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Hindalco Indusries Limited
Renukoot (U.P)
Presentation By
AMBESH KUMAR
IMS Engineering College ,Ghaziabad
INTRODUCTION
• An industry leader in aluminium and copper, Hindalco Industries Limited,
the metals flagship company of the Aditya Birla Group is the
world's largest aluminium rolling company and one of the
biggest producers of primary aluminium in Asia. Its copper
smelter is amongst the largest single location custom
smelter globally.
• Hindalco is a leading domestic player in two metal segments-
Aluminum and Copper under the chairman of Kumar mangalam
Birla and Managing Director D. Bhattacharya.
Kumar Mangalam Birla
OVERVIEW
 The Late Prime Minister Pt. Jawaharlal Nehru formally inaugurated the Renusagar Power Plant in
January 1963. Going round the extensive works, Panditji saw his dream of a brighter future of India
take shape before his eyes. From the modest beginning in 1962, Hindalco has now become an
industrial giant with a capacity to produce 2, 42,000 tones of aluminium per annum.
 The Hindustan Aluminum Corporation Limited was established in 1958 by the Aditya Birla Group. In
1962 the company began production in Renukoot in Uttar Pradesh making 20 thousand metric tons
per year of aluminium metal and 40 thousand metric tons per year of alumina. In 1989 the company
was restructured and renamed Hindalco
BOARD OF DIRECTORS
 Mr. Kumar Mangalam Birla, Chairman
 Mr. Debnarayan Bhattacharya, Managing Director
 Mr. Praveen Kumar Maheshwari, CHIEF FINANCIAL OFFICER
 Mr. Anil Malik, COMPANY SECRETARY
 Mr. Dinesh Kumar Kohly, CHIEF OPERATION OFFICER
(RENUKOOT,RENUSAGAR & MAHAN UNITS)
HINDALCO BUSINESS
 Hindalco in India enjoys a leadership position in aluminium and copper. The Company's aluminium
units across the country encompass the entire gamut of operations from bauxite mining, alumina
refining, aluminium smelting to downstream rolling, extrusions, foils and alloy wheels, along with
captive
power plants and coal mines. The Birla Copper unit produces copper cathodes, continuous cast
copper rods along with other by-products, including gold, silver and DAP fertilizers.
 All of Hindalco's units are ISO 9001:2000, ISO 14001:2004 and OHSAS 18001 certified. Several units
have gone a step further with an Integrated Management System (IMS), combining ISO 9001, ISO
14001 and OHSAS 18001 into one Business Excellence Model.
 The company has been accorded the Star Trading House status in India. Its aluminium metal is
accepted for delivery under the High Grade Aluminium Contract on the LME (London Metal Exchange),
while its copper quality standards are also internationally recognized and registered on the LME with
Grade “A” accreditation.
World's largest aluminium rolling company
One of the biggest producers of primary aluminium in Asia
One of the lowest-cost producers of aluminium in the world
Over 58 per cent of sales in value-added products.
Domestic market share of 42 per cent in primary aluminium, 63 per cent in rolled products, 20 per
cent in extrusions, 44 per cent in foils and 31 per cent in wheels.
Fully integrated aluminium plant at Renukoot, UP
Aluminium wheels plant at Silvassa, in Dadra & Nagar Haveli
Foil plants at Silvassa and Kalwa. Foil unit of Indal at Kollur
ISO 9001:2000 and 14001 certified
ALUMINIUM
COPPER
 BIRLA COPPER(HINDALCO INDUSTRIES LTD.)
 HINDALCO INDUSTRIES LTD.(ADITYA BIRLA MINERALS LTD.)
 KEY PRODUCTS
SULPHURIC ACID,PHOSPHORIC ACID,GOLD(BIRLA GOLD),SILVER(BIRLA
SILVER),POWER,COPPER CONCENTRATE
COPPER
India's leading copper producer
India's largest copper smelting and refining plant at Dahej, Gujarat,
with two copper mines in Australia
 Smelting and refining capacity 500,000 tpa, the largest single location smelter in the
world
Captive jetty (Dahej Harbtheir & Infrastructure Limited, a wholly owned subsidiary)
ISO 9001,14001 and OSHAS 18001 certifiedRegistered on London Metal Exchange
as Grade A Copper Brand
The Turnover of Birla copper for the year ended in March 2006 was of Rs 53,800 in
Millions.
