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Economies of Scale
   Companies that can deliver their goods or services at a low cost,
    typically from economies of scale, have a distinct competitive
    advantage because they can undercut their rivals on price.
    Likewise, companies with low costs can price their products at
    the same level as competitors, but make a higher profit while
    doing so.

   This type of moat creates a significant barrier to entry, since a
    prohibitively large amount of capital is often required to achieve a
    size needed to be competitive in a market.
Economies of Scale - Wal-Mart
 Wal-Mart WMT is perhaps the most salient example of a company
  benefiting from economies of scale, and for good reason. As a
  dominant player in retailing, the company's size provides it with
  enormous efficiencies that it uses to keep costs low. For example,
  its size allows Wal-Mart to do its own purchasing more efficiently
  since it has roughly 5,000 large stores worldwide. This gives the
  company tremendous bargaining power with its suppliers.

 Not only does it get its products cheaper, but its size allows it more
  inexpensive distribution. In addition, it has an enormous amount of
  information concerning consumer likes and dislikes, and it can
  spread its best practices across its entire store base.
Economies of Scale - Wal-Mart
•   To see economies of scale in action,

 let's assume that Wal-Mart can acquire a DVD from a supplier for
  $5, while it costs one of Wal-Mart's smaller competitors $6. It also
  costs Wal-Mart $4 to distribute the DVD and pay for the overhead
  costs of the stores, while it costs the smaller competitor $5 to do the
  same. Wal-Mart can then sell the DVD for $5.50, and still make a
  $0.50 profit. The smaller competitor can't charge that little, because
  at a cost of $11 per DVD, it would be losing money.
Economies of Scale -
                 Dimensions
   Internal economies of scale
•   Technical economies of scale
•   Specialization of workforce
•   Learning by doing
•   Hire specialists
   External economies of scale
•   External economies of scale occur outside of a firm but with in an
    industry. Thus, when an industry's scope of operations expand due
    to for example the creation of a better transportation network,
    resulting in a decrease in cost for a company working within that
    industry, R&D activities in universities, external economies of scale
    have been achieved.
Technical economies of scale


 Occur when a business invests in new
 technology and is able to increase production.
 As a result, production costs per unit will fall.
Specialization of workforce

•   Division of labor is the specialization of cooperative labor in specific,
     tasks and like roles. Historically an increasingly complex division of
    labor is closely associated with the growth of total output and trade,
    the rise of capitalism, and of the complexity
    of industrialization processes.
Economies of Scale - business
            forecasting
•   Imagine we work for a company in a buoyant sector. our sales are
    increasing, and we could sell more of our product if we made more
    units. However, our nervous about the risks of hiring more people –
    and we had also need to hire a production manager to run a larger
    team. Plus, we assume we had still make the same profit on each
    item sold. we don't think the increase in volume would offset the
    cost of extra staff, so we decide to keep producing the same
    quantity.

    Our competitors, however, have had a lesson in economics. They
    know that growth and increased production could bring their costs
    down, and therefore increase profit per unit.

    What do they know that we don't know? It's called economies of
    scale
Economies of Scale - business
            forecasting
•   Without Economies of Scale
    suppose that we manufacture widgets. This is our current cost
    structure for each unit –

4 knobs      @ $ 0.50 each =            $ 2.00
2 rods       @ $ 1.50 each =            $ 3.00
5 bolts      @ $ 0.25 each =            $ 1.25
5 spinners    @$ 1.00 each =            $ 5.00
30 minutes labor@$12.00per hour=        $ 6.00
Total                                   $17.25
Economies of Scale - business
         forecasting
 If we produce 300 widgets per month, our manufacturing cost of
  goods sold (COGS) is $17.25 x 300 = $5,175.

  Each widget sells for $25, leaving you with a gross profit of $2,325
  per month, which is a 31% gross profit margin.

