
Big Data into actionable information
23. OstiaEdge overview
23
On-site / Onboard
Local
Central / Shore
Central or Cloud
Plant Edition Central Edition Business Intelligence
• Local data acquisition &
qualification
• Local analytics and
presentation
• Real-time data viewer
• Machine state and
condition analytics
• Embedded Kettle (PDI)
• Web/cloud presentation
• Workflow management
• Security/user mgt
• Dashboards &
analyzers
• ETL
• Email reports
• Mobile
• NEW: PDI: R & Weka
embedded
24. Example data flow and integration
3/6/2015 ESRG Business Sensitive 24
Data Input
External
ETL
PDI
RUL Algorithm
& Engine
DSP R-Plugin
Customer
maintenance
system
External
OstiaEdge
Analytics
OstiaEdge
Presentation
Analyzers &
Dashboards
Custom
Dashboards
BI Cube(s)
Email Reports
Configuration
Management
New
25. Saving Fuel and Avoiding Failure
Case Example: Maritime
25
Optimize generators
$50K-$250K
Tune equipment
$50K-$150K
Avoid failure
$10K-$500K
Large ship owner trying to reduce fuel & failures/downtime:
• $5-10M in fuel cost per year
• $10,000 per day for vessel downtime
Solution
Situation
Use OstiaEdge & embedded Pentaho ETL to make better operations &
maintenance decisions
• Embedded Pentaho ETL for generator optimization & dashboards
• OstiaEdge analytics for failure avoidance
26. New: Predicting Time to Failure
Case Example: Liquid packaging
26
R & Weka based RUL algorithms
Predict Failure
Standard & Custom Dashboards
Exec Transparency
Global liquid packaging OEM with two goals:
• Improve customer uptime
• Reduce unnecessary maintenance and extra parts consumption
Solution
Situation
Leverage Pentaho PDI + OstiaEdge to predict Remaining Useful Life (RUL)
• ETL to bring in enterprise level data
• Data Science Pack (R & Weka) used to design algorithms to predict RUL
• Customized embedded dashboard
27. Industrial Analytics Opportunity
27
OstiaEdge +
Pentaho
• ETL
• Diagnostics
• Analyzers &
Dashboards
• New:
Prognostics
with R &
Weka
Lower Cost &
Faster
• Small team
• Rapid & agile
algorithm
development
• Easy integration
• Flexible
implementation
Avoid
breakdowns &
downtime
Optimize
maintenance
Improve
environmental
compliance
Improve
operations
Improve
energy efficiency
28. Q and A …
Ask Questions. Our team is standing
by to help.
The webinar slides will be posted to
our website and our
Slideshare.net/aipmm page.
The webinar recording will be posted
at AIPMM.net for members.