TECHNOLOGY USED IN HINDALCO INDUSTRIES
• Fusion technology is a new process that simultaneously casts multiple
alloy layers into a single aluminium rolling ingot. This makes automobile
parts very strong, less corrosive but lighter in weight compared to steel.
"European carmakers Audi and BMW had used Novelis' fusion
technology to make lighter cars
• Thanks to the technology, there is a remarkable difference in weight
which comes in handy for bigger cars like Audi." While big cars like
Audi weigh about 750 kg, small cars like Maruti weighs 850 kg.
Though the cost of the aluminium alloy used in fusion technology is
higher, it can be offset by the weight advantage.
Hindalco Industries Ltd , Renukoot (U.P)
• Hindalco, at Renukoot, houses a fully integrated plant, comprising of 3 main plants i.e. the
Alumina, Smelter & Fabrication Plants. Each plant employee varying Technology, with
integrated facilities, output from various plants is used by next, along with varying raw
materials
• Alumina Plant :- Alumina plant is play most important role in manufacturing of
alumina
The plant has been expanded in phases using new technology from time to time for
energy efficiency and capacity enhancement. It employs the basic Bayer’s process
and the major raw materials for the plant are Bauxite, Steam, Caustic Soda and
Furnace oil.
• Aluminium Smelter (Reduction of alumina): - The Smelter employs the Hall
Heroult Electrolysis Process for the extraction of Aluminium from Alumina. Basic raw
materials for the smelter are Alumina, Power, Anodes and Aluminium Fluoride.
 Fabrication Plant (Value Added Products): - The Fabrication Plant at Renukoot comprises of 4
Main Sections Remelt Shop, Cast House, Rolling Mills, Extrusion & Conform which produce
Wire Rod, Sheets, Coils and Extruded Product .
Hindalco Product Range
Primary Aluminium Alloy ingots Billets Slab Aluminium sheet
Ingots
Wire rods sheet Circle Alloy Wheel Watch Blister Pack
Ladder Door Handle Can
slabs coil sheet circle
CHEQUERED EMBOSSED CORRUGATED PLATE
SHEET TROUGH SHEET SHEET
g Cold rolled coils
Bus cabins and bodies
Insulation
Cladding in building ,aluminium
Composite panels, false ceilings and
Panelin (plain or color-coated coils)
Electrical bus bar ducting ,flexible
Transformer strips etc.
Al-clad sheets / coils
Automobile radiators,
Inter-coolers, air conditioners
Building Sheets
Cladding for roofs and walls
Industrial buildings, warehouses,
aircraft hangers
Indoor and outdoor stadiums
Insulation and protection of fuel
storage tanks and industrial
boilers Wall panels for high-rise
buildings
Residential roofing
Roof-on-roof roofing
Exhibition pavilions
Poultry farms
False ceilings
Flooring sheets / tread plates
Flooring for buses, trucks and rail coaches.
Floors for loading bays, kick plates, stair treads
and catwalks.
Recruitment at: Hindalco Industries Ltd
 Campus Recruitment ;
 mnit Jaipur
OR
 Positions: Engineering Professionals in following streams
 Mechanical
 Electrical
 Instrumentation
 Metallurgy
 Civil
 Chemical
 For Greenfield projects at:
 HIrakud Flat Rollesd Project, Orissa
 Mahan Aluminium, Madhya Pradesh
 Utkal Alumina International Limited, Orissa
 Aditya Aluminium, Orissa
 Eligibility: Should be engineering graduates from reputed engineering olleges, having post
qualification experience ranging from 3-15 years.Perference will be given to those who have
prior Greenfield Projects experience in metal or related industries.
 How to apply: Mail detailed resume, Preferred location, Photograph & Current and
expected salary within 7 days to the email ID mentioned along with the job stream.