  With the higher demand for your widgets, we could increase
  production to 600 units per month. To increase production, however,
  we'll need to hire a production manager to keep operations running
  smoothly. we'll need a bigger truck to ship our units. we might even
  have to hire a full-time maintenance manager instead of using a
  part-time contractor. When we add it up, it seems as though we'll
  simply decrease our net income:
Economies of Scale - business
          forecasting
300 Units                                       600 Units

Revenue      $7,500   (300 units @    $15,000   (600 units @
:                     $25)                      $25)
COGS:        $5,175   (300 units @    $10,350   (600 units @
                      $17.25                    $17.25)
Gross        $2,325
profit:
Maintena     $1,000   (contractor)     $1,500   (maintenanc
nce:                                            e manager)
Shipping:     $300    (1 trip/week)     $600    (2trips/week)

                                       $2,000   (production
                                                manager)
Net          $1,025   (13.7% of         $550    (3.7% of
income:               sales)                    sales)
Economies of Scale - business
         forecasting
 What do we do? The market won't allow a price increase. we might
  lose some customers because we can't meet demand. But, looking
  at the figures, it doesn't seem to make sense to work more and
  earn less
Economies of Scale - business
            forecasting
 Adding Economies of Scale


•   If we increase the size of our raw material orders, our suppliers will give you
    a discounted price – so the actual cost to produce each unit will go down.

•   The shipping company would decrease our per-trip rate from $300 to $250,
    because bigger orders, and more orders, mean more business for them.

•   Hiring production and maintenance managers would increase efficiency, so
    we could actually produce 675 units, instead of 600 units, with the same
    labor costs (a 12.5% increase).
Economies of Scale - business
         forecasting
 Let's look at the new per-unit cost structure with an output level of
  675 units:

4 knobs      @ $ 0.45 each =              $ 1.80
2 rods       @ $ 1.40 each =              $ 2.80
5 bolts      @ $ 0.20 each =              $ 1.00
5 spinners @ $ 0.80 each =                $ 4.00
27 minutes labor@$12.00per hour=          $ 5.40

Total                                     $15.00
Economies of Scale - business
         forecasting
 Variable costs alone have brought down our per-unit cost. Now, look at
  our income figures again –

  675 units

  Revenue:                    $16,875    (675 units @ $25)
  COGS:                       $10,125    (675 units @ $15)
  Gross profit:                 $6,750
  Maintenance:                  $1,500   (maintenance manager)
  Shipping                       $500    (2 trips/week)

                                $2,000   (production manager)

  Net income:                   $2,750   $2,750 (16.3% of sales)
Economies of Scale - business
          forecasting
 Although our total cost (COGS plus maintenance and shipping) is higher, our
  average cost per unit has decreased – therefore your profit margin has increased.



                                   300 units                              675 units
   Total cost:                      $6,475.00                            $14,125.00


   Cost per unit:                      $21.58                                 $20.92



   Gross profit                        13.7%                                  16.3%
   margin:
Economies of Scale - business
        forecasting
 economies of scale is on the cost per unit, or average
  cost (AC) – not the total cost. If we take advantage of
  economies of scale, our unit cost will typically decrease
  as the number of units increases – so we'll probably earn
  more.