Mechanical: hindalco.mechanical@adityabirla.com
Electrical: hindalco.electrical@adityabirla.com
Instrumentation: hindalco.instrumentation@adityabirla.com
Metallurgy: hindalco.metallurgy@adityabirla.com
Civil: hindalco.civil@adityabirla.com
Chemical: hindalco.chemical@adityabirla.com
Application deadline: within 7 days
Address:
Registered office Corporate office
Hindalco Industries Ltd
Century Bhavan, 3rd floor
Dr. Annie Besant Road
Worli
Mumbai 400 030
Phone :91-22-6662 6666
Website: www.hindalco.com

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Hindalco Indusries Limited

  • 1. Hindalco Indusries Limited Renukoot (U.P) Presentation By AMBESH KUMAR IMS Engineering College ,Ghaziabad
  • 2. INTRODUCTION • An industry leader in aluminium and copper, Hindalco Industries Limited, the metals flagship company of the Aditya Birla Group is the world's largest aluminium rolling company and one of the biggest producers of primary aluminium in Asia. Its copper smelter is amongst the largest single location custom smelter globally. • Hindalco is a leading domestic player in two metal segments- Aluminum and Copper under the chairman of Kumar mangalam Birla and Managing Director D. Bhattacharya. Kumar Mangalam Birla
  • 3. OVERVIEW  The Late Prime Minister Pt. Jawaharlal Nehru formally inaugurated the Renusagar Power Plant in January 1963. Going round the extensive works, Panditji saw his dream of a brighter future of India take shape before his eyes. From the modest beginning in 1962, Hindalco has now become an industrial giant with a capacity to produce 2, 42,000 tones of aluminium per annum.  The Hindustan Aluminum Corporation Limited was established in 1958 by the Aditya Birla Group. In 1962 the company began production in Renukoot in Uttar Pradesh making 20 thousand metric tons per year of aluminium metal and 40 thousand metric tons per year of alumina. In 1989 the company was restructured and renamed Hindalco
  • 4. BOARD OF DIRECTORS  Mr. Kumar Mangalam Birla, Chairman  Mr. Debnarayan Bhattacharya, Managing Director  Mr. Praveen Kumar Maheshwari, CHIEF FINANCIAL OFFICER  Mr. Anil Malik, COMPANY SECRETARY  Mr. Dinesh Kumar Kohly, CHIEF OPERATION OFFICER (RENUKOOT,RENUSAGAR & MAHAN UNITS)
  • 5. HINDALCO BUSINESS  Hindalco in India enjoys a leadership position in aluminium and copper. The Company's aluminium units across the country encompass the entire gamut of operations from bauxite mining, alumina refining, aluminium smelting to downstream rolling, extrusions, foils and alloy wheels, along with captive power plants and coal mines. The Birla Copper unit produces copper cathodes, continuous cast copper rods along with other by-products, including gold, silver and DAP fertilizers.  All of Hindalco's units are ISO 9001:2000, ISO 14001:2004 and OHSAS 18001 certified. Several units have gone a step further with an Integrated Management System (IMS), combining ISO 9001, ISO 14001 and OHSAS 18001 into one Business Excellence Model.  The company has been accorded the Star Trading House status in India. Its aluminium metal is accepted for delivery under the High Grade Aluminium Contract on the LME (London Metal Exchange), while its copper quality standards are also internationally recognized and registered on the LME with Grade “A” accreditation.
  • 6. World's largest aluminium rolling company One of the biggest producers of primary aluminium in Asia One of the lowest-cost producers of aluminium in the world Over 58 per cent of sales in value-added products. Domestic market share of 42 per cent in primary aluminium, 63 per cent in rolled products, 20 per cent in extrusions, 44 per cent in foils and 31 per cent in wheels. Fully integrated aluminium plant at Renukoot, UP Aluminium wheels plant at Silvassa, in Dadra & Nagar Haveli Foil plants at Silvassa and Kalwa. Foil unit of Indal at Kollur ISO 9001:2000 and 14001 certified ALUMINIUM
  • 7. COPPER  BIRLA COPPER(HINDALCO INDUSTRIES LTD.)  HINDALCO INDUSTRIES LTD.(ADITYA BIRLA MINERALS LTD.)  KEY PRODUCTS SULPHURIC ACID,PHOSPHORIC ACID,GOLD(BIRLA GOLD),SILVER(BIRLA SILVER),POWER,COPPER CONCENTRATE
  • 8. COPPER India's leading copper producer India's largest copper smelting and refining plant at Dahej, Gujarat, with two copper mines in Australia  Smelting and refining capacity 500,000 tpa, the largest single location smelter in the world Captive jetty (Dahej Harbtheir & Infrastructure Limited, a wholly owned subsidiary) ISO 9001,14001 and OSHAS 18001 certifiedRegistered on London Metal Exchange as Grade A Copper Brand The Turnover of Birla copper for the year ended in March 2006 was of Rs 53,800 in Millions.
  • 9. TECHNOLOGY USED IN HINDALCO INDUSTRIES • Fusion technology is a new process that simultaneously casts multiple alloy layers into a single aluminium rolling ingot. This makes automobile parts very strong, less corrosive but lighter in weight compared to steel. "European carmakers Audi and BMW had used Novelis' fusion technology to make lighter cars • Thanks to the technology, there is a remarkable difference in weight which comes in handy for bigger cars like Audi." While big cars like Audi weigh about 750 kg, small cars like Maruti weighs 850 kg. Though the cost of the aluminium alloy used in fusion technology is higher, it can be offset by the weight advantage.
  • 10. Hindalco Industries Ltd , Renukoot (U.P) • Hindalco, at Renukoot, houses a fully integrated plant, comprising of 3 main plants i.e. the Alumina, Smelter & Fabrication Plants. Each plant employee varying Technology, with integrated facilities, output from various plants is used by next, along with varying raw materials • Alumina Plant :- Alumina plant is play most important role in manufacturing of alumina The plant has been expanded in phases using new technology from time to time for energy efficiency and capacity enhancement. It employs the basic Bayer’s process and the major raw materials for the plant are Bauxite, Steam, Caustic Soda and Furnace oil. • Aluminium Smelter (Reduction of alumina): - The Smelter employs the Hall Heroult Electrolysis Process for the extraction of Aluminium from Alumina. Basic raw materials for the smelter are Alumina, Power, Anodes and Aluminium Fluoride.
  • 11.  Fabrication Plant (Value Added Products): - The Fabrication Plant at Renukoot comprises of 4 Main Sections Remelt Shop, Cast House, Rolling Mills, Extrusion & Conform which produce Wire Rod, Sheets, Coils and Extruded Product .
  • 12. Hindalco Product Range Primary Aluminium Alloy ingots Billets Slab Aluminium sheet Ingots Wire rods sheet Circle Alloy Wheel Watch Blister Pack Ladder Door Handle Can
  • 13. slabs coil sheet circle CHEQUERED EMBOSSED CORRUGATED PLATE SHEET TROUGH SHEET SHEET
  • 14. g Cold rolled coils Bus cabins and bodies Insulation Cladding in building ,aluminium Composite panels, false ceilings and Panelin (plain or color-coated coils) Electrical bus bar ducting ,flexible Transformer strips etc.
  • 15. Al-clad sheets / coils Automobile radiators, Inter-coolers, air conditioners
  • 16. Building Sheets Cladding for roofs and walls Industrial buildings, warehouses, aircraft hangers Indoor and outdoor stadiums Insulation and protection of fuel storage tanks and industrial boilers Wall panels for high-rise buildings Residential roofing Roof-on-roof roofing Exhibition pavilions Poultry farms False ceilings
  • 17. Flooring sheets / tread plates Flooring for buses, trucks and rail coaches. Floors for loading bays, kick plates, stair treads and catwalks.
  • 18. Recruitment at: Hindalco Industries Ltd  Campus Recruitment ;  mnit Jaipur OR  Positions: Engineering Professionals in following streams  Mechanical  Electrical  Instrumentation  Metallurgy  Civil  Chemical
  • 19.  For Greenfield projects at:  HIrakud Flat Rollesd Project, Orissa  Mahan Aluminium, Madhya Pradesh  Utkal Alumina International Limited, Orissa  Aditya Aluminium, Orissa  Eligibility: Should be engineering graduates from reputed engineering olleges, having post qualification experience ranging from 3-15 years.Perference will be given to those who have prior Greenfield Projects experience in metal or related industries.  How to apply: Mail detailed resume, Preferred location, Photograph & Current and expected salary within 7 days to the email ID mentioned along with the job stream.
  • 20. Mechanical: hindalco.mechanical@adityabirla.com Electrical: hindalco.electrical@adityabirla.com Instrumentation: hindalco.instrumentation@adityabirla.com Metallurgy: hindalco.metallurgy@adityabirla.com Civil: hindalco.civil@adityabirla.com Chemical: hindalco.chemical@adityabirla.com Application deadline: within 7 days Address: Registered office Corporate office Hindalco Industries Ltd Century Bhavan, 3rd floor Dr. Annie Besant Road Worli Mumbai 400 030 Phone :91-22-6662 6666 Website: www.hindalco.com