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Economies of scale

  • 1. Economies of Scale  Companies that can deliver their goods or services at a low cost, typically from economies of scale, have a distinct competitive advantage because they can undercut their rivals on price. Likewise, companies with low costs can price their products at the same level as competitors, but make a higher profit while doing so.  This type of moat creates a significant barrier to entry, since a prohibitively large amount of capital is often required to achieve a size needed to be competitive in a market.
  • 2. Economies of Scale - Wal-Mart  Wal-Mart WMT is perhaps the most salient example of a company benefiting from economies of scale, and for good reason. As a dominant player in retailing, the company's size provides it with enormous efficiencies that it uses to keep costs low. For example, its size allows Wal-Mart to do its own purchasing more efficiently since it has roughly 5,000 large stores worldwide. This gives the company tremendous bargaining power with its suppliers.  Not only does it get its products cheaper, but its size allows it more inexpensive distribution. In addition, it has an enormous amount of information concerning consumer likes and dislikes, and it can spread its best practices across its entire store base.
  • 3. Economies of Scale - Wal-Mart • To see economies of scale in action,  let's assume that Wal-Mart can acquire a DVD from a supplier for $5, while it costs one of Wal-Mart's smaller competitors $6. It also costs Wal-Mart $4 to distribute the DVD and pay for the overhead costs of the stores, while it costs the smaller competitor $5 to do the same. Wal-Mart can then sell the DVD for $5.50, and still make a $0.50 profit. The smaller competitor can't charge that little, because at a cost of $11 per DVD, it would be losing money.
  • 4. Economies of Scale - Dimensions  Internal economies of scale • Technical economies of scale • Specialization of workforce • Learning by doing • Hire specialists  External economies of scale • External economies of scale occur outside of a firm but with in an industry. Thus, when an industry's scope of operations expand due to for example the creation of a better transportation network, resulting in a decrease in cost for a company working within that industry, R&D activities in universities, external economies of scale have been achieved.
  • 5. Technical economies of scale  Occur when a business invests in new technology and is able to increase production. As a result, production costs per unit will fall.
  • 6. Specialization of workforce • Division of labor is the specialization of cooperative labor in specific, tasks and like roles. Historically an increasingly complex division of labor is closely associated with the growth of total output and trade, the rise of capitalism, and of the complexity of industrialization processes.
  • 7. Economies of Scale - business forecasting • Imagine we work for a company in a buoyant sector. our sales are increasing, and we could sell more of our product if we made more units. However, our nervous about the risks of hiring more people – and we had also need to hire a production manager to run a larger team. Plus, we assume we had still make the same profit on each item sold. we don't think the increase in volume would offset the cost of extra staff, so we decide to keep producing the same quantity. Our competitors, however, have had a lesson in economics. They know that growth and increased production could bring their costs down, and therefore increase profit per unit. What do they know that we don't know? It's called economies of scale
  • 8. Economies of Scale - business forecasting • Without Economies of Scale suppose that we manufacture widgets. This is our current cost structure for each unit – 4 knobs @ $ 0.50 each = $ 2.00 2 rods @ $ 1.50 each = $ 3.00 5 bolts @ $ 0.25 each = $ 1.25 5 spinners @$ 1.00 each = $ 5.00 30 minutes labor@$12.00per hour= $ 6.00 Total $17.25
  • 9. Economies of Scale - business forecasting  If we produce 300 widgets per month, our manufacturing cost of goods sold (COGS) is $17.25 x 300 = $5,175. Each widget sells for $25, leaving you with a gross profit of $2,325 per month, which is a 31% gross profit margin. With the higher demand for your widgets, we could increase production to 600 units per month. To increase production, however, we'll need to hire a production manager to keep operations running smoothly. we'll need a bigger truck to ship our units. we might even have to hire a full-time maintenance manager instead of using a part-time contractor. When we add it up, it seems as though we'll simply decrease our net income:
  • 10. Economies of Scale - business forecasting 300 Units 600 Units Revenue $7,500 (300 units @ $15,000 (600 units @ : $25) $25) COGS: $5,175 (300 units @ $10,350 (600 units @ $17.25 $17.25) Gross $2,325 profit: Maintena $1,000 (contractor) $1,500 (maintenanc nce: e manager) Shipping: $300 (1 trip/week) $600 (2trips/week) $2,000 (production manager) Net $1,025 (13.7% of $550 (3.7% of income: sales) sales)
  • 11. Economies of Scale - business forecasting  What do we do? The market won't allow a price increase. we might lose some customers because we can't meet demand. But, looking at the figures, it doesn't seem to make sense to work more and earn less
  • 12. Economies of Scale - business forecasting  Adding Economies of Scale • If we increase the size of our raw material orders, our suppliers will give you a discounted price – so the actual cost to produce each unit will go down. • The shipping company would decrease our per-trip rate from $300 to $250, because bigger orders, and more orders, mean more business for them. • Hiring production and maintenance managers would increase efficiency, so we could actually produce 675 units, instead of 600 units, with the same labor costs (a 12.5% increase).
  • 13. Economies of Scale - business forecasting  Let's look at the new per-unit cost structure with an output level of 675 units: 4 knobs @ $ 0.45 each = $ 1.80 2 rods @ $ 1.40 each = $ 2.80 5 bolts @ $ 0.20 each = $ 1.00 5 spinners @ $ 0.80 each = $ 4.00 27 minutes labor@$12.00per hour= $ 5.40 Total $15.00
  • 14. Economies of Scale - business forecasting  Variable costs alone have brought down our per-unit cost. Now, look at our income figures again – 675 units Revenue: $16,875 (675 units @ $25) COGS: $10,125 (675 units @ $15) Gross profit: $6,750 Maintenance: $1,500 (maintenance manager) Shipping $500 (2 trips/week) $2,000 (production manager) Net income: $2,750 $2,750 (16.3% of sales)
  • 15. Economies of Scale - business forecasting  Although our total cost (COGS plus maintenance and shipping) is higher, our average cost per unit has decreased – therefore your profit margin has increased. 300 units 675 units Total cost: $6,475.00 $14,125.00 Cost per unit: $21.58 $20.92 Gross profit 13.7% 16.3% margin:
  • 16. Economies of Scale - business forecasting  economies of scale is on the cost per unit, or average cost (AC) – not the total cost. If we take advantage of economies of scale, our unit cost will typically decrease as the number of units increases – so we'll probably earn more.